KEB COMBIVERT H6 Instructions For Use Manual
Installation rectifier module
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Summary of Contents for KEB COMBIVERT H6
- Page 1 All manuals and user guides at all-guides.com COMBIVERT H6 INSTRUCTIONS FOR USE | INSTALLATION RECTIFIER MODULE Translation of original manual Document 20105353 EN 03...
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Page 3: Preface
All manuals and user guides at all-guides.com PREFACE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respec- tive KEB contact person. -
Page 5: Table Of Contents
All manuals and user guides at all-guides.com TAbLE OF CONTENTS Table of Contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty and liability ........................4 Support ............................4 Copyright ............................4 Table of Contents ........................... 5 List of Figures ............................ - Page 6 All manuals and user guides at all-guides.com TAbLE OF CONTENTS 3.1.4.2 Electromagnetic compatibility ..................27 3.2 Technical data of the H6 power supply units ................28 3.3 DC link capacity ..........................29 3.4 Mechanical installation ......................... 30 3.4.1 Control cabinet installation ....................30 3.4.2 Installation instructions for flat rear heat sink ..............
- Page 7 All manuals and user guides at all-guides.com TAbLE OF CONTENTS 5 Certification ..............52 5.1 CE Marking ............................. 52 5.2 UL Marking ............................. 52 5.3 Further information and documentation ..................54 6 Cooling System............55 6.1 Installation of water-cooled units ....................55 6.1.1 Heat sink and operating pressure ..................
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Page 8: List Of Figures
All manuals and user guides at all-guides.com LIST OF FIGURES List of Figures Figure 1: Control cabinet installation ....................30 Figure 2: Main heat sink for COMBIVERT H6 ................. 32 Figure 3: Housing C and G ......................33 Figure 4: Housing S ........................34 Figure 5: Housing W ........................35... -
Page 9: List Of Tables
All manuals and user guides at all-guides.com LIST OF TAbLES List of Tables Table 1: Type code ........................24 Table 2: Climatic ambient conditions ..................... 25 Table 3: Mechanical ambient conditions ..................26 Table 4: Chemical / mechanical active substances ............... 26 Table 5: Device classification...................... -
Page 10: Glossary
Open source real-time interface for IP xx Degree of protection (xx for level) sensors and actuators (DIN 5008) KEB product The KEB product is subject of this Fieldbus system manual. Complete drive module including Silicium temperature sensor (pola- auxiliary equipment (control cabinet) - Page 11 All manuals and user guides at all-guides.com GLOSSARy Term used in the safety technology (EN 61508-1...7) for the size of error probability per hour Programmable logic controller PT100 Temperature sensor with R0=100Ω PT1000 Temperature sensor with R0=1000Ω PTC-resistor for temperature detec- tion Pulse width modulation RJ45 Modular connector with 8 lines Synchronous sensorless closed loop SELV...
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Page 12: Standards For Drive Converters / Control Cabinets
All manuals and user guides at all-guides.com STANDARDS FOR DRIvE CONvERTERS / CONTROL CAbINETS Standards for drive converters / control cabinets Product standards that apply directly to the drive converter EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2) EN 61800-3... -
Page 13: Standards That Are Used In The Environment Of The Drive Converter
All manuals and user guides at all-guides.com STANDARDS FOR DRIvE CONvERTERS / CONTROL CAbINETS EN 61000-4-5 Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5 EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6 EN 61000-4-34... -
Page 14: Basic Safety Instructions
► Read the instructions for use ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •... -
Page 15: Installation
All manuals and user guides at all-guides.com bASIC SAFETy INSTRUCTIONS Drive converters contain electrostatic sensitive components. ► Avoid contact. ► Wear ESD-protective clothing. Do not store drive converters • in the environment of aggressive and/or conductive liquids or gases. • with direct sunlight. -
Page 16: Electrical Connection
If personnel protection is required during installation of the system, suitable protective devices must be used for drive converters. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_rcd_0400_0002_gbr.pdf Installations which include drive converter shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. -
Page 17: Emc-Compatible Installation
