Maximum Controls MAX SUPER ARM 1300 Installation And Owner's Manual

Actuator arms, residential / commercial linear gate operators
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max super arm 2300
SAFETY SENSORS REQUIRED
CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
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Version 1
Installation and Owners manual for
max super arm 1300
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Residential / Commercial
Linear Gate Operators
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Summary of Contents for Maximum Controls MAX SUPER ARM 1300

  • Page 1 Installation and Owners manual for max super arm 1300 max super arm 2300 Actuator Arms SAFETY SENSORS REQUIRED CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential / Commercial...
  • Page 3: Table Of Contents

    Control Boxes (AC Powered or Solar) MAX Open / Fire Dept Inputs Gate Tamper max super arm 1300 Gate Disable max super arm 2300 Open / Stop / Close Inputs Reset Alarm Button / Jog Gate Open/Close...
  • Page 4 LOAD LOAD OPENING CLOSING LIMITS LIMIT 2 RESET ALARM 230VAC / 2 amp, 1 phase OBD PORT BLACK BOX LIMIT 1 MAXIMUM CONTROLS RESET MOTOR 2 DSP ARM CONTROLLER LIMITS LIMIT 2 ON/OFF ALARM BATTERY PROGRAMMING MOTION CONTROL GATE OPEN ID PLUG Power output..24 VDC...
  • Page 5 1300 Power supply..24 VDC Max Gate Weight/Length Max speed..7 in/sec (18 mm/sec) Max stroke length..19.4 in (495 mm) Max traction and pressure force per leaf..2500 N Rated torque per leaf..830 N Max power consumption per gate..260 W Max current consumption per gate..1.5 A...
  • Page 6: Important

    important BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow ALL safety instructions. DO NOT attempt repair or service of your gate operator unless you are an Authorized Service Technician. GATE CONSTRUCTION INFORMATION Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction.
  • Page 7: Ul 325 Compliant Installation Requirements

    ul 325 compliant installation requirements a) Install the gate operator only when: a) N’installez l’ouvre-barrière que si : 1) The operator is appropriate for the construction of the gate and the usage Class of the gate, 1) l’ouvre-barrière est approprié pour la structure et la classe d’utilisation de la barrière; 2) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 1.83 m (6 ft) above the ground to prevent a 57.2 mm (2-1/4 inch) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position,...
  • Page 8 ul 325 compliant installation requirements continued g) The Stop and/or Reset button must be located in the lineof-sight of the gate. Activation of the reset control shall not cause the operator to start. g) Le bouton d’arrêt, le bouton de réenclenchement ou ces deux boutons doivent être situés dans le champ de visibilité de la barrière. L’activation des commandes de réenclenchement ne doit pas mettre en marche l’ouvrebarrière.
  • Page 9: Important Safety Imformation

    important safety information IMPORTANT SAFETY INSTRUCTIONS WARNING – To reduce the risk of injury or death: INSTRUCTIONS DE SÉCURITÉ IMPORTANTES AVERTISSEMENT – Pour réduire les risques de blessures et de mort : 1. READ AND FOLLOW ALL INSTRUCTIONS. 1. LISEZ ET SUIVEZ TOUTES LES INSTRUCTIONS. 2.
  • Page 10: Ul 325 Model Classifications

    ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator Industrial/Limited Access Vehicular Gate Operator - A (opener or system) intended for use in a home of one to four vehicular gate operator (opener or system) intended for uses single family dwellings, or a garage or parking area associated in an industrial location, loading dock area or other location...
  • Page 11: Gate Safety Installation

    gate safety installation Weld a horizontal bar across entire gate on any installation for strength. DO NOT weld the crossbar on just a few pickets, or they could bend. Make sure that the operator is mounted level or it will not function properly. Arm should be mounted at least 12 inches above the ground. Make sure there is slack in the operator cable.
  • Page 12 gate safety installation DO NOT install on uphill or downhill gates. Install on back side of wall Moving Gate Can Cause Serious Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area.
  • Page 13: Intended Use Of Swing Gate Operator

    intended use of swing gate operator The operator is intended for use on a VEHICULAR slide gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. This operator has a inherent entrapment protection system and requires additional external monitored entrapment protection devices (Non-contact Photo sensors or contact sensing edges) for each entrapment area prior to gate operation.
  • Page 14: Step-By-Step Installation

