Table of Contents
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Table of Contents
Related Manuals for Maximum Controls MAX 1500
Summary of Contents for Maximum Controls MAX 1500
- Page 1 SAFETY SENSORS REQUIRED FOR UL 325 2016 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA 4009963 MAX 1500 / MAX 2200 Installation and Owners Manual Version 7...
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Page 3: Table Of Contents
Table of contents MAX 1500 / MAX 2200 Specifications Adjustments Important Safety Information Open and Close Limits UL 325 Model Classifications Reverse Sensor (ERD) UL 325 Required Entrapment Protection UL 325 Compliant Installation Requirements Maintenance Intended Use of Slide Gate Operator... -
Page 4: Max 1500 / Max 2200 Specifications
Max Gate Length - 50 ft Max Gate Weight: • MAX 1500 - 1500 lbs Level Gate; 1000 lbs Uphill Gate - 5° Max • MAX 2200 - 2200 lbs Level Gate; 1500 lbs Uphill Gate - 5° Max Opening Time... -
Page 5: Ul 325 Model Classifications
ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator Industrial/Limited Access Vehicular Gate Operator - A (opener or system) intended for use in a home of one to four vehicular gate operator (opener or system) intended for uses single family dwellings, or a garage or parking area associated in an industrial location, loading dock area or other location... -
Page 6: Ul 325 Compliant Installation Requirements
ul 325 compliant installation requirements Install the gate operator only when: The operator is appropriate for the construction of the gate and the usage Class of the gate, All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, All exposed pinch points are eliminated or guarded, and... -
Page 7: Intended Use Of Slide Gate Operator
intended use of slide gate operator The operator is intended for use on a VEHICULAR slide gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. This operator has a inherent entrapment protection system and requires additional external monitored entrapment protection devices (Non-contact Photocells or contact sensing edges) for each entrapment area prior to gate operation. -
Page 8: Installation
installation Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. -
Page 9: Connect Chain To Gate - Front Mounting Position
installation connect chain to gate - front mounting position Top View of Operator NOTE: 25 ft of #40 nickel plated chain included. Minimum distance between the drive gear and gate is 4”. 4” Min 4” Min Drive Gear Operator is too far from gate. Chain is NOT parallel to gate. -
Page 10: Operator In Rear Mounting Position (Alternate)
installation operator in rear mounting position (alternate) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. The chain is not visible when looking from outside of the property. Operator Position on Concrete Pad V-Rail Physical Stop 2”... -
Page 11: Connect Chain To Gate - Rear Mounting Position
installation connect chain to gate - rear mounting position NOTE: 25 ft of #40 nickel plated chain included. Top View Gate Gate Drive t e B Gear r a c Pulley Wheel k e t Safety Cover Fine Tune Adjustment Lower chain does NOT align with upper chain. -
Page 12: Dual Gate Operators - Front Mounting Position
installation dual gate operators - front mounting position The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See “Operator in Front Mounting Position” on page 6 for operator positions. Outside Property Illustrations not to scale Gates Full Closed Position... -
Page 13: Optional Remote Power Supply Kit - Max Magic Box
Gate Weight Max Wire Distance - Wire Gauge l e c d is rv ic e fo in g l t a MAX 1500 1500 lbs r r a 300 ft - 10AWG 500 ft - 8AWG n t y l a b... -
Page 14: Solar - Optional
installation solar - Optional Refer to Solar application guide. Solar Power l a r r / S o l a e c t r I n i c s l a r c t r E l e MAX Solar Power Kit: MUST be used when using solar power, sold separately. -
Page 15: Install Warning Signs
installation install w arning signs A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. r i o w ith ri o t le th e a rn t ch in g re n a re... -
Page 16: Photocell Entrapment Protection
