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Summary of Contents for Jolly Mec SYNTHESIS MODULAR 80
- Page 1 SYNTHESIS MODULAR 80 SYNTHESIS MODULAR 68 SYNTHESIS 60 INSTALLATION, USE AND MAINTENANCE MANUAL To be kept by the purchaser SYNTHESIS MODULAR 80 SYNTHESIS MODULAR 68 SYNTHESIS 60 Pellet operated air heating fireplace...
- Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
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Page 3: Table Of Contents
TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........6 01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ..............6 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 7 02.1 GENERAL CONSIDERATIONS ........................ -
Page 4: Chap.01 Premises
CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards). -
Page 5: Symbology
This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER: materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •... -
Page 6: Use And Storing Of The Installation And Maintenance Manual
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. The manufacturer is especially held harmless from any liability in the following cases: •... -
Page 7: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. -
Page 8: Safety Regulations For Extraordinary Maintenance And Installation
• In alarm status for failed start up, do not try to restart the appliance until the firebox has been thoroughly cleaned. • The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use. -
Page 9: Equipment For Operators And Maintenance Personnel
RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •... -
Page 10: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The product is delivered on pallets, packaged in a cardboard box with a cellophane wrapping. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •... -
Page 11: Chap.04 Ecological Regulations
CHAP.04 ECOLOGICAL REGULATIONS 04.1 DISPOSAL OF THE MACHINE Directive 2012/19/UE (waste electrical and electronic equipment - WEEE): information for users. The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of separately from ordinary household wastes. The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan. Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact on the environment and human health and promotes recycling of the materials making up the product. - Page 12 END-OF-LIFE DISPOSAL OF THE EQUIPMENT COMPONENTS ( REGULATION (EU) 2015/1185 - Annex II - par. 3 - a) - 3) ) INSTRUCTIONS FOR CORRECT PRODUCT DISPOSAL The owner is fully and exclusively liable for stove demolition and disposal according to laws in force in his/her country regarding safety, respect and protection of the environment. At the end of its useful life, the product must not be disposed of together with urban waste. It can be delivered to the appropriate differentiated collection centres set up by the municipal administrations, or to retailers that provide this service.
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Page 13: Chap.05 Description
The SYNTHESIS MODULAR 80, SYNTHESIS MODULAR 68, SYNTHESIS 60 pellet fireplace inserts are heating machines approved according to European standard EN14785: 2006, by a third party accredited by the European Commission, as a machine testing and certification institute. -
Page 14: Product Identification
05.2 PRODUCT IDENTIFICATION It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer. Identification numbers are printed on the adhesive plate located on the back of the device as illustrated on the right. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate CULT 6 kW UP... -
Page 15: Chap.06 Technical Data
CHAP.06 TECHNICAL DATA 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute. Description SYNTHESIS SYNTHESIS SYNTHESIS 60 MODULAR 80 MODULAR 68 Nominal burning output 12,97 9,84 7,71 Nominal heat output 9,02 6,80 11.51... -
Page 16: Recommended Fuels
Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the specialised Technical Service Center, which can not be endorsed by the Manufacturer. -
Page 17: Components
06.3 COMPONENTS The device is supplied with the following components: • Installation, use and maintenance manual. • Power cord to connect the stove to the mains. • Remote control. • Door opening/closing handle (cool touch). • Release key to extract the insert. •... -
Page 18: Dimensions
06.4 DIMENSIONS All measurements are in mm. SYNTHESIS SYNTHESIS SYNTHESIS MODULAR 80 MODULAR 68 SYNTHESIS MODULAR 68 - 80 SYNTHESIS 60... -
Page 19: Chap.07 Positioning And Connections For The Installer
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER 07.1 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products EN1856-2 Chimneys. -
Page 20: Installation Room Ventilation
Jolly Mec authorizes a direct air intake fitting above 5 m on products and recommends an installation only under technical project. In order to ensure a proper installation and good operation of the product, Jolly Mec offers an external air intake fitting as an option: diameter 80 mm for a maximum developed length of 1 m. -
Page 21: Assembly Sequence
07.3 ASSEMBLY SEQUENCE The insert is supplied with a support base with sliding guides so that it may be installed on an existing fireplace or on a pre-existing base/surface by constructing a suitable casing. The support base with sliding guides must be affixed to the base of the existing fireplace or to the existing base/ surface and allows the insert to be easily extracted (for the support base fixing method, see CH. - Page 22 a) INSTALLATION ON AN EXISTING FIREPLACE OR EXISTING BASE/SURFACE 1. Extracting comburent air from inside the room in which it is installed. The extraction of comburent air from within the room of installation occurs through the creation of a Ø200 mm (D) opening connecting to the external environment that can extend to the external casing in the room of installation (option 1) or inside the casing in correspondence with opening C on the base of the existing chimney (option 2).
