Cornelius FlavorFusion Series Installation Manual

Cornelius FlavorFusion Series Installation Manual

With cold carbonation

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INSTALLATION MANUAL

FlavorFusion with cold carbonation
Publication Number: 621057601INS
Revision Date: August 3, 2010
Revision: D
Visit the IMI Cornelis web site at www.cornelius.com for all your Literature need.

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Summary of Contents for Cornelius FlavorFusion Series

  • Page 1: Installation Manual

    INSTALLATION MANUAL FlavorFusion with cold carbonation Publication Number: 621057601INS Revision Date: August 3, 2010 Revision: D Visit the IMI Cornelis web site at www.cornelius.com for all your Literature need.
  • Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety ..............1 Safety Instructions .
  • Page 4: Safety

    Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. Publication Number: 621057601INS AFETY NSTRUCTIONS Recognize Safety Alerts - 1 - © 2005-2010, IMI Cornelius Inc.
  • Page 5: Safety Precautions

    NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addition equipment is used you must check with the equipment manufacturer to determine the additional weight the counter will need to support to ensure a safe installation. © 2005-2010, IMI Cornelius Inc. ARNING OUNTER...
  • Page 6: Installation Manual

    FlavorFusion with Cold Carbonation ESCRIPTION The FlavorFusion series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice–making source, these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked) ice. In addition, the units include beverage faucets, a cold plate, an internal carbonator tank and an external pump for the carbonator, and are designed to be supplied direct from syrup tanks with no additional cooling required..
  • Page 7: Installation

    Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain no “traps” or improper drainage will result. NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended.
  • Page 8: Adjust Carbonator Co2 Regulator And Turn Water Inlet Supply Line On

    Publication Number: 621057601INS EGULATOR AND regulator assembly to a CO cylinder valve slightly to allow lines to slowly fill with gas, then open the - 5 - ATER NLET UPPLY cylinder, turn the regulator © 2005-2010, IMI Cornelius Inc.
  • Page 9: Gate Restrictor Plate And Adjustment

    DO NOT EXCEED 40 IN-LB of torque. Figure 1. Gate Restrictor Plate NOTE: Tighten (4) nuts for fastening lower ice chute in place to 40 in-lbs (max). Draw all four nuts tight uni- formly. © 2005-2010, IMI Cornelius Inc. - 6 - Publication Number: 621057601INS...
  • Page 10: Programming Mode

    2. Non-carbonated dispense 3. 1-second flavor shot 4. 2-second flavor shot 5. 3-second flavor shot 6. 4-second flavor shot Publication Number: 621057601INS Start Exit proramming programming mode mode Time (seconds) Figure 2 - 7 - © 2005-2010, IMI Cornelius Inc.
  • Page 11: Setting Water Flow Rate

    Bonus Flavor Button 3 Optional Bonus Flavor Button 4 Optional Bonus Flavor Nozzle Optional © 2005-2010, IMI Cornelius Inc. FlavorFusion Installation Manual Figure 3. Valve with Flow Adjusters (see plumbing diagram for plumbing and valve configura- tion) Figure 4 - 8 -...
  • Page 12: Adjusting Syrup/Water Ratio (Brix)

    NOTE: The ambient circuits A1 and A2 do not give up a cold plate circuit. Back Room Package Position (BRP) Publication Number: 621057601INS Figure 5 - 9 - Pumps Pumps Racks Racks © 2005-2010, IMI Cornelius Inc.
  • Page 13: Mounting Template

    1 5/16 18 5/8 3 1/2 9 1/2 Z Style Figure 6. FlavorFusion Mounting Template © 2005-2010, IMI Cornelius Inc. 26 3/8 REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN SHADED AREA.
  • Page 14: Drip Tray Drain Assembly

    FlavorFusion Installation Manual RAIN SSEMBLY HOSE CLAMP DRAIN LINE 1" I.D. PLASTIC TUBING (6') WITH INSULATION Publication Number: 621057601INS Figure 7. Drip Tray Drain Assembly - 11 - © 2005-2010, IMI Cornelius Inc.
  • Page 15: Flow Diagram

    FlavorFusion Installation Manual IAGRAM Figure 8. Flow Diagram © 2005-2010, IMI Cornelius Inc. - 12 - Publication Number: 621057601INS...
  • Page 16: Wiring Diagram - 120V Unit

    FlavorFusion Installation Manual IRING IAGRAM Figure 9. Wiring Diagram - 120V Unit Publication Number: 621057601INS - 13 - © 2005-2010, IMI Cornelius Inc.
  • Page 17: Wiring Schematic

    FlavorFusion Installation Manual Wiring Schematic Figure 10. Wiring Schematic © 2005-2010, IMI Cornelius Inc. - 14 - Publication Number: 621057601INS...
  • Page 18: Troubleshooting

    Examine gate plate to see if it slides freely behind the lower ice chute. Examine ice dispense lever to see if it is bent. Remove access covers in cold plate cover & inspect/clean drains - 15 - Remedy © 2005-2010, IMI Cornelius Inc.
  • Page 19 Carbonator tank is 100% filled because the city water pressure exceeds the car- bonator tank CO setting. © 2005-2010, IMI Cornelius Inc. Correct water quality or repair ice maker Restore 24 VAC to valves Restore CO Adjust valve brix...
  • Page 20: Carbonator Troubleshooting

    Reverse if incorrect. A. Check connections at carbonator tank and at connector J4 on the main control board. B. Replace wire harness C. Replace both liquid level probes - 17 - pressure regulator setting. Remedy © 2005-2010, IMI Cornelius Inc.
  • Page 21: Diagnostics Guide For The Main Control Board

    3 cycling of the seconds carbonator pump. Entered when pump continuously has run continuously for 5 minutes © 2005-2010, IMI Cornelius Inc. ONTROL OARD Sensor Input Control Response Standby mode. Pump = OFF Waiting for level to drop below LOW probe.
  • Page 23 IMI Cornelius Inc. www.cornelius.com 800-238-3600...

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