Hisun HS 250UTV Owner's/Operator's Manual
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Hisun HS 250UTV Owner's/Operator's Manual

Hisun HS 250UTV Owner's/Operator's Manual

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Introduction HS 200UTV/HS 250UTV
INTRODUCTION
Congratulations on your purchase of the HS 200UTV/HS 250UTV. This Owner's / Operator's
manual will provide you information regarding safe operation, operational instructions,
maintenance and care. Fully understanding this manual and following all of the instructions
herein will provide the knowledge needed to have safe and enjoyable UTV operation.
For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
12 YEARS OF AGE.
1-1

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Summary of Contents for Hisun HS 250UTV

  • Page 1 Introduction HS 200UTV/HS 250UTV INTRODUCTION Congratulations on your purchase of the HS 200UTV/HS 250UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.
  • Page 2 Introduction HS 200UTV/HS 250UTV IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION!

  • Page 3: Important Notice

    Introduction HS 200UTV/HS 250UTV IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 4: Table Of Contents

    Introduction HS 200UTV/HS 250UTV Table of Contents Subject Page Subject Page Introduction 50 Hour check 10-5 Warnings Cautions and Wheel bolt torque 10-6 Notes Cleaning the air 10-7 Important Notice filter Table of Contents Evacuator valve 10-7 Part Locations Battery condition...
  • Page 5 Introduction HS 200UTV/HS 250UTV...
  • Page 6 Introduction HS 200UTV/HS 250UTV...

  • Page 7: Safety Instructions

    Introduction HS 200UTV/HS 250UTV All operators, including experienced UTV drivers operation, as these can be drawn into or passengers, should carefully read and fully moving understand this Users Manual, and operate parts on the vehicle and could cause a strictly as the manual states in order to achieve severe the best performance and avoid accidents.
  • Page 8 Introduction HS 200UTV/HS 250UTV road conditions. Never exceed the weight limits for operation.

  • Page 9: Operation

    Introduction HS 200UTV/HS 250UTV 8) Never allow unauthorized persons to repair Do not accelerate quickly when starting the this UTV. This affect vehicle engine, especially driving on rough terrain as performance and cause injury. this can cause injury or death. Press the 9) This UTV is designed and manufactured for accelerator pedal slowly.
  • Page 10 Introduction HS 200UTV/HS 250UTV operated. allowed in this vehicle Operators of the UTV should not wear earphones. 1-10...

  • Page 11: Driving On A Slope

    Introduction HS 200UTV/HS 250UTV 5. Driving in harsh conditions Never allow children to touch or climb on the vehicle, even if they are under adult supervision. Always check for people or obstacles behind the Vehicle can be operated during the day or vehicle before shifting the vehicle into reverse.

  • Page 12: Instructions For Carrier

    Introduction HS 200UTV/HS 250UTV 7. Instructions for carrier 9. Transportation Never carry a passenger in the cargo area. Avoid dragging the vehicle behind another Evenly distribute the cargo to maintain vehicle. Use a trailer or truck to transport the proper stability. Avoid overloading the carrier.
  • Page 13 Introduction HS 200UTV/HS 250UTV [1] Press in on button [a]. [2] Pull to “Lever” to the [b] direction. 1-13...

  • Page 14: Warning And Caution Labels

    Introduction HS 200UTV/HS 250UTV [1] Battery Do not open the radiator cap before the coolant has cooled down. When the coolant is cold, open slowly and let the coolant pressure reduce, and then open radiator cap. Check for the coolant level in the coolant reservoir.
  • Page 15 Introduction HS 200UTV/HS 250UTV （4） （5） （6） （7） （8） （9） （10） （11） （12） （13） 1-15...

  • Page 16: Servicing Of Vehicle

    Introduction HS 200UTV/HS 250UTV SERVICING OF VEHICLE 1-16...
  • Page 17 Introduction HS 200UTV/HS 250UTV Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 18: Specifications

    Introduction HS 200UTV/HS 250UTV 1cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled Displacement(s) 199CC/229CC 11.2kW or（15.02Hp @ 7500 Rpm）for 199cc Horsepower Kw(HP) 12 kW or（16.09Hp @ 7500 Rpm）for 229cc Rated revolution 7500 L(U.S.gas) ≤13.5（3.6 + .01 Gal） Fuel Capacity Transmission Wheels, Drive system...
  • Page 19 Introduction HS 200UTV/HS 250UTV Length mm (in.) 540（21.25） Depth mm (in.) 180（7.08） Volume (cu.ft.) 0.09（3.17） Bed height mm (in.) 728（28.66） (unloaded) Cargo bed capacity kg (lbs.) 50（110） Sound level, operator ear db (A) 85 Front 22×7-10 6PR Tire Rear 22×10-10 6PR...

  • Page 20: Vehicle Limitations

    The Vehicle has been thoroughly tested for proper performance with implements sold or approved by Hisun Motors. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.

  • Page 21: Pre-Operation Check

    Introduction HS 200UTV/HS 250UTV The vehicle comes with the following key: DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on...

