Maximum Controls MAX 1200FS PRO Installation Manual

Fail safe slide gate operator

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MATRIX III

CONFORMS TO UL STD 325

UL CLASS - I, II, III, IV

CERTIFIED TO CAN/CSA STD

C22.2 NO. 247

Brushless DC Slide Gate Operators

Version 2.2G

Version 2c

Version 2.1e

MAX 1 2 00FS pro

max 1700FS pro

Residential/Commercial

Made in USA

www.max.us.com

Installation Guide for

Fail Safe Slide Gate Operator

SAFETY SENSORS REQUIRED

UL 325 2018 Standard - MAX 1200 FS PRO/1700 FS PRO Matrix III Install Version 2.2G

4009963

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Summary of Contents for Maximum Controls MAX 1200FS PRO

Page 1 Installation Guide for MAX 1 2 00FS pro max 1700FS pro MATRIX III Fail Safe Slide Gate Operator SAFETY SENSORS REQUIRED CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA...
Page 2 ul 325 compliant installation requirements a) Install the gate operator only when: a) N’installez l’ouvre-barrière que si : 1) The operator is appropriate for the construction of the gate and the usage Class of the gate, 1) l’ouvre-barrière est approprié pour la structure et la classe d’utilisation de la barrière; 2) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 1.83 m (6 ft) above the ground to prevent a 57.2 mm (2-1/4 inch) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position,...
Page 3 ul 325 compliant installation requirements continued g) The Stop and/or Reset button must be located in the lineof-sight of the gate. Activation of the reset control shall not cause the operator to start. g) Le bouton d’arrêt, le bouton de réenclenchement ou ces deux boutons doivent être situés dans le champ de visibilité de la barrière. L’activation des commandes de réenclenchement ne doit pas mettre en marche l’ouvrebarrière.
Page 4 important safety information IMPORTANT SAFETY INSTRUCTIONS WARNING – To reduce the risk of injury or death: INSTRUCTIONS DE SÉCURITÉ IMPORTANTES AVERTISSEMENT – Pour réduire les risques de blessures et de mort : 1. READ AND FOLLOW ALL INSTRUCTIONS. 1. LISEZ ET SUIVEZ TOUTES LES INSTRUCTIONS. 2.
Page 5 ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator Industrial/Limited Access Vehicular Gate Operator - A (opener or system) intended for use in a home of one to four vehicular gate operator (opener or system) intended for uses single family dwellings, or a garage or parking area associated in an industrial location, loading dock area or other location...
Page 6 intended use of slide gate operator The operator is intended for use on a VEHICULAR slide gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. Pedestrians MUST use a separate entrance. OPENING Direction Reverse Edge: Helps guard against the opening gate from entrapment.
Page 7 Wire Mesh If gate pickets are farther apart than 2-1/4 inch, Maximum Controls HIGHLY RECOMMENDS installing wire mesh on the ENTIRE gate AND on that portion of the adjacent fence that the gate covers in the open position (when necessary).
Page 8 Table of Contents Omron E3K-R10K4 UL325 POST 2018 Omron E3K-R10K4 UL325 PRE 2018 28-29 Transmitter Solutions iGaze 33-34 Optional Magnetic Limit Sensors Optional Solar 37-38 Gate Tamper Feature MAX 1700FS pro/1200FS pro specs NOTE: Do NOT use for uphill / downhill gate applications Safety - 6 Safety - 7...
Page 9 step-by-step installation Choose either Front Mounting Position (Standard) or Rear Mounting Position (Alternate). Operator Placement (standard) The gate must be properly installed and work freely in both directions prior to installation of the gate operator. Operator in Front Position (Standard) Guide Rollers V-Rail Physical Stop...
Page 10 connect chain to gate (standard) Top View of Operator IMPORTANT: Physical stops MUST be installed on BOTH ends of gate rail to keep gate from traveling off of rail. NOTE: 25 ft of #40 nickel plated chain included. Minimum distance between the drive gear and gate is 4”. 4”...