    Swinging gates should not open into public access areas. Start by selecting max super arm 1300 Page 12-14 your model gate...
  • Page 15 mounting 1300 arm information Gate must be in good working condition before the actuator arm can be installed. Determine what direction the actuator arm will open the gate: “PULL OPEN” or “PUSH OPEN” Installation (See next page). See the “GATE SAFETY and REQUIREMENTS” in front of this manual (pages 4-11) for mounting requirements and limitations.
  • Page 16 1300 pull open dimensions See page 22 for PULL OPEN installation steps. Max Gate Weight/Length 1.5” 19.4” Max 10ft 12ft 57” Max DO NOT Fully Extend Drive Rod 2.4 m 3.0 m 3.6 m 5.51” ” 9 ” 7 ” 7 ”...
  • Page 17 mount Super arm 2300 release 2300 drive rod Insert key and turn 90°. D r i Lift back cover. Drive rod can now be pulled out. 2300 brackets Bolt PULL Open Rear Bracket Sleeve Anchors (Not Supplied) Bolt or weld to gate. Mounting Hardware Bolt (Not Supplied)
  • Page 18 mounting 2300 arm information Gate must be in good working condition before the actuator arm can be installed. Determine what direction the actuator arm will open the gate: “PULL OPEN” or “PUSH OPEN” Installation (See next page). See the “GATE SAFETY and REQUIREMENTS” in front of this manual (pages 4-11) for mounting requirements and limitations.
  • Page 19 2300 pull open dimensions Max Gate Weight/Length 1.5” 19.88” Max 12ft 16ft 20ft 2.4 m 3.6 m 4.8 m 6.0 m 54.72” Max DO NOT Fully Extend Drive Rod Max. gate width 5.51” 6.29” 7” 7.87” 8.66” 9.44” C / C1 per gate D°...
  • Page 20: Mount Control Box

    LOAD MOTOR 1 IN USE OPENING CLOSING INPUTS LIMITS LIMIT 2 OPEN 1 TIME OBD PORT BLACK BOX LIMIT 1 MAXIMUM CONTROLS RESET MOTOR 2 REPLACE LIMIT 1 DSP ARM CONTROLLER LIMITS LEAVE LIMIT 2 ON/OFF MOTOR 1 BATTERY BATTERY...
  • Page 21: Ac Input Power Only

    ac input power ONLY NOTE: IF solar power is being installed, see page 36. CAUTION: Make sure circuit breaker is OFF from incoming Choose either 115V or 230V setting on input AC power selector switch. AC input wire BEFORE wiring! Wire desired input AC power wire to power terminal.
  • Page 22 ANTI- MAGLOC EXIT PWR PUSH PULL SOLAR MODE TAILGATE OPEN OPEN DELAY EXIT LOOP ground control box GATE CENTER LOOP LOOP PWR CLOSING GATE SPEED 1.5 sec SAFETY LOOP OPERATOR FAULTS SINGLE DUAL 24VDC OUTPUT ENTRAP MOTOR 1 MOTOR 2 12VDC OUTPUT Operator MUST be Properly GROUNDED AVERTISSEMENT: pour ne pas compro...
  • Page 23: Settings: Gate/Id Plug/Operator