  • Page 22: Starting The Engine

    Introduction HS 200UTV/HS 250UTV STARTING THE ENGINE CAUTION： To avoid personal injury： 1. Make sure the parking brake is set.  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle.

  • Page 23: Engine And Other Check

    Introduction HS 200UTV/HS 250UTV 2. Set gear shift lever to the “NEUTRAL” (Stops the Engine) position. (Engine runs or headlights on) ◆ Engine and other Check Lamps: 1. When the key is turned to “START”, lamps (1 engine oil pressure) should come on. If...

  • Page 24: Stopping The Engine

    Introduction HS 200UTV/HS 250UTV ■ Cold Starting When the ambient temperature is below - 15℃( 5℉), the engine is very cold. If the engine fails to start after 5 seconds, turn off the key for 30 seconds and start again.

  • Page 25: Operating The Vehicle

    Introduction HS 200UTV/HS 250UTV OPERATING NEW VEHICLE clearances . Small pieces of metal grit may How a new vehicle is handled and maintained develop during the operation of the vehicle; determines the life of vehicle. and this may wear out or damage the parts.

  • Page 26: Headlight Switch

    Introduction HS 200UTV/HS 250UTV Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge. ① Seat belt 2. Selecting light switch position. ■ Head Light Switch Turn on the key switch and toggle the head light switch to the (a) or ON position.

  • Page 27: Turn Signal Switch

    Introduction HS 200UTV/HS 250UTV ■ Turn Signal Light Switch 3. Checking the brake pedal. ■ Brake Pedal [if equipped] To indicate a right turn, push on the lower half CAUTION: of the turn toggle switch. To avoid personal injury: To indicate a left turn, push on the upper half ...

  • Page 28: Gear Shift Lever

    Introduction HS 200UTV/HS 250UTV  4. Selecting the Correct Gear. AN accident could occur through improper ■ Gear Shift Lever use of the gear shift lever IMPORTANT: CAUTION: 5. Release the parking brake and start To avoid personal injury: slowly.

  • Page 29: Fuel Gauge

    Introduction HS 200UTV/HS 250UTV CHECK DURING DRIVING ■ Coolant Temperature Gauge ■ Immediately Stop the Engine if： CAUTION:  The engine suddenly slows down or To avoid personal injury:  accelerates. Do not remove radiator cap until the  coolant temperature is well below its Unusual noises are suddenly heard.

  • Page 30: Adjustable Steering Wheel

    Introduction HS 200UTV/HS 250UTV [3] Steering wheel [4] Bolt [1] Speedometer “[a]” direction adjustment screw, “[c]” direction up and down to adjust the position of the Adjustable steering wheel steering wheel caused by “[1]”,”[2]” then “[b]” direction of the fastening bolts.

  • Page 31: Winch Mount

    Introduction HS 200UTV/HS 250UTV WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. [1] Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle.
  • Page 32 Introduction HS 200UTV/HS 250UTV  The items listed below with a * are emission related critical parts by the U.S.EPA . As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the below instruction. Please see Warranty Statement for more information.
  • Page 33 Introduction HS 200UTV/HS 250UTV 1-33...
  • Page 34 Introduction HS 200UTV/HS 250UTV NOTE: ◆ Engine Oil:（10W/40SL） Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above. ◆ Brake fluid: Always use DOT3 GENUINE BRAKE FLUID from a sealed container.
  • Page 35 Introduction HS 200UTV/HS 250UTV CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts:  Never open operator’s seat while the engine is running. USE HANDLE (A) TO UNLOCK, THEN SLIDE ...

  • Page 36: Fuel Tank

    Introduction HS 200UTV/HS 250UTV ■Rear End ■Checking and Refueling Jack the rear only after placing a wooden block CAUTION under the right and left frame tubes for securing To avoid personal injury: the engine and then supporting it.  Do not smoke while refueling.

  • Page 37: Coolant Level

    Introduction HS 200UTV/HS 250UTV  When the coolant level drops Observe level through due to evaporation, add coolant perspective window, if the oil level is below only up to the full level. In case the centerline perspective window must of leakage add anti-freeze and add new oil..

  • Page 38: Parking Brake

    Introduction HS 200UTV/HS 250UTV ■Cleaning radiator screen Park the vehicle on a level ground and open the hood. Check to see that the brake fluid level is CAUTION up to the LOWER mark. TO avoid personal injury: If it is below the “LOWER” mark add ...
  • Page 39 Introduction HS 200UTV/HS 250UTV ■Checking tire inflation pressure NOTE Make sure the parking brake warning lamp on Though the tire pressure is factory-set to the the display goes off when parking brake lever is prescribed level, it naturally drops slowly in down.

  • Page 40: Wheel Bolt Torque

    Introduction HS 200UTV/HS 250UTV [1] Gear shift lever pivot (spray type grease ) ■Checking engine start system CAUTION [1] Brake pedal [2] Accelerator pedal TO avoid personal injury ■Checking wheel bolt torque  Do not allow anyone near the vehicle while testing.

  • Page 41: Evacuator Valve

    Introduction HS 200UTV/HS 250UTV  ■Cleaning air cleaner primary element Be sure to refit the cover with the arrow Remove the air cleaner cover and primary (on the rear of cover) upright. If the cover element. is improperly fitted the evacuator valve Clean the primary elements.

  • Page 42: Battery Condition

    Introduction HS 200UTV/HS 250UTV IMPORTANT CAUTION When the fuel line is disconnected for To avoid personal injury maintenance or repair, close both ends of the  Never remove the battery while the fuel line with a piece of clean cloth or paper to engine is running.

  • Page 43: Adjusting Toe-In

    Introduction HS 200UTV/HS 250UTV ■Adjusting toe-in 0 to12 mm (0 to 0.47 in) Proper toe-in Park vehicle on flat place. Turn steering wheel so front wheels are in the straight ahead position. Lock the park brake and stop the engine.

  • Page 44: Changing Engine Oil

    Introduction HS 200UTV/HS 250UTV  EVERY 200 HOURS Cleaning spark arrester of muffler. ■Changing Engine Oil Maintenance & cleanout procedure: The screen type spark arrester should be CAUTION removed, cleaned, and inspected after To avoid personal injury: every 100 hours of use.

  • Page 45: Replacing Engine Oil

    Introduction HS 200UTV/HS 250UTV ■Replacing Engine Oil Filter CAUTION To avoid personal injury:  Be sure to stop the engine before changing the oil filter cartridge.  Allow engine to cool down sufficiently, oil can be hot and can burn.

  • Page 46: Checking The Brake

    Introduction HS 200UTV/HS 250UTV ■Checking Brake Pedal CAUTION  Stop the engine and chock the wheels before checking brake pedal.  If movement is outside of the specifications contact your local dealer for adjusting the brake. ◆Checking the brake pedal free travel...

  • Page 47: Checking Intake Air

    Introduction HS 200UTV/HS 250UTV ■Checking Intake Air Line If hose clamps are loose or water leaks, tighten bands securely. Check to see if the hoses and hose Replace hoses and tighten hose clamps clamps are tight and not damaged. securely, if radiator hoses are swollen, If hoses and clamps are found to be worn hardened or cracked.

  • Page 48: Every Year Check

    Introduction HS 200UTV/HS 250UTV EVERY 500 HOURS Stop the engine and let cool down. ■Replacing Fuel Filter To drain the coolant, open the radiator Consult your local dealer for this service. drain plug and remove radiator cap. The radiator must removed completely drain the coolant.

  • Page 49: Antifreeze

    Introduction HS 200UTV/HS 250UTV IMPORTANT: If it freezes, coolant can damage the cylinders  Do not start engine without coolant. and radiator. If the ambient temperature falls  ° Use clean, fresh water and anti-freeze to fill below 0℃(32 F) or before a long-term the radiator and recovery tank.
  • Page 50 Introduction HS 200UTV/HS 250UTV radiator pressure which permits development of pressure within the cooling system. 1-50...

  • Page 51: Every 4 Years Check

    Introduction HS 200UTV/HS 250UTV ■Replacing Fuel Hose Adding the LLC 1) Add only water if the mixture reduces in amount by Consult your local HISUN evaporation. Dealer for this service. 2) If there is a mixture leak, add the LLC of the same ■...
  • Page 52 Introduction HS 200UTV/HS 250UTV light body and replace it with a new one. 2) Other lights Detach lens replace the bulb Light Capacity 2x35W/2 Head lights x55W 36W/2 Tail light x2.1W 2x21W/2x1W Brake light 0.02W Instrument panel light 1-52...

  • Page 53: Storage

    Introduction HS 200UTV/HS 250UTV STORAGE Remove the battery from vehicle. Store CAUTION battery following the battery To avoid personal injury: storage procedures.  Do not clean the vehicle when the engine is running. Keep the vehicle in a dry ...

  • Page 54: Troubleshooting

    Introduction HS 200UTV/HS 250UTV STORAGE off and work around vehicle and make a visual inspection looking for evidence of oil or water leaks. 6. With the engine fully warmed up. Release the parking Check the tire air pressure brake and test the brakes for proper adjustment as you and inflate the tires if they move forward.

  • Page 55: Diagnostic Trouble

    Introduction HS 200UTV/HS 250UTV  Check the electric fuel pump. cannotstart.  Check the injector.  Check the ECU with Motor Scan KF90121  Replace filter electric fuel pump injector and ECU If necessary.  Check to see if the fuel tank cover ·...

  • Page 56: Battery

    Introduction HS 200UTV/HS 250UTV P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0122 TPS Circuit Low Voltage or Open P0123...

  • Page 57: Vehicle

    Introduction HS 200UTV/HS 250UTV been recharged.  Keep the terminal  Clean the terminal  P o o r t e r m i n a l clean and tight. tighten c o n n e c t i o n Apply grease and securely.
  • Page 58 Introduction HS 200UTV/HS 250UTV   High rotary speed for clutch Replace he junior clutch spring;  connection. Replace the primary clutch.  Put the gearshift rod into the position of “N”.   Non good adjust for gearshift Put the gearshift arm of engine into ”N”.

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Hs 200utv

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