Page 11 rear mounting position (alternate) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. The chain is not visible when looking from outside of the property. V-Rail Physical Stop 2” Gate Frame 1.5”...
Page 12 connect chain to gate (rear pos) Top View of Operator IMPORTANT: Physical stops MUST be NOTE: 25 ft of #40 nickel plated chain included. installed on BOTH ends of gate rail to keep gate from traveling off of rail. Gate Drive Gate t e B...
Page 13 ac input power Choose either 115V or 230V setting on input AC power selector switch. Wire desired input AC power wire to power terminal. A additional single gang box is provided t I n le c lt a CAUTION: Make sure circuit breaker is OFF from incoming Additional single gang box provided with outlet.
Page 14 ground operator Operator MUST be Properly GROUNDED IMPORTANT: Operator MUST be grounded in lightning prone areas or warranty will be VOIDED! WARNING Ground within 3 ft of operator. connect chassis to ground rod for lightning protection ul e M od Er ro TE ST pl ac...
Page 15 entrapment protection wiring LEFT RIGHT LOCK Normally Closed Photocells MAGLOCK Bi-Parting Gates NOTE: Connect DELAY Factory Learned Input sensors to EITHER operator OPEN ONLY Factory Learned Input Opening Direction - when using dual gates. PHOTO CLS Factory Learned Input, 2.5 sec Additional Unlearned Input OPEN/CLS Power...
Page 16 continued Entrapment Protection Device Options and Locations: The following is a list of recommended accessories for Sensing Edges WIRELESS NOTE: See page 26 OR Refer to the MAX Slide PRO Operators. the instruction sheet that comes with the Omron E3K-R10K4-10R Photocell wireless module for wiring and mounting EMX IRB-MON Photocell (Thru-Beam) instructions when using wireless option.
Page 17 program virtual limit sensors LEAVE BATTERY CLOSED Gate operator OPEN and CLOSE buttons are disabled until vir tual limits have been programmed. BATTERY VOLTAGE INPUT OPEN or CLOSE ERROR MOTOR BATTERY BATTERY INPUT INPUTS BACKUP MODE BATTERY LEAVE OPEN IMPORTANT: IN USE TO PROGRAM VIRTUAL LIMITS, MAGNET SENSORS MUST NOT BE PLUGGED INTO THE MATRIX 3 BOARD.
Page 18 learn gate positions After the virtual limits have been programmed and at least ONE entrapment sensor has been installed in EACH direction, put the gate in the CLOSED position: Manual IMPORTANT: Manual Disconnect Switch MUST be OFF. Disconnect Switch (see page 14 for more information about switch) Typically set to MAX, LEDs ON.
Page 19 TEST POWER SOLAR IN ERD SENS loops & loop detectors MOTOR MODULE SENSE OVER PORT LOAD OPENING OBD PORT RESET / BLACK BOX MANUAL RELEASE SWIN External Loop Detectors ALARM e r n E x t PROGRAMMING ID PLUG Wire directly to ERROR t o r t e c...
Page 20 wiring opening device options MATRIX III BATTERY BATTERY VOLTAGE INPUT ERROR MOTOR BATTERY BATTERY INPUT INPUTS BACKUP MODE BATTERY LEAVE OPEN IN USE OPEN 1 TIME Maglock REPLACE LEAVE BATTERY MOTOR BATTERY POWER / CLOSED POSITION TEST POWER SOLAR IN INPUTS CLOSE Solenoid Lock...
Page 21 additional features additional features additional features additional features additional features additional features additional features programming programming programming programming programming Next Back Increase Decrease Next Back Increase Decrease Next Back Increase Decrease programming programming MOTION CONTROL MOTION CONTROL MOTION CONTROL Next Next Back Back...
Page 22 manual release options Local Keyed Manual Disconnect The dynamic braking system is released for 15 minutes when switch is turned ON and gate can be manually pushed open. After 15 minutes, the gate operator returns to normal operation. Turn this switch OFF after gate has been moved. SAFETY FEATURE: If switch is NOT turned ON, the dynamic braking system, in closed position, will fight back if unauthorized manual opening is attempted.
Page 23 gate tamper feature Many different safety devices can be wired to the GATE TAMPER. After device is wired to relay, it MUST be ARMED to function. Wiring Gate Tamper BATTERY MATRIX III BATTERY VOLTAGE INPUT ERROR MOTOR BATTERY BATTERY INPUT INPUTS BACKUP MODE BATTERY...
