Jolly Mec REVERSE Installation, Use And Maintenance Manual

Jolly Mec REVERSE Installation, Use And Maintenance Manual

Wood and pellet operated air system product

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REVERSE
INSTALLATION, USE AND
MAINTENANCE MANUAL
To be kept by the purchaser
Reverse
Wood and pellet operated air system pro-
duct

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Summary of Contents for Jolly Mec REVERSE

  • Page 1 REVERSE INSTALLATION, USE AND MAINTENANCE MANUAL To be kept by the purchaser Reverse Wood and pellet operated air system pro- duct...
  • Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........6 01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ..............6 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 7 02.1 GENERAL CONSIDERATIONS ........................
  • Page 4: Chap.01 Premises

    CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards).
  • Page 5: Symbology

    This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •...
  • Page 6: Use And Storing Of The Installation And Maintenance Manual

    01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. The manufacturer is especially held harmless from any liability in the following cases: •...
  • Page 7: Chap.02 Accident Prevention / Safety Regulations

    CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed.
  • Page 8: Safety Regulations For Extraordinary Maintenance And Installation

    • In alarm status for failed start up, do not try to restart the stove until the firebox has been thoroughly cleaned • The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use.
  • Page 9: Equipment For Operators And Maintenance Personnel

    RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •...
  • Page 10: Chap.03 Handling And Transport

    CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed in a wooden cage with a cellophane hood. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •...
  • Page 11: Chap.04 Ecological Regulations

    CHAP.04 ECOLOGICAL REGULATIONS 04.1 DISPOSAL OF THE MACHINE Directive 2012/19/UE (waste electrical and electronic equipment - WEEE): information for users. The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of separately from ordinary household wastes. The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan. Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact on the environment and human health and promotes recycling of the materials making up the product.
  • Page 12: Cap.05 Description

    EN14785 and EN13240, by a third body accredited by the European Commission as machine testing and certification institution. REVERSE stove is a high-efficiency product for air heating that works with wood or pellet. A design that is always up to date, maintaining the tradition and irreplaceable cosiness of a warm home.
  • Page 13: Product Identification

    05.2 PRODUCT IDENTIFICATION It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer. Identification numbers are printed on the adhesive plate located on the back of the device as illustrated on the right. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate.
  • Page 14: Chap.06 Technical Data

    CHAP.06 TECHNICAL DATA 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785 and EN 13240 with test methods at the CERTIFICATION institute. Description REVERSE REVERSE** Combustible Pellet Wood Nominal burning output 11,3 Nominal heat output 10,1...
  • Page 15: Recommended Fuels

    Similarly, unburned residue left in the combustion chamber is inversely proportionate to pellet quality: the lower the pellet purity, the faster dirt accumulates in the machine. Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e.
  • Page 16 • WOOD QUALITY WARNING WOOD QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY The characteristics of fuel wood for stoves and fireplaces are defined by quality classes A1 and A2 set forth by UNI EN ISO 17225-5 standard. WOOD COMBUSTION Wood clean burning is a process that reflects the natural decomposition itself;...
  • Page 17: Components

    06.3 COMPONENTS The device is supplied with the following components: • Installation, use and maintenance manual. • Use and maintenance accessories (see CHAP.08.5 - ORDINARY MAINTENANCE). • Power cord to connect the stove to the mains. Liste des composants: • Cladding.
  • Page 18: Dimensions

    06.4 DIMENSIONS All measurements are in mm. Reverse 1050 1163 512,5...
  • Page 19: Cap.07 Positioning And Connections For The Installer

    CAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER 07.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT The device must only be installed indoors and on surfaces that can support the load. If the existing construction does not meet this requirement, it will be necessary to take appropriate measures (e.g.
  • Page 20: Flue Or Fume Exhaust System

    07.2 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: UNI EN 1856-1 Fireplaces - Requirements for metal fireplaces - Products for fireplace systems UNI EN 1856-2 Fireplaces - Requirements for metal fireplaces - Internal ducts and metal exhaust pipes UNI 10683...
  • Page 21: Installation Room Ventilation

    Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°...
  • Page 22: Séquence De Montage

    07.4 SÉQUENCE DE MONTAGE Unpack the stove by removing the cardboard. Take the stove off the pallet and handle it carefully until it gets off the pallet. In case of installation of the canalisation kit, install it before mounting the coating (see AD184). Mounting the coating.
  • Page 23 WARNING If installing the rear smoke exhaust, the use of a T connection for the inspection and cleaning of the chimney and of the connection between device and T connection is mandatory (see CHAP. 07.2).
  • Page 24: Example Of Hot Air Ducting

    07.5 EXAMPLE OF HOT AIR DUCTING NOTE To duct air into the other rooms, connect the pipe to the stove’s rear outlets in order to distribute the air inside all rooms. The air can be balanced with the grids with adjustable closures. The air pipes must be brought to the rooms to be heated.
  • Page 25: Electrical Connections

    07.6 ELECTRICAL CONNECTIONS Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the stove, which powers up the control unit and all the appliance’s electrical components The device is equipped with a power socket with fuses and a bipolar switch. In the event that the control unit does not switch on, even after turning the switch to I “ONE”, check that the fuses are intact.
  • Page 26: Control Unit Electrical Wiring Diagram

