Maximum Controls Max Phantom 2000 Installation And Owner's Manual

High traffic commercial brushless dc low profile swing gate operator
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CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
High Traffic Commercial
Brushless DC Low Profile
Swing Gate Operator
4009963
Made in USA
MAX Phantom 2000
Installation and Owners Manual

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Summary of Contents for Maximum Controls Max Phantom 2000

  • Page 1 CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 High Traffic Commercial Brushless DC Low Profile Swing Gate Operator 4009963 Made in USA MAX Phantom 2000 Installation and Owners Manual...
  • Page 3: Table Of Contents

    UL Alarm / Alarm Reset Button Gate Status Monitoring OPEN / STOP / CLOSE Connection CLOSING Photocell Connection © 2014 Maximum Controls LLC. Gate Operators Communication LEDs All rights reserved. No part of this manual may be reproduced in any 24V Power for Matrix 1...
  • Page 4: Phantom 2000 Specifications

    phantom 2000 specifications UL 325 Class of Operation - Class I, II, III, IV Gate Type - Vehicular Swing Gate Max Gate Weight / Length - 2000lbs @ 15 ft or 1500 lbs @ 20 ft 90° Opening Time - 16 selectable speeds from approximately 11.5 sec to 20 sec depending on the weight and length of gate. Cycles per Hour AC Input Power - Continuous Battery Back-Up Cycles (Batteries fully charged): - BC-7 Battery Module-7 Amp/Hr Batteries, approximately 450 cycles...
  • Page 5: Ul 325 Model Classifications

    ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator Industrial/Limited Access Vehicular Gate Operator - A (opener or system) intended for use in a home of one to four vehicular gate operator (opener or system) intended for uses single family dwellings, or a garage or parking area associated in an industrial location, loading dock area or other location...
  • Page 6: Ul 325 Compliant Installation Requirements

    ul 325 compliant installation requirements Install the gate operator only when: The operator is appropriate for the construction of the gate and the usage Class of the gate, All exposed pinch points are eliminated or guarded. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening.
  • Page 7: Intended Use Of Swing Gate Operator

    intended use of swing gate operator The operator is intended for use on a VEHICULAR swing gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. Closing Gate Protection Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path.
  • Page 8: Installation

    installation Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
  • Page 9: Recommended Gate Operator Layout

    installation recommended Gate Operator la yout Use for VEHICULAR traffic ONLY. Pedestrians MUST use a separate entrance. i r i n Install appropriate entrapment protection safety devices for the OPENING direction and CLOSING direction of gate cycling. Install in-ground SAFETY and CENTER loops.
  • Page 10: Single Gate Operator

    installation single Gate Operator The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. See “Gate Operator Position” on page 6 for operator position. Conduit Guidelines and Suggestions (See page 7) •...
  • Page 11: Dual Gate Operators

    installation dual Gate Operators The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See “Gate Operator Position” on page 6 for operator positions. Conduit Guidelines and Suggestions • REQUIRED - Run AC input power wire to EACH gate operator.
  • Page 12: Arm Position Options

    installation arm position options High Traffic Arm Option Retro-Fit Arm Option Gates in Closed Position When replacing an existing gate operator, the arm may not be able to conform to the preferred arm position (90° from gate in open position). The positions illustrated below can be acceptable as long Arms are NOT installed in LOCKED position.
  • Page 13: Optional Remote Power Supply Kit - Max Magic Box

    installation optional remote power supply kit - max magic box A remote power supply is for installations where it is too costly or difficult to trench a 115/230 VAC power line to the operator but instead run a low voltage power line to the operator. A MAX Magic Box Kit (sold separately) is required to remotely install the MAX PS-24 power supply.
  • Page 14: Solar Optional

    installation OPTIONAL solar - Optional MAX BC-36 Phantom Refer to Solar application guide. Battery Module 1/ 2 /O FF pl ac C -3 to m M od ul e Er ro C - 3 t t e h a n ( 3 6 t o m d u l...
  • Page 15: Install Warning Signs

    installation install w arning signs A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. r i o w ith C LE t pr io r th e t le w ar at e t ch...
  • Page 16: Entrapment Protection

    installation entrapment protection Install photocells to help protect against entrapment during the OPENING cycle of the gate (secondary entrapment protection). Install photocells to help protect vehicles during the CLOSING cycle of the gate. Install sensing edge to help protect vehicles from a moving gate. See pages 17 & 25 for wiring instructions. Top View Outside Property Photocell (CLOSING Cycle)
  • Page 17: In-Ground Loops

    installation in-ground loops Refer to loop maunufacturer’s Install in-ground loops to help instructions to determine specific protect vehicles from a moving loop dimensions. gate. See pages 25 & 29 for Safety 4 ft 4 ft wiring instructions. It is recommended that a Loop licenced installer perform this work.
  • Page 18: Wiring Operator