Page 24 Partial open programming To program partial open position on slider: Open and close limits must be learned (Virtual limits or magnet sensor limits) 1. Gate must be in closed position. 2. Press and hold STOP + PROGRAM buttons simultaneously for 5 seconds until a beep is heard and program LED starts blinking.
Page 25 dual gate operators wiring Primary Operator Secondary Operator Set one operator to PRIMARY and the other to SECONDARY. BATTERY MATRIX III BATTERY MATRIX III BATTERY VOLTAGE BATTERY VOLTAGE INPUT INPUT Set opening directions of each (reverse of each other). ERROR ERROR BATTERY MOTOR...
Page 26 gate disable feature gate disable feature gate disable feature gate disable feature This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or authorized This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or authorized vehicle entry.
Page 27 troubleshooting This page and the next 3 pages can help troubleshoot problems that might occur after installation is complete. usb black box port Event History Text Document Sample Download a simple .txt file to troubleshoot gate operator errors and view event history. a r t INFO: BATTERY...
Page 28 gate cycling troubleshooting Use this table to help with troubleshooting AND operator LED troubleshooting on the next 2 pages. Gate Symptom Solutions (what to check) Gate beeps but will not open • Check GATE SHUTOFF switch, it should be OFF. Turn switch ON then OFF again, possible chain drop event and switch needs or close for any command to be recycled.
Page 29 matrix III led troubleshooting BATTERY INPUT ERROR BATTERY MATRIX III BATTERY VOLTAGE INPUT ERROR BATTERY IN USE MOTOR BATTERY BATTERY INPUT INPUTS BACKUP MODE BATTERY VOLTAGE BATTERY LEAVE OPEN IN USE REPLACE BATTERY OPEN 1 TIME REPLACE LEAVE CLOSE TIMER BATTERY MOTOR BATTERY...
Page 30 matrix III led continued Matrix III LED Normal Solution(s) for Problem Condition Problem Condition “ID PLUG” LED is FLASHING and board beeping • Insert ID PLUG module that is tethered to chassis into “ID PLUG” connector. “SOLAR MODE” LED is ON •...
Page 31 omron E3K-R10K4 wiring for max pro POST 2018 WITH Built-in Resistor POST 2018 WITH Built-in Resistor NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) Wiring to E3K Photocell Wiring to E3K Photocell OPENING Direction CLOSING Direction Photocell (Reﬂector) Photocell (Reﬂector) UL 2018 Label on packaging UL 2018 Label on packaging NOTE: To meet the UL 325 2018 standard, NOTE: To meet the UL 325 2018 standard,...
Page 32 omron E3K-R10K4 wiring for max pro UL325-2016 PRE 2018 WITHOUT Built-in Resistor PRE 2018 WITHOUT Built-in Resistor NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) Wiring to E3K Photocell Wiring to E3K Photocell Wiring to E3K Photocell Wiring to E3K Photocell OPENING Direction...
Page 33 omron E3K-R10K4 wiring for max pro UL325-2018 10K Resistor wiring to E3K Photocell (Use ONLY For OPENING Direction on 10K Port) OPENING Direction Photocell (Reﬂector) Set switch to “LIGHT ON” LIGHT ON DARK ON SENSITIVITY Sensitivity Adjustment: Installation Steps: If the photocell does not respond to an obstruction, lower the sensitivity by 1.
Page 34 EMX WEL-200 Wiring Guide FOR MAX PRO SERIES www.max.us.com RECEIVER WEL-200R OPENING CLOSING TRANSMITTER TRANSMITTER WEL-200T WEL-200T WIRE WEL-200R WEL-200R OPEN & CLOSE RELAYS LLD1 INSERT BOTH JUMPERS TO MATRIX III IN 10K POSITION 10K SENSOR INPUTS RELAY 1 1 2 3 4 LLD2 LLD1 J P -...
Page 35 CONNECTING RECEIVER (WEL-200R) TO TRANSMITTER (WEL-200T) Connecting is a two step process. First, on the receiver, press and hold the channel assignment switch until the green status LED begins rapidly flashing, then release; this will clear any existing assignment for that particular channel. Hold down the connection switch on the transmitter.
Page 36 EMX IRB-RET2 wiring IMPORTANT: Photocell MUST be powered by 12VDC OUT or it will NOT be MONITORED. NOTE: To meet the UL 325 2018 standard, Type B1 Non-Contact sensor entrapment protection device MUST be MONITORED by the gate operator. Photocell (Reﬂector) CLOSING Direction 1 - OFF 1 - OFF...