    Gate < 7 ft Switch 6 OFF: 7 ft < Gate < 10 ft 10 ft < Gate < 13 ft max super arm 1300 max super arm 2300 Gate > 13 ft > = Greater than < = Less than...
  • Page 24 PUSH PULL pull OPEN OPEN open 1300 install GATE Operator MUST be wired to control box. Control box MUST have power. MOTION CONTROL 1. Clear limits from control box memory. Press and HOLD STOP and CLOSE buttons together for 5 sec. until BEEP/ALARM is heard. LEARNING LIMITS Screen will display “LEARNING LIMITS ”.
  • Page 25 PUSH PULL push OPEN OPEN open 1300 install GATE Operator MUST be wired to control box. Control box MUST have power. MOTION CONTROL 1. Clear limits from control box memory. Press and HOLD STOP and CLOSE buttons together for 5 sec. until BEEP/ALARM is heard. LEARNING LIMITS Screen will display “LEARNING LIMITS ”.
  • Page 26 PUSH PULL pull OPEN OPEN open 2300 install GATE Operator MUST be wired to control box. Control box MUST have power. MOTION CONTROL 1. Clear limits from control box memory. Press and HOLD STOP and CLOSE buttons together for 5 sec. until BEEP/ALARM is heard. LEARNING LIMITS Screen will display “LEARNING LIMITS ”.
  • Page 27 PUSH PULL push OPEN OPEN open 2300 install GATE Operator MUST be wired to control box. Control box MUST have power. MOTION CONTROL 1. Clear limits from control box memory. Press and HOLD STOP and CLOSE buttons together for 5 sec. until BEEP/ALARM is heard. LEARNING LIMITS Screen will display “LEARNING LIMITS ”.
  • Page 28: Entrapment Protection Locations (List Of Sensors)

    entrapment protection locations At least ONE entrapment protection device MUST be installed or the operator will NOT function. Typically it is the CLOSING direction photocell. Entrapment sensors MUST be installed in BOTH opening and closing direction of gate movement where entrapment or pinch point exist.
  • Page 29: Entrapment Protection Wiring (Test Photo Cls Nc Sensor)

    CLOSE entrapment protection wiring LOCK MAGLOCK Normally Closed Photocells DELAY Learned monitored input OPEN ONLY NC Automatically monitored PHOTO CLS NC IMPORTANT: NC MONITORED OPEN / CLS NC sensors MUST be powered by the 2.5 sec Additional learned monitored input Power Opening Direction 12VDC OUT on the UL Sensor N.C.
  • Page 30: Adjust Erd Reverse Sensor

    Adjust ERD Reverse sensor The ERD Sensor - Electronic Reversing Device (Type A) MUST be adjusted for the OPEN and CLOSE gate cycles. When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and close again.
  • Page 31: Dsp Controller Board Settings

    OBD PORT OBD PORT Set to 1.5 sec or 2.5 sec - You MUST Set to 1.5 sec or 2.5 sec - You MUST BLACK BOX BLACK BOX MAXIMUM CONTROLS MAXIMUM CONTROLS LIMIT 1 LIMIT 1 RESET RESET MOTOR 2...
  • Page 32: Ul Sensor Learn Mode

    OPEN ONLY 10K SINGLE SINGLE DUAL DUAL 24VDC OUTPUT ENTRAP CLS ONLY 10K MAX Super arm 1300, MAX arm, MAX Ultra arm MOTOR 1 MOTOR 2 OPEN / CLS 10K 12VDC OUTPUT Actuator Type 12VDC OUT - MAX Super arm 2300 No beeping when ONLY battery power and gate is in motion.
  • Page 33: Dual Gate Operators

    MOTOR 1 OPENING CLOSING • MODE B DIP-switch 6 MUST be OFF. LIMITS LIMITS LIMIT 2 OBD PORT BLACK BOX MAXIMUM CONTROLS ONTROLS RESET MOTOR 2 OR 2 DSP ARM CONTROLLER ONTROLLER LIMITS LIMITS • MOTOR 1 opens FIRST. Install gate overlap/maglock...
  • Page 34: Additional Features

    LIMIT 1 PORT LOAD LOAD MOTOR 1 OPENING CLOSING LIMITS LIMIT 2 OBD PORT 24/7 access. Gate fully opens. BLACK BOX MAXIMUM CONTROLS LIMIT 1 RESET MOTOR 2 DSP ARM CONTROLLER LIMITS LIMIT 2 ON/OFF ALARM BATTERY MOTION CONTROL ID PLUG...
  • Page 35: Open / Stop / Close Inputs