    Wiring operator Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator System Overview MAX PS-24 Power Supply: AC power management for the AC input power to the gate operator. See pages 18, 19 & 23. Gate Operator Release Handle Clamp: Manually move the gate when handle is raised.
  • Page 19 Wiring operator Gate Operator System Overview continued MAX BC-7 Battery Module BATTERY Plug: MUST be plugged into BATTERY IN port Before use. POWER/SOLAR IN Port: MAX PS-24 Power Supply connection. Battery Voltage LEDs: Show amount of battery power available. LEDs are always ON when using AC power. Test battery button must be pressed to show battery power when using battery power ONLY.
  • Page 20: Input Ac Power

    Wiring operator input ac power Wire input AC power wire to the MAX PS-24 power supply as shown. Choose either 115V or 230V setting on input AC power selector switch. NOTE: AC power wire is required for EACH gate operator when using dual gate operators.
  • Page 21: Optional Remote Power Supply Kit - Max Magic Box

    Wiring operator optional remote power supply kit - max magic box A MAX Magic Box Kit (sold separately) is required to remotely install the MAX PS-24 Power Supply from the gate operator. Remove MAX PS-24 power supply from gate operator and install in MAX Magic Box, plug in power supply to PS-24 connector. Wire input AC power to the MAX PS-24 Power Supply (See page 18 for wiring).
  • Page 22: Solar Power Connection - Optional

    Wiring operator solar power connection - optional Refer to Solar application guide. C - 7 d u l t t e NOTE: Cover solar panel from t t e sunlight BEFORE wiring plug to E r r t t e l t a p l a t t e...
  • Page 23: Operators To Matrix 1

    Wiring operator MATRIX 1 operators to matrix 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY MADE in USA LEAVE OPEN OPEN OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK Unscrew MAX MC-100 motor controller from operator AUTOMATIC OPEN/CLOSE CONTROLS ANTI Tamper NO GATE...
  • Page 24: Optional Key Switch To Operator(S)

    Wiring operator optional key switch to Operator(s) The Optional Key Switch is independent of the Matrix 1 and allows the gate to be electronically moved open or Secondary Primary/Single closed by turning the removable key in either direction if MAX MC-100 MAX MC-100 Close Open...
  • Page 25: Turn On/Off Operator Power

    Wiring operator turn on/off operator power Operator should have Input AC power wired to PS-24, 24V & RS-485 wired between Matrix 1 and MC-100 and “Optional” Key Switch wired to MC-100. TURN POWER ON. Certain LEDs should normally turn ON accordingly: Turn AC Power Switch ON DO NOT CYCLE GATE OPERATOR Battery power automatically turns ON.
  • Page 26: Matrix 1 Overview

    matrix 1 matrix 1 Overview Battery Back-Up Mode - Page 26 Primary Gate - Page 26 MATRIX 1 Maglock - Page 29 Gate Tamper - Page 30 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE In-Ground Loop Connection - Page 29 LEAVE MAGLOCK CLOSED...
  • Page 27: Wiring Overview

    matrix 1 wiring Overview Maglock Connection: T e l: 4 8 0 .9 6 F L E 8 .6 4 0 7 ti m 8 0 0 = In cr e e cr a se n s. Must be specifically Loop Detectors n s.
  • Page 28: Primary Gate - Open Left / Open Right

    matrix 1 primary gate - open left / open right Set the Primary/single gate operator with Primary Gate setting. Secondary operator will MATRIX 1 BATTERY PRIMARY PRIMARY BACK-UP MODE ACK-UP MODE GATE LEAVE LEAVE MAGLOCK CLOSED CLOSED DELAY MADE in USA MADE in USA LEAVE LEAVE...
  • Page 29: Anti-Tailgate

    matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE anti tailgate LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS Turned OFF - Close timer will close the gate. If an in-ground safety or exit loop ANTI Tamper NO GATE...
  • Page 30: Radio Receiver

    matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE radio receiver LEAVE MAGLOCK Removable CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN Choose 12 VDC OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK Terminal OR 24 VDC AUTOMATIC OPEN/CLOSE CONTROLS Connect a 3-wire or 4-wire radio receiver to Matrix 1.
  • Page 31: Maglock

