Infineon iMOTION EVAL-M1-05F310 User Manual
Infineon iMOTION EVAL-M1-05F310 User Manual

Infineon iMOTION EVAL-M1-05F310 User Manual

Modular application design kit

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AN2017-07 EVAl-M1-05F310 User Manual
EVAL-M1-05F310 User Manual
iMOTION™ Modular Application Design Kit

About this document

Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-05F310 including its main features,
key data, pin assignments and mechanical dimensions.
EVAL-M1-05F310 is a complete power evaluation board including three CIPOS™ Nano 100V half-bridge modules
for motor drive application. In combination with either EVAL-M1-101T or EVAL-M1-099M it features and
demonstrates Infineon's CIPOS™ technology for motor drive.
The evaluation board EVAL-M1-05F310 was developed to support customers during their first steps designing
Applications with IRSM005-301MH CIPOS™ Nano power modules.
Intended audience
This application note is intended for all technical specialists working with the EVAL-M1-05F310 board.

Table of Contents

About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 2
2
Introduction .................................................................................................................. 4
3
Main features ................................................................................................................ 5
3.1
Key data ................................................................................................................................................... 6
4
Pin assignments ........................................................................................................... 10
5
Getting Started with EVAL-M1-05F310 ............................................................................. 11
5.1
Setting up the system............................................................................................................................ 11
5.2
iMOTION™ development tools and software ....................................................................................... 13
5.2.1
MCEWizard setup overview .............................................................................................................. 13
5.2.2
MCEDesigner setup overview .......................................................................................................... 15
6
Schematics and Layout .................................................................................................. 17
6.1
DC-Link Voltage Measurement ............................................................................................................. 17
6.2
Inverter section using CIPOS™ Nano .................................................................................................... 18
6.3
Power supply ......................................................................................................................................... 20
6.4
Over current protection circuitry .......................................................................................................... 20
6.5
PCB Layout ............................................................................................................................................ 21
7
Bill of Materials of EVAL-M1-05F310 ................................................................................ 23
8
Reference .................................................................................................................... 25
Revision History ............................................................................................................................ 26
User Manual
www.infineon.com
Please read the Important Notice and Warnings at the end of this document
1
<Revision 1.1>
<2018-07-09>

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Summary of Contents for Infineon iMOTION EVAL-M1-05F310

  • Page 1: Table Of Contents

    EVAL-M1-05F310 is a complete power evaluation board including three CIPOS™ Nano 100V half-bridge modules for motor drive application. In combination with either EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon’s CIPOS™ technology for motor drive. The evaluation board EVAL-M1-05F310 was developed to support customers during their first steps designing Applications with IRSM005-301MH CIPOS™...
  • Page 2: Safety Precautions

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Safety precautions Safety precautions In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M1-05F310 system is biased to a negative DC bus voltage potential.
  • Page 3 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Safety precautions Attention: Remove and lock out power from the drive before you disconnect or reconnect wires or perform service. Wait three minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero.
  • Page 4: Introduction

    DC input and 3-phase output for power. It contains three emitter-shunts for current sensing and a voltage divider for DC-link voltage measurement. The EVAL-M1-05F310 evaluation board is available from Infineon. The features of this board are described in the design feature chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements.
  • Page 5: Main Features

    Main features Main features EVAL-M1-05F310 is a complete power evaluation board including a 3-phase IPM for motor drive application. The kit demonstrates Infineon’s IPM technology for motor drives. Main features of CIPOS™ Nano Intelligent Power Module IRSM005-301MH are: • MOSFET Drain-to-Source Voltage 100V •...
  • Page 6: Key Data

