AUMA SQ 14.2 Operation Instructions Manual
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AUMA SQ 14.2 Operation Instructions Manual

Part-turn actuators with actuator controls
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Part-turn actuators
SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2
with actuator controls
AUMA MATIC AM 01.1
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SQ 14.2

  • Page 1 Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 with actuator controls AUMA MATIC AM 01.1 Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
  • Page 3 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Table of contents Operation..........................6.1. Manual operation 6.1.1. Manual operation: engage 6.1.2. Manual operation: disengage 6.2. Motor operation 6.2.1. Local operation 6.2.2. Actuator operation from remote Indications..........................7.1. Indication lights 7.2.
  • Page 4 Technical data Part-turn actuator 13.2. Technical data Actuator controls Spare parts..........................14.1. Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 14.2. Actuator controls AUMA MATIC AM 01.1/AM 02.1 Certificates..........................15.1. Declaration of Incorporation and EC Declaration of Conformity Index............................

  • Page 5: Safety Instructions

    Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.: Industrial trucks according to EN ISO 3691 ●...

  • Page 6: Applications In Ex Zone 22 (Option)

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Safety instructions AM 01.1 Escalators ● Continuous duty ● Buried service ● Permanent submersion (observe enclosure protection) ● Potentially explosive areas, with the exception of zone 22 ● Radiation exposed areas in nuclear power plants ●...

  • Page 7: References And Symbols

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Safety instructions Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury. May also be used with property damage.

  • Page 8: Identification

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Identification AM 01.1 Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Controls name plate Motor name plate Additional plate, e.g.
  • Page 9 Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.

  • Page 10: Short Description

    The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.

  • Page 11: Transport, Storage And Packaging

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. → Do NOT stand below hovering load.

  • Page 12: Assembly

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Assembly AM 01.1 Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Figure 6: Handwheel Spacer Input shaft Handwheel Circlip If required, fit spacer [1] onto input shaft [2].

  • Page 13: Valve Attachment Via Coupling

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Assembly 4.3.1. Valve attachment via coupling Dimensions Figure 7: Coupling fitting dimensions Coupling Valve shaft Grub screw Screw Table 3: Coupling fitting dimensions Type, size - output mounting flange...

  • Page 14: Mounting Positions Of Local Controls

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Assembly AM 01.1 Fasten actuator with screws [4]. Information: We recommend applying liquid thread sealing material to the screws to avoid contact corrosion. Fasten screws [4] crosswise with a torque according to table.
  • Page 15 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Assembly Loosen 3 screws of the board, turn board to the new position and fasten the screws. Check whether O-ring is in good condition, correctly insert O-ring. Turn local controls into new position and re-place.

  • Page 16: Electrical Connection

    The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.

  • Page 17: Connection With Auma Plug/Socket Connector

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Electrical connection Type of current, mains voltage and mains frequency must match the data on the Type of current, mains motor name plate. voltage and mains fre- quency Figure 10: Motor name plate (example)

  • Page 18: Cable Connection

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Electrical connection AM 01.1 Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1]. Loosen screws [4] and remove socket carrier [5] from cover [1].
  • Page 19 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. → Connect all protective earth conductors. → Connect PE connection to external protective earth conductor of connecting cables.

  • Page 20: Terminal Compartment: Close

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Electrical connection AM 01.1 5.2.3. Terminal compartment: close Figure 14: Example: Version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plug Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.

  • Page 21: Parking Frame

    Versions with potentiometer in the actuator are not suitable. ● We recommend using an AUMA cable set "LSW". ● If the AUMA cable set is not used: Use suitable flexible and screened connecting ● cables. When using connecting cables, e.g. of the heater or switch, requiring direct ●...

  • Page 22: Double Sealed Intermediate Frame

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Electrical connection AM 01.1 The open terminal compartment can be closed using a protective cover (not illustrated). 5.3.4. Double sealed intermediate frame When removing the electrical connection or due to leaky cable glands, ingress of dust and water into the housing may occur.

  • Page 23: Operation

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 24: Actuator Operation From Remote

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Operation AM 01.1 Figure 19: Local controls Push button for operation command in direction OPEN Push button Stop Push button for operation command in direction CLOSE Selector switch Hot surfaces, e.g. possibly caused by high ambient temperatures or strong...
  • Page 25 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Operation Information For actuators equipped with positioner, it is possible to optionally select between open-close duty (REMOTE OPEN-CLOSE) and modulating duty (REMOTE SETPOINT). Selection is made via REMOTE MANUAL input, e.g. based on a 24 V DC signal (refer to wiring diagram).

