Cornelius CB1522 Installation Manual
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Cornelius CB1522 Installation Manual

Intellicarb ice cooled dispenser
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INTELLICARB ICE COOLED DISPENSER
I
M
NSTALLATION
ANUAL
Release Date: January 29, 2003
Publication Number: 630460204INS
Revision Date: May 05, 2017
Revision: K
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius CB1522

  • Page 1 INTELLICARB ICE COOLED DISPENSER NSTALLATION ANUAL Release Date: January 29, 2003 Publication Number: 630460204INS Revision Date: May 05, 2017 Revision: K Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

  • Page 2: Contact Information

    Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...
  • Page 3 Drop-In Dimensions (CB1522) ........
  • Page 4 Cold Plate Plumbing & Wiring Diagram for CB2323 6 valve ......24 Cold Plate Plumbing & Wiring Diagram for CB1522 6 Valve ......25 IntelliCarb Back Room Plumbing and Settings .

  • Page 5: Safety Instructions

    Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2003-2017, Cornelius Inc. - 3 - Publication Number: 630460204INS...
  • Page 6 NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addi- tion equipment is used you must check with the equipment manufacturer to determine the addi- tional weight the counter will need to support to ensure a safe installation. Publication Number: 630460204INS - 4 - © 2003-2017, Cornelius Inc.

  • Page 7: System Overview

    Supports UF-1 fast flow (3.0 oz./sec.), UF-1 Ultra flow (4.5 oz./sec.), and UFB 2.0 - 4.0 valves • Improved ability to clean outlet line area • Lighted and non-lighted merchandiser options • Optional cabinet stand for free standing installations. Figure 1. Drop-In Unit © 2003-2017, Cornelius Inc. - 5 - Publication Number: 630460204INS...

  • Page 8: Specifications

    IntelliCarb Drop-In Ice Cooled Installation Guide PECIFICATIONS Drop-In Dimensions (CB1522) Counter Top Cutout 15 1/4 x 23 1/4 inches Height above counter 18 inches Width 15 inches Depth 23 inches Shipping weight (approx) 235 pounds Drop-In Dimensions (CB2323) Counter Top Cutout...

  • Page 9: Installation

    3.75 oz/sec Finished Product Flow Rate (.6 gpm) at unit Water Pressure 60 psi max. at pump Electrical: - see name plate Water Volume 125 gph Product Supply Beverage Tubing .375 min. © 2003-2017, Cornelius Inc. - 7 - Publication Number: 630460204INS...
  • Page 10 Pump &motor assy. 629087457 4" legs Clamps Oetiker Drain pan drain line 167090002 Cold plate drain line 167467072 Merchandiser assy. 166167010 Transformer 630000601 Ftg-3/4 Soc x 3/4 fpt Ftg-3/4 mptx1" barb Publication Number: 630460204INS - 8 - © 2003-2017, Cornelius Inc.

  • Page 11: Back Room Package

    NOTE: Recommended shut off valve be installed on outlet side of filter system. 2. Run water line from source to inlet connection on booster pump. 3. Connect water line from booster pump outlet to water filter system inlet. © 2003-2017, Cornelius Inc. - 9 - Publication Number: 630460204INS...
  • Page 12 IntelliCarb Drop-In Ice Cooled Installation Guide Figure 6. NOTE: Do not route beverage make up water through poly phosphate feeder. Publication Number: 630460204INS - 10 - © 2003-2017, Cornelius Inc.

  • Page 13: Syrup

    BIB rack. 2. Connect one CO line from the bundled tubing to the primary regulator manifold on CO source to supply each dispenser. © 2003-2017, Cornelius Inc. - 11 - Publication Number: 630460204INS...

  • Page 14: Bulk Co2 Tank.

    7. Reassemble drip tray, front panel, and cup rest. BRACKET PLUG FITTING TUBING WITH BARB FITTING SCREW OETIKER CLAMP MANIFOLD FRONT CONNECTION CARBONATED WATER OPTION REAR CONNECTION NON-CARB WATER OPTION Figure 10. Publication Number: 630460204INS - 12 - © 2003-2017, Cornelius Inc.