    07.7 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). 18 17 Number Description Number Description Radio control Fume temperature sensor (Wood) Emergency control console / radio antenna for Bulb type safety thermostat radio remote control Fume pressure switch...
  • Page 27: Cap.08 Uso E Manutenzione Per L'utente

    CAP.08 USO E MANUTENZIONE PER L’UTENTE 08.1 CONTROL UNIT The electronic control unit, connected by radio frequency to the radio remote control, manages all the device functions and the LCD display screen on the handheld console can be used to monitor all the stove operating phases. The electronic control unit features a timer function with customisable programmes and a user-friendly operating settings.The operation with pellet is controlled by the AMBIENT PROBE positioned on the remote control and also installed, as standard, on the device rear part;...
  • Page 28 3) Make sure the brazier and its flame-breaker are positioned properly (see chap. 08.5). 4) Select the desired temperature value and power (see manual SM131) 5) Use the power key to start the device Whilst operating, the device has a heating output according to one of the 5 levels of output set. The device remains in operating mode; i.e.
  • Page 29 b) FUNCTIONING WITH WOOD In order to use the device with wood, it is necessary to perform the following operations: 1) position the sliding panel in the stove right part (in front of the pellet combustion chamber) (F .1). To move the sliding panel when the machine is hot, use the supplied glove;...
  • Page 30 COMBURENT AIR ADJUSTMENT RECORD + position: comburent air intake open (F . 5); - position: comburent air intake closed (F . 6) All other positions are intermediate, that is to say partialisation position of the comburent air intake. WARNING When the fume temperature measured by the wood temperature probe is higher than 95°C, the remote control shows an image indicating that the stove is functioning with wood (see SM131).
  • Page 31: Safety Thermostat With Manual Reset

    08.3 SAFETY THERMOSTAT WITH MANUAL RESET A safety thermostat is installed on the device to protect against any overheating of fuel contained in the pellet hopper and cause the device to switch off if the temperature sensor reaches limit values which correspond to the thermostat trigger setting. To restore normal appliance operations following forced shutdown by a thermostat, proceed as follows: 1.
  • Page 32: Tips For The User

    • Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A. • If the glass becomes very dirty (with visible blackening) while operating on pellets, possible causes could be: - low draught by the flue (clean the flue or check its characteristics).
  • Page 33: Ordinary Maintenance (By The Costumer)

    08.5 ORDINARY MAINTENANCE (by the costumer) WARNING Before starting any type of cleaning, switch off the main switch and make sure that the appliance is cold. Never restart the stove before completing these operations and correctly reassembling all components. Tools supplied Anti-heat glove - PELLET COMBUSTION CHAMBER In order to perform the maintenance operations for the pellet combustion chamber, the sliding panel must be positioned in...
  • Page 34 Stove body cleaning Remove the firebox (as described in point 3. Remove the firebox to clean it) and remove the flame-breaker (as described in point Remove the flame-breaker). Use a brush to clean the internal walls of the combustion chamber in the FIRE FLECTOR allowing the soot to fall into the pan (F .
  • Page 35 Ash pan removal and cleaning . 10 With the combustion chamber door open, extract the drawer positioned inside the stove at the bottom (F . 9-10). After removing and emptying the drawer it is recommended to vacuum the drawer housing to remove any ash residue (make sure residual ashes are cold) (F .
  • Page 36 Pellet tank opening for cleaning and loading . 15 . 16 Apply light pressure to lift the pellet hopper cover, pulling upwards, to release the magnet closure (F . 15-16). Empty the pellet container every 500-1000 Kg of pellet burnt, and check that no sawdust has accumulated on the bottom. Clean the bottom of the container carefully.
  • Page 37 - WOOD COMBUSTION CHAMBER In order to perform the maintenance operations for the wood combustion chamber, the sliding panel must be positioned in front of the pellet combustion chamber. Stove door opening To open the stove combustion chamber door usethe handle supplied with the product to open the lock then pull to fully open .
  • Page 38 - Cleaning of the combustion chamber door and coating glass Glass cleaning (Suitable for both wood and pellet combustion chambers) Clean the glass daily with a damp sponge or paper hand towels . 1-2). e careful not to use overly aggressive products to avoid ruining the paint. Never spray detergents directly onto the parts to be cleaned (F .
  • Page 39: Scheduled Preventive Maintenance (To Be Done By A Specialised Technical Service Center)

    08.6 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center) We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the specialised Technical Service Center through your retailer.
  • Page 40 Time between one cleaning and the next is strictly tied to fuel quality and also the device’s operating time. The most suitable cleaning frequency can only be established a few days after use according to the actual amount of deposited residue and may vary from the intervals imposed by Jolly Mec.
  • Page 41: Chap.09 Fault Diagnosis And Troubleshooting

    CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING 09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a specialised Technical Service Center or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts.
  • Page 42 PROBLEM MAIN CHECKS TO BE PERFORMED • If the appliance is installed in a room in communication with a stairwell, with major depression that exists in Smoke escapes when the door is opened, the wood the local, close off the stairwell by installing a door. burn poorly, or the glass •...
  • Page 43 NOTE...
  • Page 44 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...

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