Infineon iMOTION EVAL-M7-D112T User Manual

Infineon iMOTION EVAL-M7-D112T User Manual

Evaluation board for smart drivers

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UG-2023-04
EVAL-M7-D112T user guide
iMOTION™ evaluation board for smart driver s

About this document

Scope and purpose
This user guide provides an overview of the evaluation board EVAL-M7-D112T, including its main features, key-
technical data, pin assignments, and mechanical dimensions.
EVAL-M7-D112T is an iMOTION™ application design kit based on Infineon's IMD112T smart driver. This board
features and demonstrates Infineon's advanced motion control engine technology for permanent magnet
synchronous motors drive over the full speed range, combined with a fully integrated, 3-phase high-voltage
gate driver, and a 5 V voltage regulator in a very compact QFP 40-pins package. A boost power factor correction
(PFC) control function is also integrated into IMD112T.
The evaluation board EVAL-M7-D112T has been developed to support users during their first steps designing
applications in which running a permanent magnet motor via a sensor less, sinusoidal, field-oriented control,
and PFC function are necessary.
Intended audience
This evaluation board is intended for all technical specialists familiar with motor control and power electronics
converter systems.
Evaluation board
This board is to be used during the design-in process for evaluating and measuring characteristic curves, and
for checking datasheet specifications. This board is intended to be used under laboratory conditions only.
Note:
PCB and auxiliary circuits are NOT optimized for final customer design.
Please read the Important Notice and Warnings at the end of this document
V1.0
www.infineon.com
2023-6-30

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Summary of Contents for Infineon iMOTION EVAL-M7-D112T

  • Page 1: About This Document

    This user guide provides an overview of the evaluation board EVAL-M7-D112T, including its main features, key- technical data, pin assignments, and mechanical dimensions. EVAL-M7-D112T is an iMOTION™ application design kit based on Infineon’s IMD112T smart driver. This board features and demonstrates Infineon’s advanced motion control engine technology for permanent magnet synchronous motors drive over the full speed range, combined with a fully integrated, 3-phase high-voltage gate driver, and a 5 V voltage regulator in a very compact QFP 40-pins package.
  • Page 2: Important Notice

    Boards provided by Infineon Technologies. The design of the Evaluation Boards and Reference Boards has been tested by Infineon Technologies only as described in this document. The design is not qualified in terms of safety requirements, manufacturing and operation over the entire operating temperature range or lifetime.
  • Page 3: Safety Precautions

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver Safety precautions Safety precautions Note: Please note the following warnings regarding the hazards associated with development systems. Safety precautions Table 1 Warning: The DC link potential of this board is up to 1000 VDC. When measuring voltage waveforms by oscilloscope, high-voltage differential probes must be used.
  • Page 4: Table Of Contents

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver Table of contents Table of contents About this document ........................1 Important notice ..........................2 Safety precautions .......................... 3 Table of contents ..........................4 The board at a glance ......................5 Scope of supply ............................
  • Page 5: The Board At A Glance

    The EVAL-M7-D112T evaluation board is an iMOTION™ smart driver application design kit for small motor drives, of up to 400 W output power with cooling fan when matched with Infineon’s EVAL-M7- HVIGBT-PFCINV4 power board. Of course, other power boards compatible with M7 connectors can be used for different power stages.
  • Page 6: Scope Of Supply

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver The board at a glance Scope of supply The delivery content only contains the board shown in Figure 1. The ordering information is listed in Table 1. The USB cable shown in the Figure 3 is mandatory for tuning, but is not included with the delivery content. The iMOTION Link connector on the board is an optional tuning method for users who want to tune the board using the iMOTON...
  • Page 7: Main Features

    The board at a glance Main features EVAL-M7-D112T is an evaluation board with Infineon’s smart driver, IMD112T. This board is suitable for PMSM or BLDC motor control for home appliances, fans, pumps, and so on, and for applications that require PFC.
  • Page 8: System And Functional Description

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description System and functional description Getting started 2.1.1 Setting up the system After downloading and installing the iMOTION™ development tool — iMOTION™ Solution Designer (iSD), perform the following steps to run the PFC and motor. Please refer to [2] to learn how to use the iSD tool. 1.
  • Page 9: Imotion Tm Development Tool

    They can then move to the dashboard window to tune the motor. For this, the iMOTION Solution Designer tool must be installed on the computer. The software can be downloaded from Infineon’s website. Note: Please note that the iMOTION development tools described here are based on the released iSD package version V5.01.17.
  • Page 10 EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description Parameter Value Comment User motor parameters Depends on the motor under test E.g., Rated current, poles, motor stator inductance (Ls), maximum RPM, etc. DC bus sensing upper resistor 2040 kΩ...
  • Page 11: Description Of Functional Blocks