According to EN 60204-1 it is permissible to disconnect already tested com- ponents. Drive converters of the KEB Automation KG are delivered ex works voltage tested to 100% according to product standard. 1.4.3 Insulation measurement An insulation measurement (in accordance with EN 60204-1 chapter 18.3) with DC... -
Page 18: Start-Up And Operation
If a drive converter with electrolytic capacitors in a DC link (see technical data) has not been in operation for more than one year, observe the following instructions. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_format_capacitors_0400_0001_gbr.pdf NOTICE Continuous operation (S1) with load > 60 % ! Premature ageing of the electrolytic capacitors ! ►... -
Page 19: Maintenance
For applications that require cyclic switching off and on of the drive converter, maintain an off-time of at least 5 min after the last switch on. If you require shorter cycle times please contact KEB Automation KG. Short-circuit resistance The drive converters are conditional short-circuit proof. After resetting the internal pro- tection devices, the function as directed is guaranteed. -
Page 20: Repair
1.7 Disposal Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Manufacturers of B2B devices are obliged to take back and recycle devices manufac- tured after 14.08.2018. -
Page 21: Product Description
PRODUCT DESCRIPTION 2 Product Description The product family COMBIVERT H6 is optimized for the use in multi-axis drives. The structure is modular and thus it can be optimally adapted to the respective requirements. A system consists of the following components:... -
Page 22: Specified Application
PRODUCT DESCRIPTION 2.1 Specified application The COMBIVERT H6 is a DC-coupled drive system for the control of different axes. It serves exclusively for the control and regulation of three-phase motors. It is intended for the installation into electrical systems or machines. -
Page 23: Product Features
COMBIVERT H6 Power range: 30...225 kW / 400 V Housing: C, S, G, W The COMBIVERT H6 is characterized by the following features: • System bus EtherCAT Transmission of set and actual values between con- trol and power supply unit. -
Page 24: Type Code
Flat rear heat sink C: 100 mm G: 300 mm Housing Air heat sink S: 100 mm W: 300 mm Control type A: KEB default with control release Rectifier module with half-controlled bridge rectifier Rectifier module (B6HK) Series COMBIVERT H6 multi-axis drive system Unit size 19…28... -
Page 25: Technical Data
All manuals and user guides at all-guides.com OPERATING CONDITIONS 3 Technical Data 3.1 Operating conditions 3.1.1 Climatic ambient conditions Storage Standard Class Notes Surrounding temperature EN 60721-3-1 -25…55 °C Relative humidity 5…95 % (without condensation) EN 60721-3-1 Storage height – – Max. -
Page 26: Mechanical Ambient Conditions
All manuals and user guides at all-guides.com OPERATING CONDITIONS 3.1.2 Mechanical ambient conditions Storage Standard Class Notes Vibration amplitude 0.3 mm (2…9 Hz) Vibration limits EN 60721-3-1 Acceleration amplitude 1 m/s² (9…200 Hz) Shock limit values EN 60721-3-1 40 m/s²; 22 ms Transport Standard Class... -
Page 27: Electrical Operating Conditions
All manuals and user guides at all-guides.com OPERATING CONDITIONS 3.1.4 Electrical operating conditions 3.1.4.1 Device classification Requirement Standard Class Notes – EN 61800-5-1 Overvoltage category EN 60664-1 – Non-conductive pollution, occasional conden- Pollution degree EN 60664-1 sation when PDS is out of service Table 5: Device classification 3.1.4.2 Electromagnetic compatibility... -
Page 28: Technical Data Of The H6 Power Supply Units
All manuals and user guides at all-guides.com TECHNICAL DATA OF THE H6 POWER SUPPLy UNITS 3.2 Technical data of the H6 power supply units Unit size Housing C / S G / W Input data Rated input voltage 400 (UL: 480) N_ac Input voltage range 320…528... -
Page 29: Dc Link Capacity
All manuals and user guides at all-guides.com DC LINk CAPACITy 3.3 DC link capacity Rectifier module Housing Capacity in uF 1100 1100 1100 3300 3300 4700 4700 Table 8: DC link capacity... -
Page 30: Mechanical Installation
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION 3.4 Mechanical installation 3.4.1 Control cabinet installation Mounting distances Dimension Distance in mm Distance in inch 1) Minimum distance for cooling 2) Distance to preceding elements in the cabinet door. ATTENTION Horizontal installation in the control cabinet must be done with special care and the displacement between the units must be kept to a minimum. -
Page 31: Installation Instructions For Flat Rear Heat Sink
► The machine builder is responsible for the cooling of the units. Heat-conducting paste Information about the correct application of the heat-conducting paste are available at www.keb.de under the search term "Heat-conducting paste“. Select correct flow temperature for liquid coolers ► The flow temperature must be choose in such a way, that no mois- ture condensation occurs. -
