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AN2017-43 EVAL-M3-TS6-665PN User Manual
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M3-TS6-665PN including its main
features, key data, pin assignments and mechanical dimensions.
EVAL-M3-TS6-665PN is a complete evaluation board including PFC integration discrete IGBT and Gate driver for
motor drives application. In combination with control-boards equipped with the M3 30pin interface connector,
like
EVAL-M3-102T
drives.
The evaluation board
designing applications with discrete IGBTs and gate drivers.
Intended audience
This user manual is intended for all technical specialists working with the EVAL-M3-TS6-665PN board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 3
2
Introduction .................................................................................................................. 4
3
Main features ................................................................................................................ 5
3.1
EVAL-M3- TS6-665PN board specifications ............................................................................................ 7
3.2
Pin assignments ...................................................................................................................................... 9
4
Getting Started with EVAL-M3-TS6-665PN ....................................................................... 11
4.1
Setting up the system ........................................................................................................................... 11
4.2
iMOTION™ development tools and software ....................................................................................... 13
4.2.1
MCEWizard setup overview .............................................................................................................. 13
4.2.2
MCEDesigner setup overview .......................................................................................................... 15
5
Hardware description of EVAL-M3-TS6-665PN .................................................................. 17
5.1
Boost PFC section using IGBT and diode ............................................................................................. 17
5.1.1
AC Voltage sensing and MCEWizard configuration ......................................................................... 18
5.1.2
Hardware Modification for AC Voltage sensing to work with IRMCF188 ........................................ 19
5.1.3
PFC External Current feedback configuration and calculation...................................................... 19
5.1.4
PFC Overcurrent protection circuit and PFC Gatekill configuration .............................................. 20
5.2
Inverter section using six discrete IGBTs and three gate drivers ........................................................ 22
5.2.1
DC-Link Voltage Measurement ........................................................................................................ 23
5.2.2
Motor External Current feedback configuration and calculation .................................................. 24
5.2.3
Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 27
5.2.4
Overtemperature Hardware Protection Circuit .............................................................................. 28
5.2.5
Auxiliary power supply ..................................................................................................................... 29
5.2.6
PFC stage schematic ........................................................................................................................ 30
User Manual
www.infineon.com
and EVAL-M3-188. It features and demonstrates Infineon's discrete technology for motor
EVAL-M3-TS6-665PN
was developed to support customers during their first steps
Please read the Important Notice and Warnings at the end of this document
<Revision 1.0>
<2019-06-05>
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Summary of Contents for Infineon iMOTION EVAL-M3-TS6-665PN
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Page 1: Table Of Contents
EVAL-M3-TS6-665PN is a complete evaluation board including PFC integration discrete IGBT and Gate driver for motor drives application. In combination with control-boards equipped with the M3 30pin interface connector, like EVAL-M3-102T and EVAL-M3-188. It features and demonstrates Infineon’s discrete technology for motor drives. The evaluation board EVAL-M3-TS6-665PN was developed to support customers during their first steps designing applications with discrete IGBTs and gate drivers. - Page 2 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Safety precautions 5.2.7 Inverter stage schematic ......................... 31 5.2.8 Auxiliary stage schematic ........................ 32 PCB Layout ............................33 Bill of Materials of Eval-M3-TS6-665PN ................37 Reference ........................40 Revision History ..........................41 User Manual <Revision 1.0>...
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Page 3: Safety Precautions
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Safety precautions Safety precautions In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M3-TS6-665PN system is biased to a negative DC bus voltage potential. -
Page 4: Introduction
The EVAL-M3-TS6-665PN evaluation board is available through regular Infineon distribution partners as well as on Infineon's website. The features of this board are described in the design feature chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. -
Page 5: Main Features
EVAL-M3-TS6-665PN is an evaluation board for motor drives applications. It is integrating a single phase PFC and 3 phase inverter. It can be combined with one of the available MADK control board to demonstrate Infineon’s motion control IC and discrete technology for motor drive. Main features of... - Page 6 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Main features The evaluation board characteristics are: • Input voltage 160~265 VAC • Maximum 270 W (with heatsink) motor power output • Power Factor Correction • On board EMI filter • Current sensing with single shunt •...
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Page 7: Eval-M3- Ts6-665Pn Board Specifications
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Main features EVAL-M3- TS6-665PN board specifications Table 2 depicts the important specifications of the evaluation board EVAL-M3-TS6-665PN. Table 2 EVAL-M3-TS6-665PN board specifications Parameters Values Conditions / comments Input Voltage 165 - 265 V lower AC input, less motor power output Input current 1.2A... - Page 8 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Main features Figure 2 points out the functional groups on the top side of the EVAL-M3-TS6-665PN evaluation board. 1. J1 - AC Input connector 2. NTC and Fuse 3. EMI filter 4. PFC inductor 5.