installation photocell entrapment protection Install photocells to help protect against entrapment during cycling of the gate (entrapment protection). ONE entrapment protection sensor MUST be installed and connected to “Edge 1 CLOSING direction” on MC-200 motor controller or operator will NOT function. Entrapment protection sensors MUST be MONITORED and NORMALLY CLOSED (N.C.). IMPORTANT: Entrapment Protection Photocells MUST OPENING Direction... -
Page 17: Sensing Edge Entrapment Protection
installation Sensing edge entrapment protection Install sensing edges to help protect against entrapment during cycling of the gate (entrapment protection). ONE entrapment protection sensor MUST be installed and connected to “Edge 1 CLOSING direction” on MC-200 motor controller or operator will NOT function. Entrapment protection sensors MUST be MONITORED 10K NORMALLY CLOSED (N.C.) TYPE and a GEM-104 module MUST be installed. -
Page 18: In-Ground Loops
installation in-ground loops Install in-ground loops to help protect vehicles from a moving gate. See pages 27 & 31 for wiring instructions. Refer to loop maunufacturer’s Outside Property instructions to determine specific loop dimensions. It is recommended that a licenced installer Safety 4 ft 4 ft... -
Page 19: Wiring Operator
Wiring operator Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator System Overview Gate Operator Matrix 1: Manages control panel operations. Manages inputs/outputs, loops and reports problems with gate operator. -
Page 20: Gate Operator System Overview
Wiring operator Gate Operator System Overview continued BATTERY Plug: MUST be plugged into BATTERY IN port Before use. MAX BC-7 Battery Module POWER/SOLAR IN Port: MAX Toroid 15 Amp Box connection. Battery Voltage LEDs: Show amount of battery power available. LEDs are always ON when using AC power. -
Page 21: Entrapment Protection Wiring
Wiring operator entrapment protection wiring Jumper UNUSED Entrapment Protection Inputs or a fault will occur. 15 14 13 PhotoCell Edge Limit SW LED ON POWER Motor Normally Closed (N.C.) Edge MATRIX OverLoad MC-200 Entrap ON-LINE LEFT RIGHT Motor Controller Sensitivity Sensor Wire Example: Inputs 2 Photo Cell: LEARNED MONITORED OPEN/CLOSE... - Page 22 Direct-wired 10K Sensing Edge: Model 10K Sensing Edge with GEM-104 Module Miller Edge (Normally Closed) MAX 10K Mini Edge Maximum Controls (Normally Closed) Requires a Miller Edge GEM-104 module MAX 10K Edge 1 Maximum Controls (Normally Closed) Requires a Miller Edge GEM-104 module...
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Page 23: High Voltage Input Ac Power
Wiring operator high voltage input ac power Choose either 115V or 230V setting on input AC power selector switch. DO NOT TURN OPERATOR POWER ON AT THIS TIME. Wire desired input AC power wire to power terminal. A additional single gang box is provided to install power outlets if desired. -
Page 24: Low Voltage Remote Power Supply Kit - Optional
Wiring operator low voltage remote power supply kit - optional A MAX Magic Box Kit (sold separately) is required to remotely install a MAX Toroid 15 Amp box at the AC power source. Plug in Remote Toroid 15 Amp connector to Power In at MAX Magic Box. Wire input AC power to the Toroid 15 Amp box. Choose either 115V or 230V setting on input AC power selector switch. -
Page 25: Solar Power Connection - Optional
Wiring operator solar power connection - optional Refer to Solar application guide. POWER/SOLAR IN Port NOTE: Cover solar panel from sunlight BEFORE wiring plug to C - 7 solar panel to prevent a shock t t e C - 7 d u le tt e from occurring. -
Page 26: Secondary Operator To Matrix 1
Wiring operator secondary operator to matrix 1 Primary/Single Gate Operator Unplug 4-Pin plug from the back of the Matrix 1 MAX MC-200 motor controller and connect RS-485 wires as shown below. MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY MADE in USA... -
Page 27: Turn On/Off Operator Power
Wiring operator turn on/off operator power Operator should have Input AC power wired to MAX Toroid box, 24V & RS-485 wired between Matrix 1 and MC-200 and “Optional” External Jog switch wired to MC-200. TURN POWER ON. Certain LEDs should normally turn ON accordingly: Turn AC Power Switch ON DO NOT CYCLE GATE Battery power automatically turns ON. -
Page 28: Matrix 1 Overview
matrix 1 matrix 1 Overview Battery Back-Up Mode - Page 28 Primary Gate - Page 28 MATRIX 1 Maglock - Page 31 Gate Tamper - Page 32 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE In-Ground Loop Connection - Page 31 LEAVE MAGLOCK CLOSED... -
