Sign In
Upload
Manuals
Brands
Thermal Solutions Manuals
Boiler
Arctic
Thermal Solutions Arctic Manuals
Manuals and User Guides for Thermal Solutions Arctic. We have
1
Thermal Solutions Arctic manual available for free PDF download: Installation & Operation Manual
Thermal Solutions Arctic Installation & Operation Manual (74 pages)
Brand:
Thermal Solutions
| Category:
Boiler
| Size: 2.2 MB
Table of Contents
Condensing Boiler
1
Table of Contents
2
1 Introduction
6
Important Information
6
Disclaimers and Local Codes
6
Test and Inspections
7
Component Description
8
Figure 1: ARC1000 External Boiler Connections and Components
8
Figure 2: ARC1500 - 3000 External Boiler Connections and Components
8
2 Pre-Installation
9
Installation Conformance
9
Boiler Foundation
9
Clearances and Serviceability
9
Table 1: Clearances and Serviceability
10
Figure 3: Clearances and Serviceability
10
3 Installation
11
Receiving the Boiler
11
Boiler Connections
11
Flow Connection
11
Safety Relief Valves
11
Expansion Tank Connections
11
Drain Connection
11
Condensate Drain Connection
11
ARC1000 Condensate Drain Trap
12
ARC1500 - 3000 Condensate Drain Trap
12
Table 2: Typical Condensate Flow Rate
12
Figure 4: ARC 1000 Condensate Drain Trap
12
Gas Supply Connection
13
Drip Leg
13
Gas Piping Leak Test
13
Venting of Gas Train Components
13
Combustion Air Supply System
13
Figure 5: ARC1500 - 3000 Condensate Drain Trap
13
Combustion Air Openings
14
Two Permanent Opening Method
14
One Permanent Opening Method
14
Mechanical Air Supply Systems
14
Louvers, Grilles, and Screens
15
Louvers and Grilles
15
Screens
15
Motorized Louvers
15
Combustion Air Ducts
15
Ducted Combustion Air
16
Venting Requirements
16
Massachusetts
17
Combustion Air and Venting Requirements for Canada
19
Air Supply Requirements Per CAN/CSA-B149.1-05 for Appliances Having an Input
19
Exceeding 400 MBH
19
Combustion Air Supply Dampers, Louvers, and Grilles
20
Mechanical Combustion Air Supply
20
Appliance Venting Per CAN/CSA-B149.1-05
20
Requirements
20
Electrical
20
Gas Supply Requirements
21
Sound Pressure Levels
21
Table 3: Electrical Requirements
21
Table 4: Gas Supply Requirements
21
Table 5 Sound Pressure Levels
21
Pump and Piping Requirements
22
Water Flow Rates (Variable Primary Pumping Systems)
22
Table 6 Minimum Water Flow Rates for Variable Primary Pumping
22
Table 7 Maximum Water Flow Rates for Variable Primary Pumping
22
Water Flow Rates (Primary / Secondary Systems)
23
Water Flow Rates (Constant Volume Primary Pumping Systems)
23
Water Flow Rates for Glycol
23
Before Placing Boiler in Operation
23
Pre-Boil out Flushing of System
23
Table 8 Water Flow Rates for Primary / Secondary Pumping 20F ΔT
23
Table 9 Water Flow Rates for Primary / Secondary Pumping 40F ΔT
23
Table 10: Water Flow Rates for Constant Volume Primary Pumping
23
Table 11 GPM Increase for Glycol Systems
23
Boil out Procedure
24
Replacement Boiler Installations
24
Form
24
Draining and Refilling the Boiler & System
25
Filling the System
25
Hydrostatic Test of Boilers and System
25
Boiler Water Treatment
25
Purpose of Water Treatment
25
Objectives
26
Water Softener
26
Continuous Monitoring
26
Table 12: Chemical Agents and Effects
26
Table 13 Recommended Feed Water Limits
27
4 System Start-Up
28
Concert Boiler Control Display Navigation
28
System Check
28
Power the Boiler
28
Power the Circulators
28
Pressurize the Fuel System
28
Select Operational Mode
29
Begin Commissioning the Boiler
29
Figure 6: High and Low Fire Adjustments on the Main Gas Valve Regulator
29
Finish Commissioning the Boiler
30
Re-Starting after Prolonged Shutdown
30
Testing of Controls and Safety Devices
31
Ignition Failure
31
Table 14: Safety Device Test
31
5 Service, Maintenance, and Inspection
32
General Maintenance
32
Daily
32
Weekly
33
Monthly
33
Annually
33
Ignition Assembly Cleaning
33
Burner Assembly Cleaning
34
Heat Exchanger Cleaning
34
Figure 7: Ignition Assembly
34
Tube Replacement Procedure
35
Figure 8: Panel Removal in Preparation for Tube Inspection
35
Figure 9: Tube Puller Insertion
36
Form
37
Safety and Operating Controls
38
Table 15: Safety and Operating Controls
38
Troubleshooting
39
Table 16: General Troubleshooting
39
Appendix A Sizing Gas Piping
42
Table 17: Maximum Gas Capacity of Schedule 40 Pipe
43
Table 18: Equivalent Lengths of Standard Pipe Fittings and Valves
43
Table 19: Specific Gravity Correction Factors
44
Appendix B Vent and Combustion Air Pressure Drop Data
45
Appendix C Venting Diagrams
47
Appendix C.1 Typical Horizontal Vent Piping
47
Appendix C.2 Typical Vertical Pressurized Venting
48
Appendix D Combustion Air Diagrams
49
Appendix D.1 Typical Horizontal Air Intake Piping
49
Appendix D.2 Typical Vertical Air Intake Piping
50
Appendix E Boiler Piping Diagrams
51
Appendix E.1 Single Boiler, Primary / Secondary
51
Appendix E.2 Multiple Boilers, Primary Reverse-Return Piping
52
Appendix E.3 Multiple Boilers, Primary / Secondary Reverse Return Piping
53
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web
53
Appendix E.4 Multiple Boilers, Primary / Secondary Piping
54
Form
54
Arctic Installation and Operation Manual Appendix E.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water
55
Appendix E.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water
56
Appendix E.6 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water (Continued)
56
Appendix F Water Flow Pressure Drops
57
Appendix G Wiring Diagrams
58
Appendix G.1 ARC1000 Wiring Diagram
58
Appendix H Repair Parts
60
Appendix H.1 ARC1000 Heat Exchanger
60
Table 20: Heat Exchanger Parts
61
Appendix H.2 ARC1000 Burner Assembly
62
Table 21: Burner Assembly
62
Appendix H.3 Gas Train and Upper Vestibule Controls
63
Table 22: Gas Train and Upper Vestibule Controls
64
Appendix H.4 Jacket
65
Table 23: Jacket
66
Appendix H.5 Outlet Manifold
67
Table 24: Outlet Manifold
68
Appendix H.6 Miscellaneous External Components
69
Table 25: Miscellaneous External Components
70
Appendix H.7 Controls
71
Table 26: Controls
72
Advertisement
Advertisement
Related Products
Thermal Solutions Arctic 2000
Thermal Solutions ARCTIC Series
Thermal Solutions ARC-2500
Thermal Solutions ARC-3000
Thermal Solutions ARC-5500
Thermal Solutions ARC-1000
Thermal Solutions ARC-3500
Thermal Solutions ARC-4500
Thermal Solutions ARC-1500
Thermal Solutions AMP 650
Thermal Solutions Categories
Boiler
Water Heater
Controller
Touch Panel
Gateway
More Thermal Solutions Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL