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Hitch coupling device INTRODUCTION Congratulations on your purchase of the HS164-4. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable vehicle operation.
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Hitch coupling device IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by OR DEATH. the following notations: 11-2...
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Hitch coupling device The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine. A CAUTION indicates special precautions that must be taken to avoid damage to the machine.
Hitch coupling device IMPORTANT NOTICE This vehicle is designed and manufactured for ON - ROAD use only. This vehicle complies with all applicable ON - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this vehicle.
Hitch coupling device Table of Contents Subject Subject Introductio brake fluid level brake pedal Warnings Cautions and parking brake Notes Greasing Important Notice engine start Table of Contents Wheel bolt Location Of Parts Evacuator Illustrated Contents valve Safe Operation Battery Safety Instructions condition Operation...
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Hitch coupling device Operating the Engine Anti-freeze Engine and other check Every 4 years lamps Vehicle storage Stopping the engine Removing the Operating new vehicle vehicle from storage Seat belt Hitch Bar Head light switch Troubleshootin Emergency light switch Turn Signal light switch Engine Brake Pedal Diagnostic...
Hitch coupling device ILLUSTRATED CONTENTS ① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ High beam / Low beam ⑧ Winch in /out ⑨ Turn signal lights ⑩...
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Hitch coupling device ① Seat belts ② Seat 11-10...
Hitch coupling device All operators, including experienced vehicle 5. Only a qualified driver should operate this drivers or passengers, should carefully read and vehicle. Never operate after drinking, using fully understand this Users Manual, and operate drugs or controlled products, or while fatigued. strictly as the manual states in order to achieve the best performance and avoid accidents.
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Hitch coupling device the weight limits for operation. Never allow unauthorized persons to repair t his vehi cl e. Thi s m ay af f ect vehic le 4. Do not wear loosen articles of clothing during performance and cause injury. operation, as these can be drawn into moving 8.
Hitch coupling device 2. Operation 3. Children safety instructions Start the engine only in an open ventilated Always watch children when they are around the area. Carbon monoxide is colorless, odorless vehicle. Children like to imitate adults and this and is emitted from the engine and can cause could lead to an accident.
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Hitch coupling device s t a n d w h i l e o p e r a t i n g t h e v e h i c l e . 4. If you start to lose momentum or need to park 14.
Hitch coupling device 5. If do not believe you can operate the vehicle Never carry a passenger in the cargo area. Evenly distribute the cargo to maintain safely in reverse do not attempt to ascend proper stability. Avoid overloading the the slope any further.
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Hitch coupling device When driving at high speeds, sudden turning vehicle. When loading or unloading, pay attention to of the steering wheel will reduce vehicle your surroundings and others in the area. stability. Never sharply turn the steering wheel at high speeds. 7.
Hitch coupling device 10.Maintenance Do not open radiator cap before coolant has cooled down. When the coolant is cold, open slowly and let the coolant pressure reduced, Stop the vehicle and park it on level ground. Pull and then open radiator cap. Check for the the parking brake and remove all cargo.
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Hitch coupling device Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. However, when in need of parts or major service, be sure to see your dealer.
Hitch coupling device SPECIFICATION TABLE Model Specification Make HS1P65MM 1 cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled compression ratio 9.7±0.1:1 Bore × stroke 65.5×68.0 Displacement(s) 229cc Engine Rated net power kW (HP) 10.8(14.48) Maximum power speed 7000 Maximum torque (Nm) 17.5 Maximum torque speed (rpm) 5800 Low idle speed...
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Hitch coupling device Forward overhang mm (in.) 344 (13.5) Rear overhang mm (in.) 360 (14.2) Model Specification Ground Clearance mm (in.) 190 (7.5) Turning diameter m (in.) 7 (275.6) Max. rolling weight (Towing Capacity) kg (lbs.) 200 (440) Payload capacity kg (lbs.) 50 (110.2) Weight kg (lbs.) 353 (778.2)
Hitch coupling device VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.
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Hitch coupling device The vehicle comes with the following DAILY CHECK key: To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION: To avoid personal injury: Be sure to check and service the vehicle on a level surface with the engine off, the parking brake “ON”...
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Hitch coupling device STARTING THE ENGINE CAUTION: 1. Make sure the parking brake is set. To avoid personal injury: ⚫ Read "SAFE OPERATION" in front of this manual. ⚫ Read the danger, warning and caution labels located on the vehicle. ⚫...
Hitch coupling device 2. Set gear shift lever to the “NEUTRAL” position. ① Gear shift lever. (L) Low Range (H) High Range 4. Insert the key into the key switch and (N) “Neutral” position turn it to: (R) “REVERSE” (Stop the Engine) (Engine runs or headlights on) 3.