  • Page 15: Conversion Instructions For 1522 Valve #1 From Carb To Non/Carb

    8. Install the drain hose to the ice bin drain fitting and route the drain hose to a permanent drain. 9. Mount secondary CO regulator, carbonator pump with motor, and valve transformer in a convenient loca- tion, no more than 7 feet from the unit. © 2003-2017, Cornelius Inc. - 13 - Publication Number: 630460204INS...
  • Page 16 Figure 13. 15. Turn water supply on. Plug in water booster pump (on BIB rack). After the booster pump cycles off, check that water pressure regulator is set at 60 psi. Publication Number: 630460204INS - 14 - © 2003-2017, Cornelius Inc.
  • Page 17 18. Plug in Pump Motor and valve transformer.The carbonator tank should fill in 7 to 12 seconds.Open each valve until carbonated water comes out. Figure 14. 19. Connect syrup lines to bag-in-boxes. Bleed syrup from each valve. © 2003-2017, Cornelius Inc. - 15 - Publication Number: 630460204INS...

  • Page 18: Cleaning And Maintenance Instructions

    IntelliCarb Drop-In Ice Cooled Installation Guide CLEANING AND MAINTENANCE INSTRUCTIONS These instructions are used on all Cornelius ice drink dispensers. Some models may have additional cleaning requirements. Those models will have addition procedures listed later in the manual. WARNING: Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all power is off to the unit before performing any work.

  • Page 19: Sanitize Pre-Mix And Post–Mix Tank System

    6. Sanitizing fittings must be attached to each BIBdisconnect. If these fittings are not available, the fittings from empty BIBbags can be cut from the bags and used. These fittings open the disconnect so the sanitiz- ing solution can be drawn through the disconnect. © 2003-2017, Cornelius Inc. - 17 - Publication Number: 630460204INS...

  • Page 20: Cleaning The Ice Bin

    Pre-Mix units must have a pre-mix supply connected to each inlet for each valve supplied. Refer to plumbing dia- gram for details of the hook-up. NOTE: A plumbing diagram when supplied with the unit, can be found in the dispensing tower. Publication Number: 630460204INS - 18 - © 2003-2017, Cornelius Inc.

  • Page 21: Preparing For Operation

    4. Operate each valve until product is flowing. 5. Fill the bin with 32F ice. DO NOT use ice taken directly from the freezer. 6. Adjust the brix (water-to-syrup ratio) for post-mix valves. © 2003-2017, Cornelius Inc. - 19 - Publication Number: 630460204INS...
  • Page 22 Flowmatic 100 psi Pushbutton Cornelius 130 psi Flowmatic 100 psi Lever Type Cornelius 130 psi Flowmatic 100 psi Autofill Lever Cornelius 130 psi Flowmatic 100 psi Non-Electric Cornelius 130 psi Publication Number: 630460204INS - 20 - © 2003-2017, Cornelius Inc.

  • Page 23: Plumbing And Wiring Diagram 6 Valves (Lean Units)

    IntelliCarb Drop-In Ice Cooled Installation Guide Plumbing and Wiring diagram 6 valves (Lean Units) © 2003-2017, Cornelius Inc. - 21 - Publication Number: 630460204INS...

  • Page 24: Plumbing And Wiring Diagram 8 Valves (Lean Units)

    IntelliCarb Drop-In Ice Cooled Installation Guide Plumbing and Wiring diagram 8 valves (Lean Units) Publication Number: 630460204INS - 22 - © 2003-2017, Cornelius Inc.

  • Page 25: Cold Plate Plumbing & Wiring Diagram For Cb2323 & Cb3023 8 Valve

    IntelliCarb Drop-In Ice Cooled Installation Guide Cold Plate Plumbing & Wiring Diagram for CB2323 & CB3023 8 Valve Figure 16. © 2003-2017, Cornelius Inc. - 23 - Publication Number: 630460204INS...

  • Page 26: Cold Plate Plumbing & Wiring Diagram For Cb2323 6 Valve

    IntelliCarb Drop-In Ice Cooled Installation Guide Cold Plate Plumbing & Wiring Diagram for CB2323 6 valve Figure 17. Publication Number: 630460204INS - 24 - © 2003-2017, Cornelius Inc.

  • Page 27: Cold Plate Plumbing & Wiring Diagram For Cb1522 6 Valve

    IntelliCarb Drop-In Ice Cooled Installation Guide Cold Plate Plumbing & Wiring Diagram for CB1522 6 Valve Figure 18. © 2003-2017, Cornelius Inc. - 25 - Publication Number: 630460204INS...