- Page 23 b) INSTALLATION IN A NEW FIREPLACE 1. Collecting comburent air from inside the room of installation. The extraction of comburent air from inside the room of installation takes place through the creation of an opening connecting with the external environment of Ø200 mm (D), which can be set up outside the casing in the room of installation (option 1) or inside the casing (option 2).
- Page 24 07.3.2 ASSEMBLY SEQUENCE FOR A PRE-EXISTING FIREPLACE OR ON AN EXISTING BASE/SURFACE Phase 1: Position the flue, being sure to use suitable steel tubes (see CH. 07.1) (Fig. 1). In case of installation of a coaxial system (only for the SYNTHESIS 60 model) for the combustion products see annex AD238 (in case of installation of the coaxial kit, it is advisable to push the screw (Z) inwards to optimise the inflow of combustion air - Fig. 6).
- Page 25 07.3.3 ASSEMBLY SEQUENCE FOR A NEW FIREPLACE Phase 1: Position the flue, being sure to use suitable steel pipes Fig. 1 (see CH. 07.1). In case of installation of a coaxial system (only for the SYNTHESIS 60 model) for the combustion products see annex AD238 (in case of installation of the coaxial kit, it is advisable to push the screw (Z) inwards to optimise the inflow of combustion air - Fig. 4).
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Page 26: Electrical Connections
07.4 ELECTRICAL CONNECTIONS Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the stove, which powers up the control unit and all the appliance’s electrical components The device is equipped with a power socket with fuses and a bipolar switch. In the event that the control unit does not switch on, even after turning the switch to I “ONE”, check that the fuses are intact. -
Page 27: Control Unit Electrical Wiring Diagram
07.5 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). Number Description Number Description Radio control Ambient probe Electronic card Smoke probe Bipolar switch Emergency control console / radio antenna for radio remote control Electric power cord with schuko socket Electrical capacitor for fume extractor fan... - Page 28 WARNING IMPORTANT: Use a neutral cure silicone seal For the assembly of the ductwork, only for the Synthesis Modular 80 and Synthesis Modular 68 models, see AD205 (mod. 80) - AD218 (mod. 68). For installation of the ducting, it is possible to adjust the air exiting from the front of the fireplace by directing it to the ducting via acting upon the air adjustment lever (a), using the handle to open the door (cool touch) as shown in Fig. 1-2.
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Page 29: Chap.08 Use And Maintenance For The User
CHAP.08 USE AND MAINTENANCE FOR THE USER 08.1 APPLIANCE OPERATIONS The STOVE uses pellets as fuel, whose combustion is electronically controlled. Pellets are taken from the storage hopper by the auger controlled by the gear motor and conveyed directly to the burn pot. They are ignited by the hot air produced by the electric heating element (E) and aspirated into the burn pot by the centrifugal fan which is the same that sucks up the fumes produced by combustion, expelling them to the rear part of the stove. -
Page 30: Appliance Start And Use
08.3 APPLIANCE START AND USE After professionally installing the room ventilation system, the fume exhaust system and electrical system according to the relevant regulations, the specialised Technical Service Center can provide the optional Commissioning service. After the installation of the appliance for the first starting, in order to use the device, fill the tank with high quality pellets as recommended and perform the pellet pre-loading from LOAD PELLET menu (see manual SM116), set the desired temperature values and the output set value (we recommend to select level 3) and to start the device with the power key (see manual SM116). -
Page 31: Safety Thermostat With Manual Reset
08.4 SAFETY THERMOSTAT WITH MANUAL RESET A safety thermostat is installed on the device to protect against any overheating of fuel contained in the pellet hopper and cause the device to switch off if the temperature sensor reaches limit values which correspond to the thermostat trigger setting. To restore normal appliance operations following forced shutdown by a thermostat, proceed as follows: 1. -
Page 32: Inset Fireplace Extraction
b) If there is interference with the remote control, it can be connected to the emergency console using the cable supplied. Operation via the remote-control cable is only possible after removing the batteries from the specific rear compartment (see SM116). For connection: - Remove the insert (see para. -
Page 33: Tips For The User
• Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A. • When the heating system is ducted, it is mandatory to leave at least one vent open to discharge the heat generated when the device is on. -
Page 34: Ordinary Maintenance (By The Costumer)
08.8 ORDINARY MAINTENANCE (by the costumer) WARNING Before starting any type of cleaning, switch off the main switch and make sure that the appliance is cold. Never restart the stove before completing these operations and correctly reassembling all components. • ORDINARY CLEANING THE INSTRUCTIONS BELOW REGARDING THE TIMING AND METHODS USED FOR THE VARIOUS PARTS TO BE CLEANED MUST BE CAREFULLY FOLLOWED. - Page 35 Ash pan removal and cleaning Fig. 5 Fig. 6 With the combustion chamber door open, extract the grate and remove the firebox by lifting it upwards to remove it (Fig. 5-6). After removing and emptying the drawer it is recommended to vacuum the drawer housing to remove any ash residue (make sure residual ashes are cold) (Fig. 7).