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Hitch coupling device IMPORTANT : ⚫ Relying on the engine warning lights is never enough. Never fail to conduct daily checks carefully by referring to Pre Operation Check “ in “PERIODIC SERVICE” section. 11-29...
Hitch coupling device 5. Turn the key to the “START” For 5 minutes after engine start-up, allow position and release when the the engine to warm up without applying any engine starts. load. This is to allow oil to reach every engine part.
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Hitch coupling device CAUTION: To avoid personal injury: ⚫ Be sure to set the parking brake during warm-up. ⚫ Be sure to set the shift lever to the “NEUTRAL” position during warm-up. 11-31...
Hitch coupling device OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles How a new vehicle is handled and maintained determines the life of vehicle. The lubricating oil is especially important for a new vehicle. Various parts need A new vehicle just off the factory time to wear and polish themselves to production line has been, of course, the correct operating clearances.
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Hitch coupling device operating and riding the vehicle. Adjust the seat belts for proper fit and connect the buckle. This seat belt is an auto-locking retractable type. 11-33...
Hitch coupling device ④ Winch cable pulled up ⑤ Emergency light "ON" ⑥ Emergency light "OFF" ⑦ Left turning lights ⑧ Right turning lights ■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel.
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Hitch coupling device ② Low beam lights "ON" NOTE: ③ Winch cable release The turn signal light switch is only operative when the key switch is in the ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is 11-35...
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Hitch coupling device activated, the indicated turning light control or the shifting forward of will flash and other will stay on. heavy loads. ⚫ ⚫ Be sure to return switch to center When driving on icy, wet or loose position after turning. surface, make sure the vehicle is correctly loaded to avoid skidding or loss of steering control.
Hitch coupling device ③ Tail turn signal lamp maintain control. ⚫ Operate in reverse at slow speeds 3. Checking the brake pedal. ■ Brake Pedal CAUTION: To avoid personal injury: ⚫ If the operator suddenly brakes, an accident may occur due to loss of maintain control.
Hitch coupling device ⚫ shifted when the vehicle is completely AN accident could occur through stopped and the brake pedal is improper use of the gear shift lever pressed. To avoid transmission and shift 5. Release the parking brake and start linkage damage, completely stop the slowly.
Hitch coupling device ⚫ Depress the brake pedal fully, then shift ■ Fuel Gauge Park the vehicle on a flat place. When the key switch to “ON”, the fuel gauge will indicate the fuel level. Be careful not to fully empty the fuel tank.
Hitch coupling device ■ Speedometer The hour meter indicates in five digits the hours the vehicle has been used. ① Hour meter The speedometer indicates the traveling speed. ① Speedometer 11-41...
Hitch coupling device Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer. Apply the parking brake and place chocks against the front and rear tires.
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Hitch coupling device *2 Every year or every 6 times of cleaning. *3 Replace only if necessary. *4 Consult your local dealer for this service. *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.
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Hitch coupling device 100 hrs Every ○ ○ ○ ○ ○ ○ ○ Check 500 hrs *Fuel line Every Replace 100 hrs Every 1 Clean years ○ ○ ○ ○ ○ ○ ○ *Air cleaner element Every Replace 100 hrs Every 1 ◎...
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Hitch coupling device 400 hrs Every Engine valve Adjust clearance 800 hrs Every *Fuel injection Check 1500 hrs Every *Injection Check 3900 hrs Every 2 Brake fluid Change years Remote Every 2 Replace hydraulic hose years Rear brake Every 2 Replace cylinder seal years...
Hitch coupling device CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts: ① Operator’s seat ⚫ Never open operator’s seat while the engine is running. WARNING ⚫...
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Hitch coupling device HOW TO RAISE THE CARGO gas spring contractive till it is locked. CAUTION To avoid personal injury: ● When servicing under raised bed, make sure safety support is properly mounted. ● Do not touch muffler or exhaust pipes while they are hot;...
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Hitch coupling device Press down the cargo bed hard to make the 11-49...
Hitch coupling device NOTE: blocking. A special wrench can be obtained ■ Front End at a dealer to make this adjustment. Jack stand at the front bumper only. Standard position: B A- Minimum (soft) E- Maximum (hard) ① Jack ② Front bumper 1.
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Hitch coupling device Do not work under the vehicle unless it is ⚫ secured by safe stands or suitable 11-51...
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Hitch coupling device DAILY CHECK the seat, open the adjust hatch cover. For your own safety and maximum To check the oil level, draw out the service life of the vehicle, make a dipstick, wipe it clean, replace it, and thorough daily inspection before draw it out again, check to see if the level starting the engine or operating the...
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Hitch coupling device If oil level is low, do not run the engine. Checking engine oil level Park the vehicle on a flat surface, remove 11-53...