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description After setting all the parameters, users need to program the parameters into IMD112T flash, and then move to the dashboard page (see Figure 5). On the dashboard page, users can start or stop the PFC/motor and test the board.
  • Page 12 EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description Variable speed control connector–J1 Table 4 Pin Number Symbol Assignment Signal return Variable speed control input Duty/frequency speed control input Speed feedback output 5 V power supply M7 connector–J2 Table 5 Pin Number...
  • Page 13: Current Feedback Circuitry

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description Pin Number Symbol Assignment VAC2 AC voltage sensing input 2 Digital hall feedback connector–J3 Table 6 Pin Number Symbol Assignment Ground Digital Hall sensor input 3 Digital Hall sensor input 2 Digital Hall sensor input 1 5 V power supply Analog position feedback connector–J4...
  • Page 14: Pfc Offset Voltage Calculation

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System and functional description ��1 ��_������ = ��1 + ��2 Based on the PFC current feedback circuit of this evaluation board, if, for example, R1 is 22 kΩ and R2 is 3.9 kΩ, then the PFC gain will be 0.849.
  • Page 15: System Design

    Figure 8 Boost PFC circuitry Figure 9 shows the schematic of the smart driver, IMD112T. The complete schematics are available in the download section on the homepage of Infineon’s website. Login credentials are required to download this material. V1.0 2023-6-30...
  • Page 16: Layout

    The EVAL-M7-D112T board consists of two copper PCB layers. The copper thickness is 35 μm and the board’s size is 70 mm x 51 mm. The board material is FR4 grade with 1.6 mm thickness. Check Infineon’s website or contact Infineon’s technical support team for detailed information. The Gerber files are available in the download section on the homepage of Infineon’s website.
  • Page 17 EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System design Figure 10 Top layer Figure 11 Bottom layer V1.0 2023-6-30...
  • Page 18: Bill Of Material

    System design Bill of material The complete bill of material (BOM) is available in the download section on the homepage of Infineon’s website. Login credentials are required to download this material. Table 9 lists the BOM of EVAL-M7-D112T. BOM of the most important/critical parts of the evaluation board...
  • Page 19 LED Waterclear, Green, 515 nm Elektronik LED102 WL-SMCW SMT Mono-color Chip Wurth 150060BS75000 LED Waterclear, Blue, 465 nm Elektronik HEXFET Power MOSFET VDS 30 V Infineon IRLML2030TRPbF Technologies Q101 Surface-mount compact crystal Nihon Dempa NX3225GA-12.000M-STD- unit suitable for automotive Kogyo...
  • Page 20 EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System design Ref Designator Description Manufacturer Manufacturer P/N RES / STD / 22.1 k / 100 mW / 1% / Vishay CRCW060322K1FK 100 ppm/K / -55℃ to 155℃ / 0603 / SMD / - R10, R17 RES / STD / 3.9 k / 100 mW / 1% / Vishay...
  • Page 21 RES / STD / 0 R / - / 0 R / - / -55℃ to 155℃ / 0603 / SMD / - TP1, TP2, TP3 Test point THT, Black Keystone 5001 Motor controller with integrated Infineon IMD112T-6F040 high-voltage gate driver, Technologies Integrated script engine for application control customization U101...
  • Page 22: System Performance

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver System performance System performance Test results The IMD112T control board EVAL-M7-D112T was tested with EVAL-M7-HVIGBT-PFCINV4 and EVAL-M7-HVIGBT- PFCINV1 power boards. The two power boards have different PFC frequencies — 40 kHz and 100 kHz. The inverter was tested at 6 kHz, 10 kHz, and 15 kHz carrier frequency.
  • Page 23: Appendices

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver Appendices Appendices Abbreviations and definitions Abbreviations Table 10 Abbreviation Meaning Total harmonic distortion Electromagnetic interference Power factor correction Power factor iMOTION™ Solution Designer Field oriented control PMSM Permanent magnet synchronous motor BLDC Brushless direct current motor V1.0...
  • Page 24: References

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver References References [1] Infineon Technologies AG: Datasheet (2020): iMOTION™ IMD111T/IMD112T - Smart driver for motor control. V1.0, www.infineon.com Infineon Technologies AG. User manual (2022): Getting Started with iMOTION™ Solution Designer. www.infineon.com [3] Infineon Technologies AG.
  • Page 25: Revision History

    EVAL-M7-D112T user guide iMOTION™ evaluation board for smart driver Revision history Revision history Document Date Description of changes version V1.0 2023-6-30 First version V1.0 2023-6-30...
  • Page 26: Disclaimer

    Due to technical requirements products may contain Published by dangerous substances. For information on the types Infineon Technologies AG in question please contact your nearest Infineon Technologies office. 81726 Munich, Germany Except as otherwise explicitly approved by Infineon Technologies in a written document signed by ©...

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