    LIMIT 1 PORT LOAD LOAD MOTOR 1 OPENING CLOSING LIMITS LIMIT 2 OBD PORT BLACK BOX 3-Button MAXIMUM CONTROLS LIMIT 1 MOTOR 2 DSP ARM CONTROLLER LIMITS ON/OFF LIMIT 2 BATTERY Station PROGRAMMING MOTION CONTROL GATE OPEN External Alarm Reset Button...
  • Page 36 additional features lock to close Mode B DIP-Switch 3 MUST be ON. Securely locks a SINGLE gate OR DUAL gates to a positive stop without the need of a maglock. Gate(s) MUST have a POSITIVE STOP installed in order for this feature to work. Single Gate Gate must have a positive stop in closed position (such as a trim piece on a gate post that overlaps gate).
  • Page 37: Max Cell Hub

    CLOSING LIMITS LIMIT 2 • Use the Max Cloud App to manage access areas (Up to 16 different areas per cell hub). OBD PORT BLACK BOX LIMIT 1 MAXIMUM CONTROLS RESET MOTOR 2 DSP ARM CONTROLLER LIMITS LIMIT 2 ON/OFF...
  • Page 38: Solar Control Box Installation

    solar CONTROL box installation Steel housing Two layers protection Control Panel Gold zinc Electrostatic Powder-Coating Two 12V 18 AH (AGM Rechargable Batteries) SOLAR MODE UL Reset Button Switch to enable low power draw for solar mode Jog Switch OPTIONAL Gold plated automobile connectors through-out the system Solar Regulator...
  • Page 39 LIMITS LIMITS LIMIT 2 on 10K port will remain ON, all other OBD PORT BLACK BOX LIMIT 1 LIMIT 1 MAXIMUM CONTROLS M CONTROLS RESET MOTOR 2 MOTOR 2 power outputs will turn OFF DSP ARM CONTROLLER RM CONTROLLER LIMITS...
  • Page 40 solar CONTROL box installation Select proper solar panel SWING, ACTUATOR ACTUATOR GATE SOLAR CYCLES PER DAY with built-in 18A/Hr battery ZONE 1 ZONE 2 ZONE 3 (6 Hrs Sunlight/Day) (4 Hrs Sunlight/Day) (2 Hrs Sunlight/Day) Cycles/day Cycles/day Cycles/day Cycles/day Cycles/day Cycles/day Total System w/10...
  • Page 41: Troubleshooting

    INFO : PRI_CIO: Communica�on Established OPENING CLOSING LIMITS LIMIT 2 OBD PORT Fri 07/11/2021 10:57:38 ENTRAP : PRI_MC: Photo Cell Deac�vated BLACK BOX MAXIMUM CONTROLS LIMIT 1 RESET MOTOR 2 DSP ARM CONTROLLER LIMITS Fri 07/11/2021 10:57:34 ENTRAP : PRI_MC: Photo Cell Ac�vated ON/OFF...
  • Page 42: Gate Cycling Troubleshooting

    gate cycling troubleshooting Gate Symptom Solutions (what to check) Gate moves slowly. • Check if GATE SPEED rotary dial is set to MAX position (LED on). • Gate may be too heavy for operator (check manual for maximum gate weight for your model operator). •...
  • Page 43: Dsp Board Troubleshooting

    LOAD MOTOR 1 OPENING CLOSING LIMITS LIMIT 2 22. ON/OFF BATTERY OBD PORT BLACK BOX 23. ANTI-TAILGATE LIMIT 1 MAXIMUM CONTROLS RESET 10. OBD PORT MOTOR 2 DSP ARM CONTROLLER 24. OPEN LEFT LIMITS LIMIT 2 ON/OFF 11. PROGRAM ALARM BATTERY 25.
  • Page 44 troubleshooting continued DSP Board LED Normal Solution(s) for Problem Condition Problem Condition “ID PLUG” LED is FLASHING and • Insert ID PLUG module that is tethered to chassis into “ID PLUG” connector. board beeping “SOLAR MODE” LED is ON • Operator is being powered by solar panel ONLY.
  • Page 45: Common Sensor Wiring

