Jolly Mec CULT 8 kW UP Instructions For Installation, Use And Maintenance Manual

Pellet operated air heating stove

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CULT 8 kW UP
INSTALLATION, USE AND
MAINTENANCE MANUAL
To be kept by the purchaser
CULT
Pellet operated air heating stove

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Summary of Contents for Jolly Mec CULT 8 kW UP

  • Page 1 CULT 8 kW UP INSTALLATION, USE AND MAINTENANCE MANUAL To be kept by the purchaser CULT Pellet operated air heating stove...
  • Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........6 01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ..............6 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 7 02.1 GENERAL CONSIDERATIONS ........................
  • Page 4: Chap.01 Premises

    CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards).
  • Page 5: Symbology

    This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER: materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •...
  • Page 6: Use And Storing Of The Installation And Maintenance Manual

    01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. The manufacturer is especially held harmless from any liability in the following cases: •...
  • Page 7: Chap.02 Accident Prevention / Safety Regulations

    CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed.
  • Page 8: Safety Regulations For Extraordinary Maintenance And Installation

    • In alarm status for failed start up, do not try to restart the appliance until the firebox has been thoroughly cleaned. • The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use.
  • Page 9: Equipment For Operators And Maintenance Personnel

    RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •...
  • Page 10: Chap.03 Handling And Transport

    CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The product is delivered on pallets, packaged in a cardboard box with a cellophane wrapping. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •...
  • Page 11: Chap.04 Ecological Regulations

    CHAP.04 ECOLOGICAL REGULATIONS 04.1 DISPOSAL OF THE MACHINE Directive 2012/19/UE (waste electrical and electronic equipment - WEEE): information for users. The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of separately from ordinary household wastes. The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan. Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact on the environment and human health and promotes recycling of the materials making up the product.
  • Page 12 END-OF-LIFE DISPOSAL OF THE EQUIPMENT COMPONENTS ( REGULATION (EU) 2015/1185 - Annex II - par. 3 - a) - 3) ) INSTRUCTIONS FOR CORRECT PRODUCT DISPOSAL The owner is fully and exclusively liable for stove demolition and disposal according to laws in force in his/her country regarding safety, respect and protection of the environment. At the end of its useful life, the product must not be disposed of together with urban waste. It can be delivered to the appropriate differentiated collection centres set up by the municipal administrations, or to retailers that provide this service.
  • Page 13: Chap.05 Description

    The CULT 8 kW UP stoves for air and pellets are heating systems approved to EN 14785:2006 European Standard requirements issued by an independent body accredited by the European Commission for machine commissioning and certification.
  • Page 14: Product Identification

    05.2 PRODUCT IDENTIFICATION It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer. Identification numbers are printed on the adhesive plate located on the back of the device as illustrated on the right. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate CULT 6 kW UP...
  • Page 15: Chap.06 Technical Data

    CHAP.06 TECHNICAL DATA 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute. Description CULT 8 kW UP Nominal burning output Nominal heat output Reduced heat output Nominal output consumption Kg/h...
  • Page 16: Recommended Fuels

    Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the specialised Technical Service Center, which can not be endorsed by the Manufacturer.
  • Page 17: Components

    06.3 COMPONENTS The device is supplied with the following components: • Installation, use and maintenance manual. • Use and maintenance accessories (see CHAP.08.6 - ORDINARY MAINTENANCE). • Power cord to connect the stove to the mains. • Cladding. • Remote control. Part List: Hot air outlet Handle for opening the door...
  • Page 18: Dimensions

    06.4 DIMENSIONS All measurements are in mm. CULT 8 kW UP Ø 541 1150 Ø 541...
  • Page 19: Chap.07 Positioning And Connections For The Installer

    CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER 07.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT The device must only be installed indoors and on surfaces Front view that can support the load. If the existing construction does not meet this requirement, it will be necessary to take appropriate measures (e.g.
  • Page 20: Flue Or Fume Exhaust System

    07.2 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products EN1856-2 Chimneys.
  • Page 21: Installation Room Ventilation

    Jolly Mec authorizes a direct air intake fitting above 5 m on products and recommends an installation only under technical project. In order to ensure a proper installation and good operation of the product, Jolly Mec offers an external air intake fitting as an option: diameter 80 mm for a maximum developed length of 1 m.
  • Page 22: Assembly Sequence

    07.4 ASSEMBLY SEQUENCE Unpack the stove by removing the cardboard. Take the stove off the pallet and handle it carefully until it gets off the pallet. Place the stove in the location where you want to install it. When choosing the place to install it, remember that installation must guarantee easy access to clean the stove, the fume pipes and the flue, and that the safety distances must be complied with as provided for in CHAP.06.1 –...
  • Page 23 Connecting the power socket Before connecting the plug on the cord supplied with the stove to the domestic electrical system, plug it into the socket fitted on the back of the stove (Fig.1-2) and make sure the switch is on the “O” position. After inserting the plug into the power socket, press the switch O –...
  • Page 24: Control Unit Electrical Wiring Diagram

