Club Car Electric Precedent 2008 Maintenance And Service Manual page 312

19
Motor Installation
4.1. Slide the motor coupling onto the transaxle input shaft. See following NOTE.
NOTE: The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor housing will not bottom out against the transaxle
housing (Figure 19-15, Page 19-10). There will be approximately 1/16 inch (1.6 mm) gap between the motor
adapter ring and transaxle housing as shown (Figure 19-23, Page 19-14).
743
Figure 19-22 Clean Chamfer and Input Shaft End
4.2. Loosely install the four bolts that secure the motor to the transaxle. Do not tighten.
4.3. Begin finger-tightening the bolts (1 and 2) in the sequence indicated (Figure 19-24, Page 19-15). Continue
tightening by hand until the motor is seated in the transaxle housing. See following CAUTION and NOTE.
CAUTION
• Make sure the motor is properly seated in the transaxle housing.
NOTE: Failure to install and tighten the motor mounting bolts in the proper sequence and to the proper tightness may
result in motor noise during operation.
4.4. Tighten the right bolt (1) to 65 in-lb (7.3 N·m).
4.5. Tighten the left bolt (2) to 65 in-lb (7.3 N·m).
4.6. Tighten the center bolt (3) to 65 in-lb (7.3 N·m) (Figure 19-24, Page 19-15).
4.7. Tighten the bolt (4) inserted through the L-bracket to 155 in-lb (17.5 N·m) (Figure 19-24, Page 19-15).
4.8. Install the motor wires, making sure they are connected to the correct motor terminals and that the terminal
orientation is correct. See Wiring Diagrams on page 11-2 or Wiring Diagrams on page 12-2. Tighten
the terminal retaining nuts to 65 in-lb (7.3 N·m).
Page 19-14 2008 Electric Precedent Maintenance and Service Manual
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2
744
Figure 19-23 Gap at Motor and Transaxle
MOTOR (MODEL EJ4-4001)
1/16 INCH (1.6 MM)