    common sensor wiring common sensor wiring OMRON E3K-R10K4 Wiring OMRON E3K-R10K4 Wiring UL325 - 2016 Compliance UL325 - 2018 Compliance Pre 2018 WITHOUT Built-in Resistor Post 2018 WITH Built-in Resistor NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) NORMALLY CLOSED (NC) Wiring to E3K Photocell Wiring to E3K Photocell Wiring to E3K Photocell...
  • Page 46 OMRON E3K-R10K4 Wiring UL325 - 2018 Compliance 10K Resistor Wiring to E3K Photocell OPENING Direction Photocell (Reflector) Set switch to “LIGHT ON” LIGHT ON DARK ON SENSITIVITY Sensitivity Adjustment: If the photocell does not respond to an obstruction, lower the sensitivity by Installation Steps: turning adjustment counter-clockwise.
  • Page 47 monitored WIRELESS EMX WEL-200 monitored WIRELESS EMX WEL-200 i t t e i t t e The WEL-200 is a complete wireless solution for interfacing sensing edges to The WEL-200 is a complete wireless solution for interfacing sensing edges to n s m n s m T r a...
  • Page 48 CONNECTING RECEIVER TO TRANSMITTER WEL-200R Receiver WEL-200T Transmitter Connecting is a two step process. First, on the receiver, press and hold the channel assignment switch until the green status LED begins rapidly flashing, then release; this will clear any existing assignment for that particular channel. Hold down the connection LLD1 switch on the transmitter.
  • Page 49: Emx Irb-Ret

    common sensor wiring emx irb-ret emx irb-ret Installation Steps: IMPORTANT: 12VDC OUT MONITORED 1. Set DIP-switches NOTE: To meet the UL 325 2018 standard, Type B1 2. Remove jumpers JP-5 and JP-6 Installation Steps: 3. Wire 12V power to photocell (VRX) Non-Contact sensor entrapment protection device 4.
  • Page 50: Emx Irb-Mon (Single Gate)

    Blue Transmitter (TX) / Red Receiver (RX) Boards Photocell (Thru-Beam) CLOSING Direction emx irb-mon Single Gate Operator Photocell (Thru-Beam) CLOSING Direction emx irb-mon Single Gate Operator Transmitter Receiver To PHOTO CLS NC (TX) (RX) CLOSING direction Thru-Beam and 12VDC OUT Input Transmitter Receiver To PHOTO CLS NC...
  • Page 51 Green Transmitter (TX) / Green Receiver (RX) Boards Photocell (Thru-Beam) CLOSING Direction Photocell (Thru-Beam) CLOSING Direction emx irb-mon emx irb-mon Single Gate Operator Dual Gate Operators Transmitter Receiver To PHOTO CLS NC (TX) (RX) CLOSING direction Thru-Beam To PHOTO CLS NC and and 12VDC OUT Input Transmitter Receiver...
  • Page 52 D POR See Step See Step BLACK BOX BLACK BOX ACK B ACK B BLACK BOX ACK B LIMIT 1 LIMIT 1 MAXIMUM CONTROLS MAXIMUM CONTROLS MAXIMUM CONTROLS LIMIT 1 RESET RESET RESET MOTOR 2 MOTOR 2 CLOSING MOTOR 2 CLOSING side.
  • Page 53 LOAD LOAD LOAD MOTOR 1 MOTOR 1 OPENING CLOSING CLOSING LIMITS LIMITS LIMIT 2 OBD PORT BLACK BOX MAXIMUM CONTROLS M CONTROLS RESET DSP ARM CONTROLLER CONTROLLER ON/OFF BATTERY ALARM MOTION CONTROL ONTROL PROGRAMMING ID PLUG ERROR Can be mounted on...
  • Page 54: Dsp Circuit Board Overview

    OPENING CLOSING See page 35. LIMITS page 28 W ER LIMIT 2 LI NK OBD PORT BLACK BOX LIMIT 1 MAXIMUM CONTROLS Wiegand RESET MOTOR 2 DIP-Switches DSP ARM CONTROLLER LIMITS Converter LIMIT 2 ON/OFF page 39 See page 30.
  • Page 55: Manually Release Gate

    1300 Insert key and turn 90°. WARNING WARNING NEVER grasp the arm to move gate! Lift cover. Rotate red handle to unlock operator. Gate can now be manually moved. OWNER of the gate operator is responsible for the KEY availability.
  • Page 56: 2021 Maximum Controls Llc

    Installation and Owners manual for max super arm 1300 max super arm 2300 Actuator Arms SAFETY SENSORS REQUIRED CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential / Commercial...

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Max super arm 2300

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