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Page 9: Pin Assignments
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Main features Pin assignments General information about the connectors of the EVAL-M3-TS6-665PN evaluation board is reported. Table 3 includes the details of the AC input connector J1. Table 3 J1- AC Line connector S. - Page 10 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Main features Table 5 provides the pin assignments of the 30 pins iMOTION™ MADK-M3 interface connector J3. This connector is the interface to the controller board. Table 5 JP1 - iMOTION™ MADK-M3 30 pin interface connector for controller board Name Pin Name Connectors PWMUH...
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Page 11: Getting Started With Eval-M3-Ts6-665Pn
3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software web page. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T). 4. Connect motor phase outputs to the motor. 5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to Designer file (.txt)”... - Page 12 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-TS6-665PN 8. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking “File” > “Import DriveParameters”. Select “Update All” radio button. 9. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTION™ IC by clicking “Tools >...
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Page 13: Imotion™ Development Tools And Software
“Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. - Page 14 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-TS6-665PN Table 6 MCEWizard setup overview table Page Parameter Value Comment Welcome Power Board selecting MADK power board name If no, select similar Page power board to modify Options Page Motor 1 Shunt Configuration 100mΩ...
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Page 15: Mcedesigner Setup Overview
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-TS6-665PN Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used by the MCEDesigner in the next steps. 4.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. - Page 16 “Start” button to program the parameter file into the IMC102T-F064 IC. Figure 8 Program Firmware and Parameter in “Program IMC Controller” pop-up window All latest firmware file for different type of iMOTION control ICs are available for download via Infineon iMOTION website (http://www.infineon.com/imotion-software). User Manual <Revision 1.0>...
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Page 17: Hardware Description Of Eval-M3-Ts6-665Pn
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Hardware description of EVAL-M3-TS6-665PN In order to meet individual customer requirements and make the EVAL-M3-TS6-665PN evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter. -
Page 18: Ac Voltage Sensing And Mcewizard Configuration
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.1.1 AC Voltage sensing and MCEWizard configuration AC voltage sensing is in the front of rectifier bridge U1 by default as shown in Figure 10. To dive the boost PFC circuitry for EVAL-M3-TS6-665PN, the default matching MADK control board is EVAL-M3-102T.Figure 10 shows the VAC sensing schematic of EVAL-M3-102T evaluation board. -
Page 19: Hardware Modification For Ac Voltage Sensing To Work With Irmcf188
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 12 AC Voltage sensing configuration in MCEWizard 5.1.2 Hardware Modification for AC Voltage sensing to work with IRMCF188 As mentioned in the previous setion, AC voltage sensing is in the front of rectifier bridge BG1 by default for this power board EVAL-M3-TS6-665PN as shown in Figure 9. -
Page 20: Pfc Overcurrent Protection Circuit And Pfc Gatekill Configuration
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 14 The PFC Current feedback circuit for EVAL-M3-102T evaluation board ���� ���� ���� Based on the principle of Kirchhoff's voltage law, ���� ≈ ���� ≈ ���� + ���� ∗... - Page 21 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN The PFCGK active setting current is 15.5A for EVAL-M3-TS6-665PN evaluation board. And the calculation ���� ���� + ���� ∗ ���� ���� ���� formula is as follows, � − �...
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Page 22: Inverter Section Using Six Discrete Igbts And Three Gate Drivers
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Inverter section using six discrete IGBTs and three gate drivers The inverter section is also implemented using six discrete IGBTs and three gate drivers as sketched in Figure IN4148 1N4148 IN4148... -
Page 23: Dc-Link Voltage Measurement
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN PWMUH PWMVH PWMWH R53 10k PWMUL PWMVL PWMWL OVP1 100k ITRIP ITRIP ITRIP 106 25V 2.75k 3.3V 106 25V 106 25V C23 103 C24 103 IRS2890DS IRS2890DS IRS2890DS 3.3V Gatekill OCP:5A... -
Page 24: Motor External Current Feedback Configuration And Calculation
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 20 DC bus sensing configuration in MCEWizard 5.2.2 Motor External Current feedback configuration and calculation The current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier for EVAL-M3-102T as shown in Figure 21. - Page 25 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN +3.3V Current shunt resistor iMOTION on power board 10Kohm 1/10W 1% Controller 2Kohm 1/10W 1% 100ohm 1/10W 1% 220pF Figure 22 The part of Current feedback on the EVAL-M3-102T evaluation board Based on the principle of Kirchhoff's voltage law, ����...
- Page 26 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 23 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-TS6-665PN User Manual <Revision 1.0> <2019-06-05>...