Hitch coupling device Detach the screen and remove all evaporation, add water only up to the full foreign materials. level. In case of leakage add anti-freeze and water in the specified mixing ratio up to the full level.(see flush cooling system and changing coolant in EVERY 2 YEARS in PERIODIC SERVICE section) ①...
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Hitch coupling device Use extreme care when filling the reservoir. If brake fluid spills on the power steering hose, wash it off with water immediately, as brake fluid quickly ruins synthetic resin or rubber hoses. Park the vehicle on a level ground and open the hood.
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Hitch coupling device tire sizes inflation pressure Front : 180/85- 45kPa (0.46kgf/cm 10 or 7psi) 175/85-10 Rear : 255/60- 45kPa (0.46kgf/cm 7psi) EVERY 50 HOURS ① Parking brake lever ② Release button ■ Greasing ③ RELEASE ④ PULL Apply a small amount of multi-purpose grease to the following points every 50 ■...
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Hitch coupling device ① Parking brake pivot (spray type grease ) 11-57...
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Hitch coupling device ■ Checking engine start system CAUTION TO avoid personal injury ⚫ Do not allow anyone near the vehicle while testing. ⚫ If the vehicle does not pass the test, do not operate the vehicle. ◆ Preparation before testing ①...
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Hitch coupling device ■ Cleaning air cleaner primary element Remove the air cleaner cover and primary element. Clean the primary elements. 1) When dry dust adheres to the element blow compressed air from the inside turning the element. Pressure of compressed air must be under 205kpa.
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Hitch coupling device ⚫ The air cleaner uses a dry element never apply oil. 11-60...
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Hitch coupling device ⚫ Do not run the engine with filter contaminated with water replace it. element removed. ⚫ Be sure to refit the cower with the IMPORTANT arrow (on the rear of cower ) upright. When the fuel line is disconnected for if the cover is improperly fitted the maintenance or repair, close both ends evacuator valve will not function and...
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Hitch coupling device Check fuel filter if it is clogged by debris or 11-62...
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Hitch coupling device ⚫ Keep electrolyte away from eyes, hands and clothes. If you are spattered with it, wash it away completely with water immediately and get medical attention. ⚫ Wear eye protection and rubber gloves when working around the battery.
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Hitch coupling device ■ Cleaning Muffler months in cold seasons. CAUTION ■ Adjusting toe-in To avoid personal injury: Proper toe-in 0 to12 mm (0 to 0.47 in) ⚫ Before touching any part of an exhaust system, be absolutely sure that it has Park vehicle on flat place.
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Hitch coupling device If any breaks in the screen or welds are discovered, the assembly must be replaced. Return the spark arrester to the muffler body and refasten the bolts. 11-65...
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Hitch coupling device IMPORTANT: To drain the used oil, remove the drain ⚫ Visually check the muffler for plug at the bottom of the engine and cracks or holes in the body, completely drain the oil into an oil pan. welds or pipes at regular After draining, reinstall the drain plug.
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Hitch coupling device ■ Replacing Engine Oil Filter ■ Checking Brake Pedal CAUTION CAUTION ⚫ To avoid personal injury: Stop the engine and chock the ⚫ Be sure to stop the engine before wheels before checking brake changing the oil filter cartridge. pedal.
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Hitch coupling device local dealer for adjusting the brake. 11-68...
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Hitch coupling device If hose clamps are loose or water leaks, tighten bands securely. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked. Replace hoses and hose clamps every 2 years or earlier, if checked and found that hoses are swollen, hardened or cracked.
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Hitch coupling device manual, and then start the engine again. ■ Checking Intake Air Line Check to see if the hoses and hose clamps are tight and not damaged. If hoses and clamps are found to be worn or damaged, replace or repair them at once.
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Hitch coupling device EVERY 2 YEARS ■ Changing Brake Fluid Consult your local Dealer for this service. 11-71...
Hitch coupling device (See “Checking Brake Fluid Level” Coolant capacity 2.2(2.3U.S.qts) in “DAILY CHECK” in “PERIODIC SERVICE” section. ■ Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury: ⚫ Do not remove the radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess...
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Hitch coupling device Start and operate the engine for few minutes. Stop the engine and let it cool. 10. Check coolant level of recovery tank and coolant if necessary. 11-73...
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Hitch coupling device ⚫ If you should drink antifreeze, the antifreeze and the ambient throw up at once and take temperature. Refer to SEA J1034 medical attention. standard, more specifically also to SAE ⚫ When antifreeze comes in J814c. contact with the skin or clothing, wash it off immediately.。...