    matrix 1 maglock MAGLOCK DELAY MATRIX 1 BATTERY BATTERY PRIMARY PRIMARY BACK-UP MODE GATE 1.5Sec 2Sec LOCK MAGLOCK LEAVE Maglock MUST be connected as shown. CLOSED DELAY LEAVE OPEN OPEN OPEN MADE in USA LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS...
  • Page 32: Id Plug

    matrix 1 MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED ID PLUG DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK id plug ERROR AUTOMATIC OPEN/CLOSE CONTROLS Tamper NO ANTI ANTI GATE TAILGATE TAILGATE...
  • Page 33: Gate Disable

    matrix 1 gate disable An ON/OFF switch or 7-Day timer devices can be connected to the GATE DISABLE MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY LEAVE OPEN OPEN OPEN MADE in USA LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK...
  • Page 34: Ul Alarm / Alarm Reset Button

    matrix 1 UL alarm / Alarm Reset button MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE A UL ALARM (strobe light) can be connected. It will turn ON LEAVE MAGLOCK CLOSED DELAY MADE in USA LEAVE OPEN OPEN OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec...
  • Page 35: Gate Operators Communication Leds

    matrix 1 gate operators communication leds MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY MADE in USA LEAVE OPEN OPEN OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK PRIMARY/SINGLE operator to the PRIMARY GATE (+, GND, -). LIMIT AUTOMATIC OPEN/CLOSE CONTROLS SWITCH...
  • Page 36: Adjustments

    Adjustments Approximate OPEN and CLOSED open and close limits limit tab positions. The limit tabs need to be set BEFORE the gate can be cycled or DAMAGE could occur. CLOSED LED IMPORTANT: Manually Release arm and move the CLOSED Tab gate to the desired OPEN and CLOSED positions to Activated adjust the limit tabs.
  • Page 37: Release Handle Clamp

    Adjustments release handle clamp Adjustment: factory set bolt DO NOT adjust Tighten the Adjustment bolt until desired result is achieved. The release handle clamp has been factory adjusted and SHOULD NOT need any adjustment. IMPORTANT: The red handle MUST BE FIRMLY secure in the HORIZONTAL position.
  • Page 38: Reverse Sensor (Erd)

    Adjustments reverse sensor (erd) The Phantom 2000 is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as the primary entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle.
  • Page 39: Maintenance

    maintenance qualified gate operator technician Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed: • Check and adjust the gate operator’s force, speed, and sensitivity. •...
  • Page 40: Phantom 2000 Wiring Schematics

    Maintenance phantom 2000 wiring schematic Solar Panel 24V MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK Input AC Power AUTOMATIC OPEN/CLOSE CONTROLS “Optional”...
  • Page 41: Manual Release

    maintenance manual gate release Removable Key Make sure ALL power is OFF to operator. Factory Installed Lock Optional Non-Lockable Latch Unlock or unlatch hood and remove it. WARNING WARNING Pinch Point NEVER grasp the arm to move gate! Pull red handle up and move gate.
  • Page 42: Electronic Gate Open / Close

    maintenance electronic gate open / close The OPTIONAL key switch can open or close the gate electronically if the switch has been wired to the gate operator. Insert key on control box, turn and HOLD (in either direction) to MOVE gate. CAUTION: Keep pedestrians and vehicles clear of the gate while it is moving.
  • Page 43: Replacement Parts List

    maintenance replacement parts list Item Description Camlock Assembly with cover and key Plastic Hood Hood Latch Bracket Output Clamp Assembly Operator cover with nameplate Swing arm T-Bar Output collar and rings Output Shaft 7Ahr Battery Module Limit Switch Assembly Power Supply Assembly 900:1 Double Gear Box DC Brushless Motor Motor Controller Assembly...
  • Page 44: Warranty

    2000 w arranty Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty.
  • Page 45: Phantom Options / Unique Features

    Maximum Controls offers a MAX BC-36 Phantom Battery Module that replaces the standard MAX BC-7 Battery Module when more battery power ONLY will be used. This can be used with the OPTIONAL MAX solar power kit for the gate operator.
  • Page 46: Gate Disable Feature

    phantom options / unique Features “Like NO other Gate Operator in the World” Gate disable feature This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or autho- rized vehicle entry. Some examples are: •...
  • Page 48 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 High Traffic Commercial Brushless DC Low Profile Swing Gate Operator 4009963 Made in USA Maximum Controls LLC. 27211 Burbank Foothill Ranch, Ca 92610 Tel: (949) 699-0220 Max Phantom 2000 Version 8.12.14...

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