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Page 27: Inverter Overcurrent Protection And Motor Gatekill Configuration
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.2.3 Inverter Overcurrent protection and Motor Gatekill configuration Figure 24 displays the inverter overcurrent protection circuitry implemented using IRS2890DS. The current sensing signal is connected to ITRIP via the resistor R57, and ITRIP is filtered through capacitor C18. OCP1 PWMUH BAT60A... -
Page 28: Overtemperature Hardware Protection Circuit
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 25 Gatekill configuration in MCEWizard for EVAL-M3-102T 5.2.4 Overtemperature Hardware Protection Circuit A temperature protection circuit is implemented for IGBT Q4, as shown in Figure 26, connecting NTC to ITRIP pin through a resistor divider. -
Page 29: Auxiliary Power Supply
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.2.5 Auxiliary power supply Figure 27 depicts the schematic of the auxiliary power supply for the Eval-M3-TS6-665PN board. The circuit includes a LNK306 that is used to generate 15 V directly from the DC bus. V is connected to the gate drivers. -
Page 30: Pfc Stage Schematic
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.2.6 PFC stage schematic The PFC setion schematic for EVAL-M3-TS6-665PN is provided in Figure 28. Figure 28 PFC Section Schematic on the Eval-M3-TS6-665PN evaluation board User Manual <Revision 1.0> <2019-06-05>... -
Page 31: Inverter Stage Schematic
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.2.7 Inverter stage schematic The Inverter setion schematic for EVAL-M3-TS6-665PN is provided in Figure 29. Figure 29 Inverter Section Schematics for the Eval-M3-TS6-665PN evaluation board User Manual <Revision 1.0> <2019-06-05>... -
Page 32: Auxiliary Stage Schematic
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN 5.2.8 Auxiliary stage schematic The Auxiliary Power Supply setion schematic for EVAL-M3-TS6-665PN is provided in Figure 30. Note: R59 = 15.8K VCC=15V R59 = 11.6K VCC=12V R59 = 10.88K VCC=11.1V 15.8k US1J 22u 25V... -
Page 33: Pcb Layout
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN PCB Layout The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers with 35µm copper by default and its size is 100 mm × 110 mm. The PCB board thickness is 1.6mm. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. - Page 34 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 32 depicts the bottom assembly print of the evaluation board. Figure 32 Bottom assembly print of the Eval-M3-TS6-665PN evaluation board User Manual <Revision 1.0> <2019-06-05>...
- Page 35 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN The top layer routing of the PCB is provided in Figure 30. Figure 33 Top layer routing of the Eval-M3-TS6-665PN User Manual <Revision 1.0> <2019-06-05>...
- Page 36 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-TS6-665PN Figure 34 illustrates the bottom layer routing of the PCB. Figure 34 Bottom layer routing of the Eval-M3-TS6-665PN User Manual <Revision 1.0> <2019-06-05>...
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Page 37: Bill Of Materials Of Eval-M3-Ts6-665Pn
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Bill of Materials of Eval-M3-TS6-665PN Bill of Materials of Eval-M3-TS6-665PN Table 7 provides the complete bill of materials of the evaluation board. Table 7 Bill of materials No. Qty Part description Designator Part number Manufacturer DIODES INCORPORAT ED... - Page 38 EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Bill of Materials of Eval-M3-TS6-665PN No. Qty Part description Designator Part number Manufacturer HEADER 20POS SCKT R/A DL 613020243121 & 2.54 MM & HEADER 10POS Wurth Electronics Inc. 613010243121 SCKT R/A DL 2.54 MM NPH107060 Inductor 5mH/2A Pocomagnetic...
- Page 39 IC OFFLINE SWIT OCP 8SOIC LNK306DN Power Integrations IC DUAL DIFF COMPARATOR 8- LM393MF/NOPB Texas Instruments SOIC IC REG LINEAR 3.3V 1A SOT223- IFX1117MEV33HTMA Infineon Technologies IC DRIVER HALF-BRIDGE UA, UB, UC IRS2890DSTRPBF Infineon Technologies 14SOIC DIODE GEN PURP 600V 29.2A IDB15E60ATMA1 Infineon Technologies...
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Page 40: Reference
Infineon-IRS2890DS-DS-v01_00-EN Infineon-IRS44273L DS-v01_00-EN [9] AN2018-17 IRS2890DS Technical Description-AN-v1.0-en. Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/. All the iMOTION MADK evaluation board’s User Manuals are available at www.infineon.com/MADK All the CIPOS™ IPM’s Datasheets and documents are available at www.infineon.com/IPM. -
Page 41: Revision History
EVAL-M3-TS6-665PN User Manual iMOTION™ Modular Application Design Kit Revision History Revision History Major changes since the last revision Version number Revision Date Revision description 2019-06-05 First release User Manual <Revision 1.0> <2019-06-05>... - Page 42 Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CoolGaN™, CoolMOS™, CoolSET™, CoolSiC™, CORECONTROL™, CROSSAVE™, DAVE™, DI-POL™, DrBlade™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPACK™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, Infineon™, ISOFACE™, IsoPACK™, i-Wafer™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OmniTune™, OPTIGA™, OptiMOS™, ORIGA™, POWERCODE™, PRIMARION™, PrimePACK™, PrimeSTACK™, PROFET™, PRO-SIL™, RASIC™, REAL3™, ReverSave™, SatRIC™, SIEGET™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, SPOC™, TEMPFET™,...