Cornelius The Profile PR150 BC Operator's Manual
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Cornelius The Profile PR150 BC Operator's Manual

Cornelius ice/drink dispenser operators manual
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MODEL: PR150 BC
™
The Profile
Ice/Drink Dispenser
Operator's Manual
Release Date: October 5, 2001
Publication Number: 620918702
Revision Date: August 3, 2010
Revision: F
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

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  • Page 1 MODEL: PR150 BC ™ The Profile Ice/Drink Dispenser Operator’s Manual Release Date: October 5, 2001 Publication Number: 620918702 Revision Date: August 3, 2010 Revision: F Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

  • Page 2: Contact Information

    Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions .
  • Page 4 Illustrated Parts List ............. . 19 PR150BC Assembly Parts List .

  • Page 5: Safety Instructions

    Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual AFETY...

  • Page 6: Safety Precautions

    Publication Number: 620918702 ARNING OUNTER - 2 - gas leaks in the entire CO © 2001-2010, IMI Cornelius Inc.

  • Page 7: Description

    60-PSI flowing pressure (3/4 inch supply with shutoff valve) Dispenses seven 21 oz. drinks per minute at or below 40° F Drink Draw Rate continuous. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual DESCRIPTION PR150 BC Ice Drink Dispenser (Eight-Flavor) 80-100 PSI supply (preferred) or air = 70 PSI minimum supply.

  • Page 8: Installation Instructions

    “trap” to form in the drain line. Be sure - 4 - Use Kit No. Consult Factory Consult factory 620517502 and 629087406 629087406 629087406 629087412 and 620517502 629087412 629087412 drain line runs flat with bottom of the © 2001-2010, IMI Cornelius Inc.
  • Page 9 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual...
  • Page 10 PR150 BC Ice Drink Dispenser Operator’s Manual Faucets viewed from front of unit. Figure 2. Flow Diagram Publication Number: 620918702 - 6 - © 2001-2010, IMI Cornelius Inc.

  • Page 11: Cleaning And Maintenance Instructions

    CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. WARNING: Disconnect power to the unit before cleaning or servicing following all lock out / tag out procedures established by the user.

  • Page 12: Monthly Cleaning: (In Addition To Daily And Weekly Procedures)

    5. Remove syrup diversion tube from the dispensing valve, then install cover on the dispensing valve. Publication Number: 620918702 pressure specified in manual provided with the carbonator. Regulator DO NOT EXCEED MAXIMUM CO ALVES ATER - 8 - PRESSURE SPECIFIED ON IGURE © 2001-2010, IMI Cornelius Inc.

  • Page 13: Adjusting Water-To-Syrup "Ratio" (Brix) Of Dispensed Product

    NOTE: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted clockwise too much. Stop adjusting clockwise when turning resistance increases. Turn the screw counterclockwise 1-1/2 turns after the stop are contacted. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual Figure 3. UF-1 Dispensing Valve “R...
  • Page 14 6. Repeat water-to-syrup ratio test and adjust syrup flow regulator as many times as necessary until proper ratio of dispensed drink is achieved. 7. Remove syrup diversion tube assembly from dispensing valve. 8. Install dispensing valve front cover. Publication Number: 620918702 - 10 - © 2001-2010, IMI Cornelius Inc.

  • Page 15: Start-Up And Operating Instructions

    D pattern. When replacing the auger, it will be necessary to rotate the auger after insertion in the tube to engage the motor shaft. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual Figure 4.

  • Page 16: Cleaning And Sanitizing Instructions

    6. Grasp the auger by the shaft end and lift out the auger tube. Take care not to damage either end of the auger. 7. Remove the auger tube by lifting upward. The tube separates into two halves for easy cleaning, when fully removed. Publication Number: 620918702 Figure 5. Drip Tray and Rear Cover Removal - 12 - © 2001-2010, IMI Cornelius Inc.

  • Page 17: Auger Housings

    11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve. ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual...