  • Page 26: Indications

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Indications AM 01.1 Indications 7.1. Indication lights Figure 20: Local controls with indication lights illuminated (default: red): End position OPEN reached illuminated (default: yellow): Collective fault signal illuminated (default: green): End position CLOSED reached...
  • Page 27 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Indications Figure 21: Mechanical position indicator Cover Indicator disc Mark Symbol for position OPEN Symbol for position CLOSED...

  • Page 28: Signals

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Signals AM 01.1 Signals 8.1. Feedback signals via output contacts (binary) The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The signals are assigned according to the order. Example:...

  • Page 29: Commissioning (Basic Settings)

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained.

  • Page 30: End Stop Closed: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Exposed, rotating parts (discs/balls) at the valve! Pinching and damage by valve or actuator. → End stops should be set by suitably qualified personnel only. → Never completely remove the setting screws [2] and [4] to avoid grease leakage.

  • Page 31: End Stop Open: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) If the valve end position is not reached: → Slightly turn setting screw [4] counterclockwise until valve end position CLOSED can be safely set. ➥ Turning the setting screw [4] clockwise results in a smaller swing angle.

  • Page 32: Torque Switching: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Loosen screws [2] and remove cover [1] from the switch compartment. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever).

  • Page 33: Limit Switching: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) Turn torque dial [4] to set the required torque. Example: Black torque switching head set to approx. 185 ft-lb [250 Nm] for direction CLOSE White torque switching head set to approx. 150 ft-lb [200 Nm] for direction OPEN Fasten lock screws [3] again.

  • Page 34: Intermediate Positions: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...

  • Page 35: Running Direction Open (White Section): Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) 9.6.2. Running direction OPEN (white section): set Move valve in direction OPEN to desired intermediate position. If you override the tripping point inadvertently: Move valve in opposite direction and approach intermediate position again in direction OPEN (always approach the intermediate position in the same direction as in later electrical operation).

  • Page 36: Limit Switching: Check

    Turn selector switch to position Reset. ➥ The fault signal is reset if the device is working properly. If no fault signal is initiated: Request AUMA service to check both wiring and selector switch. 9.8. Electronic position transmitter EWG 01.1 —...

  • Page 37: Measuring Range: Set

    – – AM 01.1 Data 3-wire or 4-wire system 2-wire system 0.1 % < 0.1 ‰/K –60 °C to +80 °C Setting elements – – – – Push but- Function tons 9.8.1. Measuring range: set Information – –...

  • Page 38: Current Values: Adjust

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Press both push buttons [S1] and [S2] and hold down for 5 seconds: Activate setting mode ➥ By pulsing double flashes, the LED indicates that the setting mode is correctly activated: ➥...

  • Page 39: Potentiometer

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) Hold down push buttons [S1] or [S2] for approx. 3 seconds. End position signalling is s Table 9: LED behaviour when end position signalling is switched on...

  • Page 40: Measuring Range: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Technical data Table 10: RWG 4020 Data 3-wire or 4-wire system 2-wire system Output current I 0 – 20 mA, 4 – 20 mA 4 – 20 mA Power supply U 24 V DC (18 –...

  • Page 41: Mechanical Position Indicator: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning (basic settings) Approach end position CLOSED again and check minimum value (0.1 mA or 4.1 mA). If necessary, correct the setting. 9.11. Mechanical position indicator: set Place indicator disc on shaft.
  • Page 42 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning (basic settings) AM 01.1 Fasten screws [2] evenly crosswise.

  • Page 43: Commissioning - Controls Settings

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning – controls settings Commissioning – controls settings The controls are set in the factory according to the order. The settings only have to be changed if the device is used for applications other than those specified in the order.

  • Page 44: Push-To-Run Operation Or Self-Retaining: Set

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning – controls settings AM 01.1 The limit seating is used to signal that the limit switching will trip shortly before reaching the set tripping torque. If this is not the case, either the indication light on the local controls or the alarm contact K9 (collective fault signal) will signal a fault.

  • Page 45: Running Indication (Blinker Transmitter): Activate/Deactivate

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning – controls settings Information If the controls are equipped with a positioner, switches 1 and 2 (operation commands from remote) must be in position OFF (push-to-run operation). 10.4.