- Page 36 Fume inspection cleaning Fig. 14 Fig. 15 Remove the ash pan as indicated in point 3. With the ash extraction spout, completely empty the compartment at the base of the exchanger (ensuring that the ashes are cold) (Fig. 14-15). After cleaning, ensure that the pan and grate are repositioned correctly.
- Page 37 Glass cleaning Fig. 19 Fig. 20 Clean the glass daily with a damp sponge or paper hand towels (Fig. 19-20). If the glass becomes dirty with black smoke, the brazier is probably dirty or the combustion air must be increased. Be careful not to use overly aggressive products to avoid ruining the paint.
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Page 38: Scheduled Preventive Maintenance (To Be Done By A Specialised Technical Service Center)
08.9 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center) We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the specialised Technical Service Center through your retailer. - Page 39 Time between one cleaning and the next is strictly tied to fuel quality and also the device’s operating time. The most suitable cleaning frequency can only be established a few days after use according to the actual amount of deposited residue and may vary from the intervals imposed by Jolly Mec.
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Page 40: Chap.09 Fault Diagnosis And Troubleshooting
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING 09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a specialised Technical Service Center or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts. -
Page 41: Chap.10 Annexes
CHAP.10 ANNEXES 10.1 AFFIXING THE BASE WITH SLIDING GUIDES WITHOUT A STAND a) Fixing the support base with sliding guides to an existing support surface or the base of the existing fireplace. Fig. 1-2 Fig. 1 Secure the support base with sliding guides to the support surface using the appropriate dowels (quantity: n°5 plugs for Modular 80 and Modular 68, n°4 plugs for Synthesis 60), in the prepared holes (for Modular 80 and Modular 68 use holes A, B, C, D, E - for Synthesis 60 use holes A, B, D, E), the dimensions of which are to be determined by the installing technician according to the material of the existing... - Page 42 Fig. 5 Fig. 6 Fig. 7 Fig. 7 Subsequently, it is possible to fit the insert as indicated in CH. 08.6, paying attention to that outlined in CH. 07.3.2. NOTE Images shown for illustrative purposes. The functional assembly aspect is valid for all the proposed models.
- Page 43 b) Securing the support base with sliding guides to the grid support (optional) Fig. 1-2 Fig. 1 Affix the grid support to the support surface using the five dowels in accordance with the type of material. Fig. 2 Fig. 3-4-5 Fig. 3 After affixing the grid support, secure the support base with the sliding guides to the support with the supplied nuts (for Modular 80 and Modular 68 use nuts A, B, C, D, E - for Synthesis 60 use nuts A, B, D, E).
- Page 44 Fig. 6-7-8-9 Fig. 6 After having secured the support base with the sliding guides, extract the two sliding guides and rest the insert on it by aligning slots A, B, C and D respectively with pins a, b, c and d, affixing it with the supplied nuts.
- Page 45 Fig. 10 Fig. 10 Subsequently, it is possible to fit the insert as indicated in CH. 08.6, paying attention to that outlined in CH. 07.3.2. NOTE Images shown for illustrative purposes. The functional assembly aspect is valid for all the proposed models.
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Page 46: Mounting The Stand And Base With Sliding Guides
10.2 MOUNTING THE STAND AND BASE WITH SLIDING GUIDES Fig. 1-2 Fig. 1 Fix the stand to the floor using suitable dowels (5 dowels), the dimensions of which are to be determined by the installing technician according to the material of the flooring. Fig. 2 NOTE Adjust the height of the stand using... - Page 47 Fig. 7-8-9 Fig. 7 After removing the fireplace from the support base with the sliding guides, affix it to the stand using the screws and nuts supplied. Fig. 8 Fig. 9 WARNING Before proceeding with the insertion and/or extraction of the fireplace in the support base with sliding guides, check that the stand is well secured to the wall and to the floor and that the support base with sliding guides is properly secured to the stand itself, so as to prevent the device from falling forwards and the consequent possibility of crushing.