  • Page 18: Sanitize B-I-B Systems

    By turning the potentiometer knob, located on the CB1 control board, CCW (counterclockwise) it increases the speed of ice delivery. Turning the potentiometer knob CW (clockwise) decreases the speed of ice delivery. Publication Number: 620918702 Figure 6. Ice Auger Speed Control - 14 - © 2001-2010, IMI Cornelius Inc.
  • Page 19 PR150 BC Ice Drink Dispenser Operator’s Manual Figure 7. Wiring Diagram ©2001-2010, IMI Cornelius Inc. - 15 - Publication Number: 620918702...
  • Page 20 PR150 BC Ice Drink Dispenser Operator’s Manual Figure 8. Ladder Diagram Publication Number: 620918702 - 16 - © 2001-2010, IMI Cornelius Inc.

  • Page 21: Troubleshooting

    AGITATOR TURNS, AUGER DOES NOT TURN. AUGER TURNS, AGITATOR DOES NOT. BEVERAGES DONOT DISPENSE ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual Probable Cause Short circuit in electrical wiring. Inoperative 24 VAC transformer. C. Inoperative agitator motor.
  • Page 22 Check CO regulator. Check CO tank pressure. C. Refer to dispensing valve manufac- turer for BRIX adjustment instruc- tions. Replenish syrup supply. Refer to dispensing valve manufac- turer for BRIX adjustment instruc- tions. Replenish ice supply. © 2001-2010, IMI Cornelius Inc.

  • Page 23: Illustrated Parts List

    PR150 BC Ice Drink Dispenser Operator’s Manual ILLUSTRATED PARTS LIST Figure 9. ©2001-2010, IMI Cornelius Inc. - 19 - Publication Number: 620918702...
  • Page 24 PR150 BC Ice Drink Dispenser Operator’s Manual 69 20 18 19 97 26 32 8 14 45 Publication Number: 620918702 102 123 160 161 Figure 10. - 20 - 149 157 © 2001-2010, IMI Cornelius Inc.
  • Page 25 PR150 BC Ice Drink Dispenser Operator’s Manual Figure 11. ©2001-2010, IMI Cornelius Inc. - 21 - Publication Number: 620918702...
  • Page 26 Pop Rivet, 125 Dia. Spacer, Switch Machine Screw, Phil Truss Hd, No. 8-32 By 3/4 In. Long Nut, No. 8-32 Receptacle, 1/4 Turn Retainer, 1/4 Turn Stud, Wing Hd, 1/4 Turn - 22 - Name © 2001-2010, IMI Cornelius Inc.
  • Page 27 620028223 620028246 620028249 620028250 620028253 620028270 620028282 620906404 ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual Bolt, 1/4-20 Fitting, Push Connector, 3/8 By 3/8 NPTF Clip, Locking, 3/8 Label, Wiring Ladder Switch, Bin Control Label, Warning, Disconnect...
  • Page 28 Fitting, Nipple, 1/2 By 1/2 NPTF Agitator, Disk Label, Plumbing Ice Chute Cover, Ice Chute Seal, Hopper Conduit Gate, Auger Fitting, Elbow Auger Tube Ass’y, Auger, Front Tube Ass’y, Auger, Back Reservoir, Recirculating - 24 - Name © 2001-2010, IMI Cornelius Inc.
  • Page 29 70223 33082 620311701 620311702 70015 70147 70217 ©2001-2010, IMI Cornelius Inc. PR150 BC Ice Drink Dispenser Operator’s Manual Hinge, Drain Trough LH Hinge, Drain Trough RH Block, Connector, Water Lines Block, Connector, Syrup Lines Housing, Auger Drip Tray Ass’y Black, LH...
  • Page 30 Terminal Board, 230V only Filter Armaflex Armaflex Tape Filter RFI 230v only Varistor Ass’y 230v only 6” Leg Kit (Not Shown) Interlock Switch Bracket Kit (Not Shown) Key, Keyswitch Replacement (Not Shown) - 26 - Name © 2001-2010, IMI Cornelius Inc.
  • Page 32 IMI Cornelius Inc. www.cornelius.com...

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