Page 32: Liquid Heat Sinks
Following liquid heat sinks are available, if no usable cooling surface exists at customer side: Heat sink Cabinet outcut Size L1 in mm L2 in mm L3 in mm 04H6TFW-0400 06H6TFW-0600 08H6TFW-0800 10H6TFW-1000 1052 1035 1006 12H6TFW-1200 1252 1235 1206 Figure 2: Main heat sink for COMBIVERT H6... -
Page 33: Dimensions And Weights Of The Power Supply Units With Flat Rear Heat Sink
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION 3.4.4 Dimensions and weights of the power supply units with flat rear heat sink Housing Module width in mm Weight in kg Figure 3: Housing C and G... -
Page 34: Dimensions And Weights Of The Power Supply Units With Air Heat Sink
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION 3.4.5 Dimensions and weights of the power supply units with air heat sink 99,7 Housing Module width in mm Weight in kg 10.5 Figure 4: Housing S... -
Page 35: Figure 5: Housing W
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION Housing Module width in mm Weight in kg Figure 5: Housing W... -
Page 36: Mains Chokes
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION 3.4.6 Mains chokes Mains choke U = 400 V; f = 50 Hz; T = 45°C N_ac _max Dimensions in mm Weight Fig- _max Choke in A in A in mH d1 d2 in kg 19Z1B04-1000 94.5... -
Page 37: Emc Filter
All manuals and user guides at all-guides.com MECHANICAL INSTALLATION 3.4.7 EMC filter EMC filter U = 3 x 480 V; f = 50 Hz; T = 45°C in_max_ac _max Weight Radio interference level up to switch- Fig- ing frequency and motor line length Filter in A in mA in mA... -
Page 38: Installation And Connection
All manuals and user guides at all-guides.com INSTALLATION AND CONNECTION 4 Installation and Connection 4.1 Construction of the unit Front view Remove the front cover Front without cover • Pull with both hands at the lower end of the cover. •... -
Page 39: Figure 8: View Rear Side Of The Unit
All manuals and user guides at all-guides.com INSTALLATION AND CONNECTION view rear side of the unit Size C / S Size G / W Figure 8: View rear side of the unit Power unit terminal strips Mains connection via mains choke •... -
Page 40: Figure 10: View Upper Side Of The Unit
All manuals and user guides at all-guides.com INSTALLATION AND CONNECTION view upper side of the unit Digital inputs and outputs Dig. input 4 16 15 0V Dig. input 3 14 13 0V Dig. input 2 12 Dig. input 1 10 Dig. -
Page 41: Status-Leds
All manuals and user guides at all-guides.com INSTALLATION AND CONNECTION 4.1.1 Status-LEDs Status-LED Safety module Status-LED Unit Figure 11: Status-LEDs 4.1.1.1 Status-LED safety module The status-LED "Safety module" has no function on the rectifier module. 4.1.1.2 Status-LED unit Status No voltage supply of the unit yellow Unit initialised green Unit ready for operation Unit in error routine... -
Page 42: Connection Of The Power Unit
24V DC voltage. Generally this voltage is provided by the COMBIVERT H6 supply unit, but it can also be used by an existing voltage source. The bridge for the connection of the 24V bus is attached to the units and fixed with a screw. -
Page 43: Power Unit Terminal Strips X1A, X1B
All manuals and user guides at all-guides.com CONNECTION OF THE POWER UNIT 4.2.3 Power unit terminal strips X1A, X1b The terminal strips meet the requirements of 60947-7-1. Housing C/S L12 L22 PA — Terminal Function Cross-section Tightening torque Connection of the mains 10...25 mm²... -
Page 44: Connection For Power Supply
CONNECTION OF THE POWER UNIT 4.2.4 Connection for power supply Legend COMBIVERT H6 power supply unit Filter (optional) For drives with a utilisation of > 60 %, KEB assumes the use of mains chokes with a DC-Bus terminal voltage U = 4%. -
Page 45: Connection Of A Braking Resistor With Fire Protection Monitoring
Legend Mains fuses +24VDC Line contactor with auxiliary contacts Power supply unit COMBIVERT H6 Push-bottom switch for switch on Emergency-off switch RB Braking resistor (with securely isolated temperature switch) -
Page 46: Connection Of The Control
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3 Connection of the control 4.3.1 Error chain terminal X2C, X2D Channel Description Connecting cable error linkage circuit Name The terminal strips X2C and X2D are in- ternally parallel connected. Thus, each terminal strip can be used as input or out- put. -
Page 47: Ethercat System Bus Terminal X4B
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3.2 EtherCat system bus terminal X4b The EtherCAT system bus serves for the communication of the master with the axis modules and the power supply and regenerative unit. „CanOpen over EtherCAT “ is used as protocol. -
Page 48: Assignment Of The Interfaces
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3.3.1 Assignment of the interfaces reserved - do not assign ! reserved - do not assign ! TxD (RS232) DGND (reference potential) RxD (RS232) TxD-A (RS485) RxD-A (RS485) TxD-B (RS485) RxD-B (RS485) Figure 18: Assignment of the interfaces... -