Page 29: Wiring Overview
PHOTOCELL Sensor See page 30. EDGE 1 Safety Loops Wired in series SAFETY EDGE 2 ENTRAP CLOSE TIMER MAX 1500 MAX 2200 ID Plug Error LED. See page 32 ID PLUG PARTIAL MOTOR MOTION ERROR ID Plug ID Plug OPEN... -
Page 30: Primary Gate - Open Left / Open Right
matrix 1 primary gate - open left / open right Set the Primary/single gate operator with Primary Gate setting. Secondary operator will MATRIX 1 BATTERY TERY PRIMARY PRIMARY BACK-UP MODE BACK-UP MODE GATE LEAVE LEAVE MAGLOCK automatically be set to the opposite opening direction as the primary gate operator when CLOSED CLOSED DELAY... -
Page 31: Anti-Tailgate
matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE anti tailgate LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS Turned OFF - Close timer will close the gate. If an in-ground safety or exit loop ANTI Tamper NO GATE... -
Page 32: Radio Receiver
matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE radio receiver LEAVE MAGLOCK Removable CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN Choose 12 VDC OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK Terminal OR 24 VDC AUTOMATIC OPEN/CLOSE CONTROLS Connect a 3-wire or 4-wire radio receiver to Matrix 1. -
Page 33: Maglock
matrix 1 maglock MAGLOCK DELAY MATRIX 1 BATTERY BATTERY PRIMARY PRIMARY BACK-UP MODE GATE 1.5Sec 2Sec LOCK LEAVE MAGLOCK Maglock MUST be connected as shown. CLOSED DELAY LEAVE OPEN OPEN OPEN MADE in USA LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS... -
Page 34: Id Plug
ID PLUG or the Matrix 1 WILL NOT function. PARTIAL ERROR OPEN PLUG UL ALARM 12V ALARM RET RESET Yellow plug MUST be used for the MAX 1500. OPEN STOP CLOSE POSITION RECORDER REVERSE SENSITIVITY 12VDC GATE SPEED OBD PORT... -
Page 35: Gate Disable
matrix 1 gate disable MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK An ON/OFF switch or 7-Day timer devices can be connected to the GATE DISABLE AUTOMATIC OPEN/CLOSE CONTROLS Tamper NO ANTI... -
Page 36: Gate Status Monitoring
matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE gate status monitoring LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK OPEN AUTOMATIC OPEN/CLOSE CONTROLS GATE GATE STATUS LEDs will turn ON when gate is in the OPEN or Tamper NO ANTI GATE... -
Page 37: Gate Operators Communication Leds
matrix 1 gate operators communication leds PRIMARY/SINGLE operator’s MC-200 has been wired to MATRIX 1 BATTERY PRIMARY the PRIMARY GATE (Factory Wired). BACK-UP MODE GATE LEAVE MAGLOCK LIMIT CLOSED DELAY MADE in USA LEAVE OPEN OPEN OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec... -
Page 38: Gate Shut-Off Switch
matrix 1 gate shut-off switch This factory installed switch will disable the normal opening devices when turned ON, such as keypad, exit loop etc. Only the Jog Left or Jog Right buttons on the MAX MC-200 motor controller will operate gate when Gate Shut-Off switch is ON. 15 14 13 PhotoCell Edge Limit SW... -
Page 39: External Open/Close Key Switch - Optional
matrix 1 external Open/Close key switch - optional An Optional External Open/Close Key Switch can be connected that allows dual gate operators to be electronically moved open or closed at the same time by wiring both operators to the external key switch. Connect (3) three wires from each MAX MC-200 Motor Controllers to an External Open/Close Key Switch depending on your specific installation, see below. -
Page 40: Adjustments
Adjustments open and close limits The limit sensor activators MUST be IMPORTANT: LEDs MUST light up when gate installed on BOTH ends of chain to reaches OPEN and CLOSE positions or operator c k e indicate the OPEN and CLOSE positions WILL NOT learn gate positions. -
Page 41: Reverse Sensor (Erd)
Adjustments reverse sensor (erd) The MAX 1500 / MAX 2200 is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle. -
Page 42: Maintenance
Maintenance max 1500 / 2200 primary/single wiring schematic Solar Panel 24V MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS... - Page 43 Maintenance max 1500 / 2200 secondary wiring schematic Solar Panel 24V “Optional” MAX Solar MAX Toroid 15 Amp Box Solar Power Kit Panel Select Input Voltage Electronics 115VAC or 230VAC Black POWER FUSE White www.Max.US.com Green 7 Amp MAX Toroid 15 Amp...