  • Page 28: Intellicarb Back Room Plumbing And Settings

    IntelliCarb Drop-In Ice Cooled Installation Guide IntelliCarb Back Room Plumbing and Settings Figure 19. Publication Number: 630460204INS - 26 - © 2003-2017, Cornelius Inc.

  • Page 29: Removal And Installation Of Carbonator

    10. Disconnect the barb fitting on the Carbonator lines to the cold plate tubes. 11. Disconnect probe wire from pump and motor harness. 12. Cut the silicone seal with putty knife around Carbonator a minimum of 1.5” deep and remove. © 2003-2017, Cornelius Inc. - 27 - Publication Number: 630460204INS...

  • Page 30: Carbonator Installation

    12. Apply insulation tape as needed to cover tubes on Carbonator. 13. Remove and clean all foreign substance from bin and replace ice. 14. Replace Sanitary Plate, Sliding Lid, Drip Tray, Splash Panel and Cup Rest. Publication Number: 630460204INS - 28 - © 2003-2017, Cornelius Inc.
  • Page 31 IntelliCarb Drop-In Ice Cooled Installation Guide CB1522, CB2323, CB3023 M ANIFOLD ARTS REAKDOWN Figure 22. Item Part No. Name Qty. 620407728 Manifold Flex 5 POS 164126000 Screw SM 08 TA TRPH 16 SS 620519005 Plug Manifold 630201533 Brkt Manifold Block...
  • Page 32 Item Part No. Name Part No. Name 630201449 Frame Dec CB1522 318308000 Screw TR 10-32 PAPH 32 SS HRD Cup-Rest CB1522 Opti (Opti-Fill 630000601 Transfrmr 115/24 RMT 75VA 630200858 only) 630001125 Tank Carb Foam Asy 4X12 167787000 Cup-Rest 1522SST STND...
  • Page 33 Hose Ass’y, Carb to Cold Plate Thread Rolling Screw, Phil Pan Hd., Hose Ass’y, Carb to Cold Plate S- 318308000 630000952 No. 10-32 By 1-In. Long Tube 164510003 Bushing Snap H 250 ID X 312 © 2003-2017, Cornelius Inc. - 31 - Publication Number: 630460204INS...
  • Page 34 Hose Ass’y, Carb to Cold Plate Thread Rolling Screw, Phil Pan Hd., 318308000 630000951 Hose Ass’y, Carb to Cold Plate No. 10-32 By 1-In. Long 164510003 Bushing Snap H 250 ID X 312 Publication Number: 630460204INS - 32 - © 2003-2017, Cornelius Inc.
  • Page 35 Hose Asy Carb to C-Plt S-Tube Harn Wire Jumper (Opti-Fill only) 318308000 Screw TR 10-32 PAPH 32 SS HRD 630001006 Hose Insulation 164510003 Bushing Snap H 250 ID X 312 © 2003-2017, Cornelius Inc. - 33 - Publication Number: 630460204INS...

  • Page 36: Troubleshooting

    “wet” before using. (Refer to fol- lowing NOTE). NOTE: Crushed ice in the glass also causes dispensing problems. When finished drink hits sharp edges of ice, carbonation is released from dispensed drink. Publication Number: 630460204INS - 34 - © 2003-2017, Cornelius Inc.
  • Page 37 A. Plain water inlet supply line shut- A. Open plain water inlet supply line off valve closed. shutoff valve. B. Carbonator power cord B. Plug carbonator power cord into unplugged from electrical outlet. electrical outlet. © 2003-2017, Cornelius Inc. - 35 - Publication Number: 630460204INS...
  • Page 38  eign material in the supply water.  Install a water filter in supply line.  Also check for faulty liquid level  control, corroded electrode, or broken pump shaft. Publication Number: 630460204INS - 36 - © 2003-2017, Cornelius Inc.
  • Page 39 H. Flat drinks. H. Draw drinks against side of glass or cup. Check for insufficient CO contamination, bad check valve, ruptured CO line © 2003-2017, Cornelius Inc. - 37 - Publication Number: 630460204INS...
  • Page 40 1.5 ppm.  Use type that do not remove all chlorine. E. Tank corrosion. E. Replace tank. F. Contaminated CO F. Check that CO is beverage grade. Publication Number: 630460204INS - 38 - © 2003-2017, Cornelius Inc.
  • Page 42 Cornelius Inc. www.cornelius.com...

This manual is also suitable for:

Cb2323Cb3023

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