Page 49: Assembly Of The Wires To Push In Terminals
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3.5 Assembly of the wires to PUSH IN terminals ATTENTION Malfunctions caused by loose cable connections! ► Observe metal sleeve length and stripping length Metal sleeve Stripping Cross-section Wire-end ferrule length length 0.50 mm... -
Page 50: Assignment Of The Terminal Block X2A
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3.5.1 Assignment of the terminal block X2A Digital inputs and outputs Function Pre-setting Term. Term. Function Digital input DI 4 Prog. /ext. error Digital input DI 3 not preset Soft-/hardware release, Digital input DI 2 unchangeable... -
Page 51: Example For The Control Of Digital Inputs And Digital Outputs
All manuals and user guides at all-guides.com CONNECTION OF THE CONTROL 4.3.5.4 Example for the control of digital inputs and digital outputs Operation with hardware release: The 24V for the control of the inputs can be con- trolled with the set output DO4. Figure 23: Example for the control of digital inputs and digital outputs... -
Page 52: Certification
In this case the operator may need to take corresponding measures. 5.2 UL Marking Acceptance according to UL is marked at KEB inverters with the adjacent logo on the type plate. To be conform according to UL for use on the North American and Canadian Market the... - Page 53 27H6 28H6 • These supply modules are only for use with drive modules that are part of the COMBIVERT H6 series. • Brake Resistors provided in the end-use shall be controlled by manufacturer and type designation, and separately subjected to above specified tests, due to differ- ences in brake resistors construction, even with identical rating.
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Page 54: Further Information And Documentation
25H6 480 / 3ph 27H6 480 / 3ph 28H6 480 / 3ph 5.3 Further information and documentation You find supplementary manuals and instructions for the download under www.keb.de/service/downloads General instructions • EMC and safety instructions • Manuals for further control boards Instruction and information for construction and development •... -
Page 55: Cooling System
DC link circuit capacitors and power modules (IGBT). Also the temper- ature dependent switching losses are positively effected. The use of water-cooled KEB COMBIVERT drive converters is offered in the drive technology, because there are pro- cess-caused coolants available with some applications. -
Page 56: Requirements On The Coolant
All manuals and user guides at all-guides.com COOLING SySTEM 6.1.3 Requirements on the coolant The requirements on the coolant are depending on the ambient conditions, as well as from the used cooling system. General requirements on the coolant: Standards TrinkwV 2001, DIN EN 12502 part 1-5, DIN 50930 part 6, DVGW work sheet W216 The VGB cooling water directive (VGB-R 455 P) contains instructions about com- mon process technology of the cooling. -
Page 57: Connection To The Cooling System
Pay attention to flux direction and check tightness ! • The cooling flow must always be started before starting the KEB COMBIVERT. The connection to the cooling system can occur as closed or open cooling circuit. The connection to a closed cycle cooling circuit is recommended, because the danger of contamination of coolant is very small. -
Page 58: Table 19: Supply Of Temper Coolant
All manuals and user guides at all-guides.com COOLING SySTEM In order to avoid a moisture condensation the following possibilities can be done. The application of both methods is recommended. Supply of temper coolant This is possible by using heatings in the cooling circuit for the control of the coolant tem- perature. -
Page 59: Coolant Heating Depending On Power Loss And Flow Rate With Water
All manuals and user guides at all-guides.com COOLING SySTEM 6.1.6 Coolant heating depending on power loss and flow rate with water ΔT / K 5 l/min 10 l/min 20 l/min 30 l/min 40 l/min 50 l/min 100 l/min / kW Figure 24: Coolant heating depending on power loss 6.1.7 Typically fall of pressure depending on the rate of flow... -
Page 60: Revision History
All manuals and user guides at all-guides.com REvISION HISTORy 7 Revision History version Date Description 2015-11 Conversion to document version 2016-08 Heatsink concepts, wrong terminal 2018-01 New CI optics, general revision, linking with InCopy components 2019-06 Product description adapted, updates have been made... - Page 61 Room 1709, 415 Missy 2000 725 Su Seo Dong E-Mail: vb.belgien@keb.de Internet: www.keb.de Gangnam Gu 135- 757 Seoul Republic of Korea Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de KEB South America - Regional Manager brazil Rua Dr.
- Page 62 All manuals and user guides at all-guides.com Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...
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