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Page 44: Qualified Gate Operator Technician
maintenance qualified gate operator technician Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed: • Turn ON the Gate Shut-Off Switch BEFORE performing any maintenance. •... -
Page 45: Electronic Gate Open / Close
maintenance electronic gate open / close Turn and HOLD key Slide door open either way for reversible gate and insert key. directions. CAUTION: Keep pedestrians and vehicles clear of the gate while it is moving. NOTE: The gate cannot be manually pushed open. mechanical gate release (manual release) The chain is mechanically dropped to manually release the gate. -
Page 46: Audible Alarm
maintenance audible alarm If the Alarm Sounds During Normal Gate Operation: When the gate encounters TWO consecutive obstructions before completing a gate cycle, the alarm will sound and the gate will PAUSE in the position where the second obstruction occurred. CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the alarm reset button on the operator to shut off the alarm and reset the gate. -
Page 47: Replacement Parts List
Item Description MAX 1500/2200 Cover with Lock and access door MAX 1500 1/2 HP Brushless DC Motor MAX 2200 1 HP Brushless DC Motor MAX 1500 Gear Reducer for 1/2 HP Motor MAX 2200 Gear Reducer for 1 HP Motor... -
Page 48: Warranty
1500 / 2200 w arranty Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty. -
Page 49: Options/Unique Features
options / unique Features “Like NO other Gate Operator in the World” gate tamper feature The GATE TAMPER feature will activate the relay when a number of security circumstances occur, making illegal entry almost impossible when the gate operator is connected to a existing building/home alarm system. The GATE TAMPER relay will activate when: The gate is PHYSICALLY moved with EXTREME force... -
Page 50: Magnetic Dynamic Brake System
When the motor stops, the momentum of a heavy gate can continue coasting beyond the gate’s stopping position. This can be a problem, especially when closing bi-parting gates meet. The MAX 1500 / 2200 WILL NOT ALLOW gate coasting beyond it’s learned stopping position, even when the gate is installed on a slight incline or decline. -
Page 51: Partial Open Feature
options / unique Features “Like NO other Gate Operator in the World” partial open feature This feature controls a long gate’s normal open and close stopping positions compared to emergency situations that require the gate to ALWAYS FULLY OPEN. It is important to have FULL ACCESS in time of emergency but this occurs much less than the normal daily operations. -
Page 52: Gate Disable Feature
options / unique Features “Like NO other Gate Operator in the World” Gate disable feature This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or autho- rized vehicle entry. Some examples are: •... -
Page 53: Max Chain Release Mechanism - Optional
- optional Maximum Controls offers a MAX chain release mechanism that can provide an easy MANUAL gate release for slide gate operators. It can be installed on any sliding gate that uses a chain drive. This allows a user to quickly drop the chain without any tools to MANUALLY move the sliding gate to an open position. - Page 56 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA 4009963 Maximum Controls LLC. 27211 Burbank Foothill Ranch, Ca 92610 Tel: (949) 699-0220 MAX 1500/2200 Slide Version 7 .3.16...
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