    07.6 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). Number Description Number Description Radio control Ambient probe Electronic card Smoke probe Bipolar switch Pressure sensor for the air setting inlet Electric power cord with schuko socket Emergency control console / radio antenna for radio remote control...
  • Page 25: Chap.08 Use And Maintenance For The User

    CHAP.08 USE AND MAINTENANCE FOR THE USER 08.1 APPLIANCE OPERATIONS The STOVE uses pellets as fuel, whose combustion is electronically controlled. Pellets are taken from the storage hopper by the auger controlled by the gear motor and conveyed directly to the burn pot. They are ignited by the hot air produced by the electric heating element (E) and aspirated into the burn pot by the centrifugal fan which is the same that sucks up the fumes produced by combustion, expelling them to the rear part of the stove.
  • Page 26: Appliance Start And Use

    08.3 APPLIANCE START AND USE After professionally installing the room ventilation system, the fume exhaust system and electrical system according to the relevant regulations, the specialised Technical Service Center can provide the optional Commissioning service. After the installation of the appliance for the first starting, in order to use the device, fill the tank with high quality pellets as recommended and perform the pellet pre-loading from LOAD PELLET menu (see manual SM116), set the desired temperature values and the output set value (we recommend to select level 3) and to start the device with the power key (see manual SM116).
  • Page 27: Safety Thermostat With Manual Reset

    08.4 SAFETY THERMOSTAT WITH MANUAL RESET A safety thermostat is installed on the device to protect against any overheating of fuel contained in the pellet hopper and cause the device to switch off if the temperature sensor reaches limit values which correspond to the thermostat trigger setting. To restore normal appliance operations following forced shutdown by a thermostat, proceed as follows: 1.
  • Page 28: Tips For The User

    • Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A. • If the glass becomes very dirty (with visible blackening) while operating on pellets, possible causes could be: - low draught by the flue (clean the flue or check its characteristics).
  • Page 29: Ordinary Maintenance (By The Costumer)

    08.6 ORDINARY MAINTENANCE (by the costumer) WARNING Before starting any type of cleaning, switch off the main switch and make sure that the appliance is cold. Never restart the stove before completing these operations and correctly reassembling all components. • ORDINARY CLEANING THE INSTRUCTIONS BELOW REGARDING THE TIMING AND METHODS USED FOR THE VARIOUS PARTS TO BE CLEANED MUST BE CAREFULLY FOLLOWED.
  • Page 30 Remove the firebox to clean it Fig. 5 Fig. 6 Leave the combustion chamber door open, remove the grid and take the firebox away, by lifting it in vertical position (Fig. 5-6-7). It is compulsory to clean the firebox thoroughly, making sure no holes are clogged. Eliminate the wastes on the firebox by overturning them and use a pointed object to remove any scales, by hitting the firebox internal walls and shaking it eventually.
  • Page 31 Fume inspection cleaning Fig. 13 Fig. 14 Remove the inspection cover under the ash pan and clean carefully this space. Use the ash vacuum spout to suction all the residual ash left at the bottom of the exchanger entering the inspection hatch with the ash vacuum handle (make sure residual ashes are cold) (Fig. 13-14-15).
  • Page 32 Fig. 21 Glass cleaning Fig. 20 Clean the glass daily with a damp sponge or paper hand towels (Fig. 20-21). If the glass becomes dirty with black smoke, the brazier is probably dirty or the combustion air must be increased. Be careful not to use overly aggressive products to avoid ruining the paint.
  • Page 33: Scheduled Preventive Maintenance (To Be Done By A Specialised Technical Service Center)

    08.7 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center) We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the specialised Technical Service Center through your retailer.
  • Page 34 Time between one cleaning and the next is strictly tied to fuel quality and also the device’s operating time. The most suitable cleaning frequency can only be established a few days after use according to the actual amount of deposited residue and may vary from the intervals imposed by Jolly Mec.
  • Page 35: Chap.09 Fault Diagnosis And Troubleshooting

    CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING 09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a specialised Technical Service Center or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts.
  • Page 36: Chap.10 Annexes

    Information requirements for solid fuel local space heaters ACCORDING TO COMMISSION REGULATION (EU) 2015/1185 Manufacturer JOLLY-MEC CAMINETTI SPA Trademark JOLLY MEC Model identifier(s) CULT 8 kW UP Indirect heating functionality Direct heat output Indirect heat output Reference standard EN14785 Notified Body TÜV Rheinland Energy GmBH - NB 2456 - Am Grauen...
  • Page 37 Type of heat output/room temperature Auxiliary electricity consumption control (select one) Item Symbol Value Unit Item Value 0,054 Single stage heat output, no room At nominal heat output temperature control 0,025 Two or more manual stages, no At minimum heat room temperature control output 0,002...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...

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