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Hitch coupling device Before employing LLC-mixed cooling water, fill the radiator with fresh water and empty it again. Repeat this procedure 2 or 3 times to clean up the inside. Mixing the LLC The procedure for the mixing of water and antifreeze differs according to the make of 11-75...
(See “Checking Radiator Hose and Clamp” in “EVERY 200 HOURS” in “PERIODIC SERVICE” section.) ■ Replacing Fuel Hose Consult your local Hisun Dealer for this service. ① Mini fuse box cover ■ Replacing Brake Master Cylinder (Inner parts) Consult your local dealer for this service.
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Hitch coupling device ■ Replacing Front Brake Seal Consult your local dealer for this service. 11-77...
Hitch coupling device ■ Replacing Light Bulb and tighten if necessary. ⚫ Head lights Apply grease to vehicle areas Take the bulb out of the light body and where bare metal will rust also to replace it with a new one. pivot areas.
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Hitch coupling device preparation when it is removed from storage. Check the bolts and nuts for looseness. 11-79...
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Hitch coupling device washing machine. ⚫ Cover the vehicle after the muffler and the engine have cooled down. REMOVING THE VEHICLE FROM STORAGE Check the tire air pressure and inflate tires if they are low. Install battery before installing the Be sure it is fully charged.
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Hitch coupling device device will be locked automatically. Basic information Coupling ball is prohibited and will result Hitch coupling device is the device in the cancellation of the type approval. linking tractor and trailer. Coupling ball are parts that are subject to type approval and that connect vehicles, and are therefore subject to the highest safety requirements.
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Hitch coupling device Installation instructions 5.Hitch coupling device only applies to The Coupling ball is a safety component and should only be installed by qualified tow bar trailer. personnel. The Coupling ball can be easily installed NOTE and removed with the normal force of your hands.
Introduction HS164-4 ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure ⚫ Check the fuel tank and fuel filter 。 ⚫ Check the electric fuel pump.
Introduction HS164-4 ⚫ ⚫ Coolant flow route corroded. Flush cooling system. If you have any questions, consult your local dealer. Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open...
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Introduction HS164-4 P0505 Idle Speed Control Error P0562 System Voltage Low P0563 System Voltage High P0650 MIL Circuit Malfunction P1693 Tachometer Circuit Low Voltage P1694 Tachometer Circuit High Voltage P0137 O2S 2 Circuit Low Voltage P0138 O2S 2 Circuit High Voltage...
Introduction HS164-4 BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure ⚫ Battery overused ⚫ Charge ⚫ until lights are dim. Charge the battery battery ⚫ Battery properly. sufficiently. Starter does not function been recharged. ⚫ Clean ⚫ ⚫ Poor terminal Keep the terminal...
Introduction HS164-4 Apply grease and treat with anti-corrosive. ⚫ Replace ⚫ Battery life expired battery From beginning starter ⚫ Battery must ⚫ ⚫ does not function, and Insufficient Charge battery serviced properly lights soon become charging Insufficiently before initial use ⚫...
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Introduction HS164-4 ⚫ ⚫ High rotary speed for clutch Replace he junior clutch spring; ⚫ connection. Replace the primary clutch. ⚫ Put the gearshift rod into the position of “N”. ⚫ ⚫ Non good adjust for gearshift Put the gearshift arm of engine into ”N”.
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For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2. Type:HS164-4 1.2.1. Variant(s): HS164-4 1.2.2. Version(s): A 1.2.3. Commercial name(s) (if available): N.A 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle: T3a The Driver’s exposure to noise level result is 88.8 dB(A)(Limit: 86 dB(A)) according to...
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For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2. Type:HS164-4 1.2.1. Variant(s): HS164-4 1.2.2. Version(s): B 1.2.3. Commercial name(s) (if available): N.A 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle: T3b The Driver’s exposure to noise level result is 89.9 dB(A)(Limit: 86 dB(A)) according to...
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1.1. Make (trade name of the manufacturer): HSUN 1.2. Type: HS164-4 1.2.1. Variant(s): HS164-4 1.2.2. Version(s): A 1.2.3. Commercial name(s) (if available): N.A 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle:...
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1.1. Make (trade name of the manufacturer): HSUN 1.2. Type: HS164-4 1.2.1. Variant(s): HS164-4 1.2.2. Version(s): B 1.2.3. Commercial name(s) (if available): N.A 1.2.4. Type-approval number(s) of the previous stage(s): N.A 1.3. Category, subcategory and speed index of the vehicle:...
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Introduction HS164-4 Deviation<10% between test run 1/2 and Arithmetic mean, Arithmetic mean 1.22 <1.25 m/s :rms value of the weighted seat vibration acceleration measured during a standard roadway test Place: Chongqing, China Date: July 2018 Signature: Name and position in the company: Mr. Li Guanxiang,...
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