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Main features Key data Figure 2 provides the overview of the IRSM005-301MH internal electrical schematics. For further information regarding these CIPOS™ like static and dynamic electrical behavior, as well as thermal and mechanical characteristics please refer to the datasheet of the IRSM005-301MH.
  • Page 7 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Main features Table 3 depicts the recommended operating conditions of IRSM005-301MH. Table 3 Recommended operating conditions of CIPOS™ Nano IRSM005-301MH Symbol Description Unit High Side Floating Supply Voltage VS +10 VS +15 VS +20 High Side Floating Supply Offset Voltage Note1...
  • Page 8 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Main features Parameters Values Conditions / comments Material FR4, 1.6MM thickness Copper thickness = 1oz (35um) Dimension 118mmx85mm System environment Ambient temperature 0-70°C 95%RH Max (Non-Condensing) Note2: please refer to IRSM005-301 datasheet for data about maximum current and power, changing Fc, modulation, ∆Tca, use of a heat sink.
  • Page 9 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Main features Figure 3 and Figure 4 hint out the functional groups of the EVAL-M1-05F310 evaluation board. 1. DC Line connector (J4) 2.On board power supply for 15 V and 3.3 V generations 3.
  • Page 10: Pin Assignments

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Pin assignments Pin assignments General information about the connectors of the EVAL-M1-05F310 evaluation board is reported. Table 5 Include the details of the DC input connector J4-DC. Table 6 denotes the details of the motor side connector J1. Table 5 J4- DC input connector S.
  • Page 11: Getting Started With Eval-M1-05F310

    Figure 5 System connection example using EVAL-M1-101T and EVAL-M1-05F310 1. Get the latest ”IMC101T-T038 MCE Software Package” available on www.infineon.com/imotion-software web page. 2. Connect PC-USB connector on the on-board-debugger to the PC via USB cable. 3. Connect EVAL-M1-101T’s M1 20-pin interface connector (J2) to power board (For example EVAL-M1-05F310, see Figure 5).
  • Page 12 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05F310 6. Connect AC power to power input connector and power on system. 7. Start MCEDesigner tool and open MCEDesigner default configuration file (.irc) for IMC101T-T038 controller (IMC101T_Vxxx.irc) by clicking “File” > “Open”. IMC101T_Vxxx.irc file is included in ”IMC101T-T038 MCE Software Package”...
  • Page 13: Imotion™ Development Tools And Software

    “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu.
  • Page 14 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05F310 Table 8 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be available in each power board’s Application Note. Combination of this table and the corresponding table of the power board provides enough information to setup the MADK-based motor drive system in shortest time.
  • Page 15: Mcedesigner Setup Overview

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05F310 5.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click the shortcut to open MCEDesigner and then open “IMC101T_xx.irc” file as shown in Figure 8. Figure 8 MCEDesigner’s Main Display for EVAL-M1-101T To program Drive System Parameter file into IMC101T-T038, please click “Tools”...
  • Page 16 File”. Finally, click on the “Start” button to program the parameter file into the IMC101T-T038 IC. Figure 10 Program Firmware and Parameter in “Program IMC Controller” pop-up window All latest firmware file for different type of iMOTION control ICs are available for download via Infineon iMOTION website (http://www.infineon.com/imotion-software). User Manual <Revision 1.1>...
  • Page 17: Schematics And Layout

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Schematics and Layout To meet individual customer requirements and make the EVAL-M1-05F310 evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter.
  • Page 18: Inverter Section Using Cipos™ Nano

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Inverter section using CIPOS™ Nano The inverter section is implemented using the CIPOS™ Nano as sketched in Figure 12 and Figure 13 . Three half bridge modules as 3-phase inverter bridge section. Every half bridge module includes two power MOSFETs and one half bridge gate driver.
  • Page 19 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Figure 13 Schematic of the V-phase and W-phase inverter section using CIPOS™ Nano on EVAL-M1- 05F310 evaluation board User Manual <Revision 1.1> <2018-07-09>...
  • Page 20: Power Supply

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Power supply Figure 14 depicts the schematic of the power supply available on the EVAL-M1-05F310 board. The circuit includes a LNK304 that is used to generate 15 V (VCC) directly from the DC bus. VCC is connected to the gate drivers inside the CIPOS™...
  • Page 21: Pcb Layout