  • Page 46: Input Ranges (Signal Type) For Setpoint And Actual Value

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning – controls settings AM 01.1 → Prior to positioner setting, set limit and torque switching as well as potentiometer or electronic position transmitter. 10.6.1. Input ranges (signal type) for setpoint and actual value The input range (signal type) for setpoint E1 and actual value E2 is set in the factory and marked with a label on the cover plate of the positioner.
  • Page 47 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning – controls settings The following reactions are possible: Actuator stops immediately and remains in this position. Fail as is: Actuator moves the valve to end position CLOSED. Fail close: Actuator moves the valve to end position OPEN.

  • Page 48: Adjustment In End Positions

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning – controls settings AM 01.1 10.6.3. Adjustment in end positions The setting described below applies to the standard positioner version, i.e. maximum setpoint E1 (20 mA) triggers a travel to end position OPEN, minimum setpoint (0/4 mA) triggers a travel to end position CLOSED.

  • Page 49: Sensitivity Setting

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning – controls settings Adjust positioner using potentiometer 0 [P3]. 9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn poten- tiometer 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated.

  • Page 50: Emergency Command (Emergency - Open/Emergency - Close)

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Commissioning – controls settings AM 01.1 Default value: 2.5 % Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1) The dead time prevents the operation to a new setpoint within a pre-determined time Dead time (0.5 to 10 seconds).

  • Page 51: Controls: Close

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Commissioning – controls settings Disable EMERGENCY Figure 39: Interface board for available option EMERGENCY - OPEN/EMERGENCY command - CLOSE [B1] Link available: EMERGENCY - CLOSE [B2] Link available: EMERGENCY - OPEN Remove face plate.

  • Page 52: Corrective Action

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Corrective action AM 01.1 Corrective action 11.1. Faults during commissioning Table 15: Faults during commissioning Fault Description/cause Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing. cannot be set.

  • Page 53: Fuses

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Corrective action 11.2. Fuses 11.2.1. Fuses within the actuator controls After removal of local controls, the fuses can be accessed. Hazardous voltage! Risk of electric shock. → Disconnect device from the mains before opening.

  • Page 54: Motor Protection (Thermal Monitoring)

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Corrective action AM 01.1 Cable damage due to twisting or pinching! Risk of functional failures. Turn local controls by a maximum of 180°. Carefully assemble local controls to avoid pinching the cables.

  • Page 55: Servicing And Maintenance

    → Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
  • Page 56 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Servicing and maintenance AM 01.1 Observe the national regulations for waste disposal. ●...

  • Page 57: Technical Data

    The following technical data includes standard and optional features. For detailed infor ersion, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number). 13.1.
  • Page 58 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Technical data AM 01.1 Electromechanical control unit Limit switching Counter gear mechanism for end positions OPEN and CLOSED Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated...
  • Page 59 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for part-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.

  • Page 60: Technical Data Actuator Controls

    Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, refer to the Electric data pertaining to the actu- ator.
  • Page 61 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with...
  • Page 62 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Technical data AM 01.1 Service conditions Corrosion protection Standard: KS: Suitable for installation in industrial units, in water or power plants with a low pollutant concentration as well as for installation in occasionally or perman- ently aggressive atmosphere with a moderate pollutant concentration (e.g.

  • Page 63: Spare Parts

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Spare parts Spare parts 14.1. Part-turn actuators SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2...
  • Page 64 Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.

  • Page 65: Actuator Controls Auma Matic Am 01.1/Am

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Spare parts 14.2. Actuator controls AUMA MATIC AM 01.1/AM 02.1...
  • Page 66 Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.

  • Page 67: Certificates

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Certificates Certificates 15.1. Declaration of Incorporation and EC Declaration of Conformity...

  • Page 68: Index

    SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 Index AM 01.1 Index Fault Flange size Fuses Accessories (electrical con- nection) Actual value Handwheel Actuator controls terminal Heat-up time plan Actuator operation from re- Identification mote Indication lights Actuator terminal plan...
  • Page 69 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2 AM 01.1 Index Packaging Technical data Technical data for switches Parking frame Positioner Terminal plan Positioner adjustment Test run Positioner sensitivity Torque fault signal: activ- Position indicator ate/deactivate Position transmitter EWG...

  • Page 70: Addresses

    IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
  • Page 71 AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
  • Page 72 AUMA Actuators, Inc. 100 Southpointe Blvd USA Canonsburg PA 15317 Tel +1 724-743-2862 Fax +1 724-743-4711 mailbox@auma-usa.com www.auma-usa.com Y005.960/065/us/1.14 For detailed information on AUMA products refer to the Internet: www.auma.com...

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Sq 05.2Sqr 05.2Sqr 14.2Matic am 01.1

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