Page 37 emx irb-RET wiring IMPORTANT: Photocell MUST be powered by 12VDC OUT or it will NOT be MONITORED. Installation Steps: NOTE: To meet the UL 325 2018 standard, Type B1 Non-Contact sensor 1. Set DIP-switches entrapment protection device MUST be MONITORED by the gate operator. 2.
Page 38 Blue Transmitter (TX) / Red Receiver (RX) Boards Photocell (Thru-Beam) CLOSING Direction emx irb-mon Single Gate Operator Transmitter Receiver To PHOTO CLS NC (TX) (RX) CLOSING direction Thru-Beam and 12VDC OUT Input To Matrix III Gate Closed Photocells MUST be IMPORTANT: 12VDC OUT Input in alignment or fault will occur.
Page 39 Green Transmitter (TX) / Green Receiver (RX) Boards Photocell (Thru-Beam) CLOSING Direction emx irb-mon Dual Gate Operators Transmitter Receiver (TX) (RX) To PHOTO CLS NC and CLOSING direction Thru-Beam EMX IRB-MON Photocell To 12VDC OUTPUT Input 12VDC OUT Input Gates Closed IMPORTANT: Photocells MUST be Secondary...
Page 40 CLOSING LIMITS LIMIT 2 Mount on Gate’s OBD PORT D POR MUST be LEARNED to monitor sensor, BLACK BOX ACK B LIMIT 1 MAXIMUM CONTROLS RESET MOTOR 2 CLOSING side. DSP ARM CONTROLLER LIMITS LIMIT 2 ON/OFF ON/O See Step , page 12.
Page 41 Transmitter Solutions iGaze RE Wireless Edge Transceiver www.max.us.com Wiring Diagram TRANSMITTER TCOO900 RECEIVER RCOO900 QUICK START GUIDE BELOW IS THE MOST COMMON INSTALLATION DIP SWITCH LEGEND: DIP SWITCH= RED RCOO900 10kΩ output on both (receiver) relay 1 and relay 2. BATTERY MATRIX III BATTERY VOLTAGE...
Page 42 Transmitter Solutions iGaze RE Wireless Edge Transceiver Wiring Diagram For pairing Transmitter and Receiver, please refer to the Transmitter Solutions manual. UL 325 2018 Standard - MAX 1200 FS PRO/1700 FS PRO Matrix III Install Version 2c UL 325 2018 Standard - MAX 1200 FS PRO/1700 FS PRO Matrix III Install Version 2.2G...
Page 43 wiring overview BATTERY MATRIX III BATTERY VOLTAGE INPUT ERROR MOTOR BATTERY BATTERY Factory Wired Plug INPUT INPUTS BACKUP MODE Factory Wired Plug BATTERY LEAVE OPEN IN USE OPEN 1 TIME page 11 REPLACE Safety Device LEAVE BATTERY MOTOR BATTERY POWER / CLOSED Factory Wired Plug TEST...
Page 44 optional magnet limit sensors IMPORTANT: MUST OPEN and CLOSE Magnet limit sensors are sold separately. WILL NOT remain GRAY MUST c k e OPEN POSITION B r a IMPORTANT: MUST be MUST be installed on BOTTOM installed on BOTH OPEN and CLOSE LIMIT SENSOR Limit Sensor...
Page 45 Solar pack quick installation guide Max Solar Pack Max Solar Pack Available for Available for ALL SLIDE OPERATORS ALL SLIDE OPERATORS PRO SERIES PRO SERIES Heavy Duty Sheet Metal Gold Zinc Powder-Coated SOLAR PACK SOLAR PACK Heavy Duty Sheet Metal Gold Zinc Powder-Coated SOLAR PACK Handle...
Page 46 ON Matrix III ON Matrix III Leave the solar mode switch “OFF” and follow the included installation manual Maximum Controls LLC. • 949.699.0220 • 10530 Lawson River Ave, Fountain Valley, CA 92708 Rev April25 for standard installation and setup of limit switches Leave the solar mode switch “OFF”...
Page 47 Solar pack quick installation guide PRO SERIES Solar Application Guide/Wiring Turn SOLAR MODE ON www.max.us.com Operator will go into low power mode 30 seconds NOTE: Operator will go into SOLAR MODE BATTERY MATRIX III after gate stops moving and loop detectors are not low power mode 90 seconds BATTERY VOLTAGE INPUT...
Page 48 PRO SERIES Solar Application Guide/Wiring Select proper solar panel and battery size SWING PRO OPERATORS www.max.us.com Solar pack quick installation guide SWING PRO OPERATORS GATE WEIGHT LESS THAN Select proper solar panel and battery size MEGATRON PRO Gate solar cycles per day Total GATE WEIGHT LESS THAN Zone 1...
Page 49 C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA 4009963 Maximum Controls LLC. 10530 Lawson River Ave Fountain Valley, Ca 92708 Tel: (949) 699-0220 Version 2c UL 325 2018 Standard - MAX 1200 FS PRO/1700 FS PRO Matrix III Install Version 2.2G...

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Max 1700fs pro