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout PCB Layout The layout of this board can be used for different voltage or power classes of power board. The PCB has two electrical layers with 35µm copper by default and its size is 118 × 85mm. The PCB board thickness is 1.6mm. Get in contact with our technical support team to get more detailed information and the latest Gerber-files.
  • Page 22 EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Schematics and Layout The top layer routing of the PCB is provided in the following Figure 18. Figure 18 Top layer routing of the EVAL-M1-05F310 evaluation board Figure 19 illustrates the bottom layer routing of the PCB. Figure 19 Bottom layer routing of the EVAL-M1-05F310 evaluation board User Manual <Revision 1.1>...
  • Page 23: Bill Of Materials Of Eval-M1-05F310

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-05F310 Bill of Materials of EVAL-M1-05F310 Table 9 provides the complete bill of materials for the EVAL-M1-05F310 board. Table 9 Bill of materials No. Qty. Part description Designator Part Number Manufacturer CAP CER 0.1μF 50V X7R 0603...
  • Page 24 2POS SIDE ENTY FIXED IND 2.2MH THROUGH RLB0914-222KL Bourns Inc HOLE LED RED CLEAR ROUND T/H LED1 151034RS03000 Lite-On Inc Infineon Q1, Q3, Q4 IRSM005-301MH IC GATE DRIVER 100V QFN Technologies MOSFET P-CH 20V 3.7A SOT-23 IRLML6402TRPBF-1 Infineon Technologies RES SMD 10 kΩ5% 1/8W 0805...
  • Page 25: Reference

    Reference Reference Datasheet of Infineon IPM IRSM005-301MH, is available for download on Infineon’s website Application Note of AN2016-24 for EVAL-M1-05-65D power board, is available for download on Infineon’s website EVAL-M1-101T User Manual is available for download on Infineon’s website EVAL-M1-183M User Manual is available for download on Infineon’s website Note: All listed reference materials are available for download on Infineon’s website...
  • Page 26: Revision History

    EVAL-M1-05F310 User Manual iMOTION™ Modular Application Design Kit Revision History Revision History Major changes since the last revision Version number Revision Date Revision description 2017-03-28 First release 2018-07-09 Update BOM. Add WE Part Number, and add Getting Started with EVAL-M1-05F310 User Manual <Revision 1.1>...
  • Page 27 Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CoolGaN™, CoolMOS™, CoolSET™, CoolSiC™, CORECONTROL™, CROSSAVE™, DAVE™, DI-POL™, DrBlade™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPACK™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, Infineon™, ISOFACE™, IsoPACK™, i-Wafer™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OmniTune™, OPTIGA™, OptiMOS™, ORIGA™, POWERCODE™, PRIMARION™, PrimePACK™, PrimeSTACK™, PROFET™, PRO-SIL™, RASIC™, REAL3™, ReverSave™, SatRIC™, SIEGET™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, SPOC™, TEMPFET™,...
  • Page 28 Power Management IC Development Tools Click to view products by manufacturer: Infineon Other Similar products are found below : EVB-EP5348UI MIC23451-AAAYFL EV MIC5281YMME EV 124352-HMC860LP3E DA9063-EVAL ADP122-3.3-EVALZ ADP130-0.8- EVALZ ADP130-1.8-EVALZ ADP1740-1.5-EVALZ ADP1870-0.3-EVALZ ADP1874-0.3-EVALZ ADP199CB-EVALZ ADP2102-1.25- EVALZ ADP2102-1.875EVALZ ADP2102-1.8-EVALZ ADP2102-2-EVALZ ADP2102-3-EVALZ ADP2102-4-EVALZ AS3606-DB BQ25010EVM BQ3055EVM ISLUSBI2CKIT1Z LM2734YEVAL LP38512TS-1.8EV EVAL-ADM1186-1MBZ EVAL-ADM1186-2MBZ...

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