- Page 48 Fig. 10-11-12-13 Fig. 10 Extract the two sliding guides and place the insert on them by aligning slots A, B, C and D respectively with pins a, b, c and d, securing it with the supplied nuts. Fig. 11 Fig. 12 Fig. 13...
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Page 49: Main Assembly Quotas
Images shown for illustrative purposes. The functional assembly aspect is valid for all the proposed models. 10.3 MAIN ASSEMBLY QUOTAS SYNTHESIS MODULAR 80 a) SYNTHESIS MODULAR 80 + LOADING PIPE + STAND min 50 - max 305 min 50 - max 305 min 50 - max 305... - Page 50 SYNTHESIS MODULAR 80 + LOADING PIPE + ADDITIONAL CONTAINER + STAND min 50 - max 305 min 50 - max 305 min 50 - max 305 min 50 - max 305 1: Combustion air inlet 2: Exhaust gas outlet...
- Page 51 SYNTHESIS MODULAR 68 a) SYNTHESIS MODULAR 68 + LOADING PIPE + STAND min 50 - max 305 1: Combustion air inlet 2: Exhaust gas outlet 3: Canalization b) SYNTHESIS MODULAR 68 + LOADING PIPE + ADDITIONAL CONTAINER + STAND min 50 - max 305 1: Combustion air inlet 2: Exhaust gas outlet 3: Canalization...
- Page 52 c) SYNTHESIS MODULAR 68 + LOADING DRAWER + STAND 1: Combustion air inlet 2: Exhaust gas outlet 3: Canalization...
- Page 53 SYNTHESIS 60 536,5 536,5 536,5 536,5 SYNTHESIS 60 SYNTHESIS 60 SYNTHESIS 60 SYNTHESIS 60 20,8 398,5 117,2 20,8 398,5 117,2 536,5 20,8 398,5 117,2 20,8 398,5 117,2 536,5 536,5 536,5 SYNTHESIS 60 CON CAVALLETTO SYNTHESIS 60 CON CAVALLETTO SYNTHESIS 60 CON CAVALLETTO SYNTHESIS 60 CON CAVALLETTO...
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Page 54: Chap.11 Annexes
COMMISSION REGULATION (EU) 2015/1185 Information requirements for solid fuel local space heaters ACCORDING TO COMMISSION REGULATION (EU) 2015/1185 Manufacturer JOLLY-MEC CAMINETTI SPA Trademark JOLLY MEC Model identifier(s) Universaljolly EVO 80 QUICK CT Indirect heating functionality Direct heat output 12,0 Indirect heat output... - Page 55 Type of heat output/room temperature Auxiliary electricity consumption control (select one) Item Symbol Value Unit Item Value 0,000 Single stage heat output, no room At nominal heat output temperature control 0,000 Two or more manual stages, no At minimum heat room temperature control output 0,000...
- Page 56 Information requirements for solid fuel local space heaters ACCORDING TO COMMISSION REGULATION (EU) 2015/1185 Manufacturer JOLLY-MEC CAMINETTI SPA Trademark JOLLY MEC Model identifier(s) Universaljolly EVO 80 QUICK CT Indirect heating functionality Direct heat output 12,0 Indirect heat output Reference standard...
- Page 57 Type of heat output/room temperature Auxiliary electricity consumption control (select one) Item Symbol Value Unit Item Value 0,000 Single stage heat output, no room At nominal heat output temperature control 0,000 Two or more manual stages, no At minimum heat room temperature control output 0,000...
- Page 58 Information requirements for solid fuel local space heaters ACCORDING TO COMMISSION REGULATION (EU) 2015/1185 Manufacturer JOLLY-MEC CAMINETTI SPA Trademark JOLLY MEC Model identifier(s) Universaljolly EVO 80 QUICK CT Indirect heating functionality Direct heat output 12,0 Indirect heat output Reference standard...
- Page 59 Type of heat output/room temperature Auxiliary electricity consumption control (select one) Item Symbol Value Unit Item Value 0,000 Single stage heat output, no room At nominal heat output temperature control 0,000 Two or more manual stages, no At minimum heat room temperature control output 0,000...
- Page 60 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...
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