Related Manuals for AUMA AMB 01.1
Summary of Contents for AUMA AMB 01.1
- Page 1 Part-turn actuators SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 with actuator controls AUMA MATIC BASIC AMB 01.1 Operation instructions Assembly, operation, commissioning...
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Page 2: Table Of Contents
This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions......................... - Page 3 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Table of contents Operation..........................6.1. Manual operation 6.1.1. Manual operation: engage 6.1.2. Manual operation: disengage 6.2. Motor operation 6.2.1. Local operation 6.2.2. Actuator operation from remote Indications..........................7.1. Indication lights 7.2.
- Page 4 Technical data Part-turn actuator 13.2. Technical data Actuator controls Spare parts..........................14.1. Part-turn actuators SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 14.2. Actuator controls AUMA MATIC BASIC AMB 01.1/AMB 02.1 Certificates..........................15.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................
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Page 5: Safety Instructions
Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:... -
Page 6: Applications In Ex Zone 22 (Option)
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Safety instructions AMB 01.1 Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use. -
Page 7: References And Symbols
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Safety instructions Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury. May also be used with property damage. -
Page 8: Identification
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Identification AMB 01.1 Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates Actuator name plate Controls name plate Motor name plate Additional plate, e.g. - Page 9 Please always state this number for any product inquiries. On the Internet at http://www.auma.com, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificates and the operation instructions when entering the order number.
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Page 10: Short Description
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets. -
Page 11: Transport, Storage And Packaging
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load. -
Page 12: Assembly
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly AMB 01.1 Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Figure 6: Handwheel Spacer Input shaft Handwheel Circlip If required, fit spacer [1] onto input shaft [2]. -
Page 13: Valve Attachment Via Coupling
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Assembly 4.3.1. Valve attachment via coupling Dimensions Figure 7: Coupling fitting dimensions Coupling Valve shaft Grub screw Screw Table 3: Coupling fitting dimensions Type, size - output mounting flange X max [mm]... -
Page 14: Mounting Positions Of Local Controls
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly AMB 01.1 Fasten actuator with screws [4]. Information: We recommend applying liquid thread sealing material to the screws to avoid contact corrosion. Fasten screws [4] crosswise with a torque according to table. - Page 15 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Assembly Loosen 3 screws of the board, turn board to the new position and fasten the screws. Check whether O-ring is in good condition, correctly insert O-ring. Turn local controls into new position and re-place.
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Page 16: Electrical Connection
The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer. -
Page 17: Connection With Auma Plug/Socket Connector
PE connection : max. 6 mm² flexible/10 mm² solid Control contacts (1 to 50): max. 2.5 mm² 5.2.1. Terminal compartment: open Figure 11: Connection AUMA plug/socket connector, version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier... -
Page 18: Cable Connection
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection AMB 01.1 Insert cable glands [8] suitable for connecting cables. The enclosure protection IP… stated on the name plate is only ensured if suit- able cable glands are used. Figure 12: Example: Name plate for enclosure protection IP68 Seal unused cable entries [6] with suitable blanking plugs [7]. -
Page 19: Terminal Compartment: Close
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Electrical connection Information Some actuators are equipped with an additional motor heater. The motor heater minimises condensation within the motor. 5.2.3. Terminal compartment: close Figure 14: Example: Version S Cover Screws for cover... -
Page 20: Protection Cover
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection AMB 01.1 Figure 15: Parking frame 5.3.2. Protection cover — Option — Protection cover for plug compartment when plug is removed. Application The open terminal compartment can be closed using a protective cover (not illustrated). -
Page 21: Operation
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism. -
Page 22: Actuator Operation From Remote
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Operation AMB 01.1 Figure 17: Local controls Push button for operation command in direction OPEN Push button Stop Push button for operation command in direction CLOSE Selector switch Hot surfaces, e.g. possibly caused by high ambient temperatures or strong... -
Page 23: Indications
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Indications Indications 7.1. Indication lights Figure 18: Local controls with indication lights illuminated (green): End position OPEN reached illuminated (red): Fault signal (option) illuminated (yellow): End position CLOSED reached The fault signal (red indication light) indicates the following events: Fault signal (option) Torque fault: The set torque was exceeded before reaching an end position. -
Page 24: Signals
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Signals AMB 01.1 Signals 8.1. Feedback signals (binary) Information The switches can be provided as single switches (1NC and 1 NO), as tandem switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version is indicated in the terminal plan or on the order-related technical data sheet. -
Page 25: Commissioning (Basic Settings)
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated. The controls' power supply is maintained. -
Page 26: End Stop Closed: Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Figure 20: End stop Screw plug for end stop OPEN Setting screw for end stop OPEN Screw plug for end stop CLOSED Setting screw for end stop CLOSED Dimensions/sizes 05.2... -
Page 27: Switch Compartment: Open
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) If the valve end position is not reached: Slightly turn setting screw [2] counterclockwise until valve end position OPEN can be safely set. Turning the setting screw [2] clockwise results in a smaller swing angle. -
Page 28: Limit Switching: Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Information The torque switches may also trip during manual operation. Valve damage due to excessive tripping torque limit setting! The tripping torque must suit the valve. Only change the setting with the consent of the valve manufacturer. -
Page 29: End Position Closed (Black Section): Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) Figure 22: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set White section: Setting spindle: End position OPEN... -
Page 30: Running Direction Close (Black Section): Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction. Figure 23: Setting elements for limit switching... -
Page 31: Test Run
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) If you override the tripping point inadvertently (ratchet click is heard after the pointer has snapped): Continue turning the setting spindle in the same direction and repeat setting process. -
Page 32: Electronic Position Transmitter Ewg 01.1
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Operate actuator using push buttons OPEN - STOP - CLOSE. The limit switching is set correctly if (default indication): the yellow indication light is illuminated in end position CLOSED the green indication light is illuminated in end position OPEN the indication lights go out after travelling into the opposite direction. -
Page 33: Measuring Range: Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) The output current (measuring range 0 20 mA) can be checked at measuring points [1] and [2]. Table 8: Short overview on push button functions Push but- Function... -
Page 34: Current Values: Adjust
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Approach both end positions again to check the setting. If the measuring range cannot be set: Refer to <Faults during commissioning>. If the current values (0/4/20 mA) are incorrect: Refer to <Current values: adjust>. -
Page 35: Potentiometer Setting
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) Figure 25: View on control unit Potentiometer 9.8.1. Potentiometer setting Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not always covered. Therefore, external adjustment (setting potentiometer) must be provided. -
Page 36: Measuring Range: Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) AMB 01.1 Figure 26: View on control unit when switch compartment is open Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA) Measuring point (+) 0/4 20 mA... -
Page 37: Switch Compartment: Close
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning (basic settings) Move actuator to end position OPEN. Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover. -
Page 38: Commissioning Controls Settings
SQ 14.2/SQR 05.2 SQR 14.2 Commissioning controls settings AMB 01.1 Commissioning controls settings The controls are set in the factory according to the order. The settings only have to be changed if the device is used for applications other than those specified in the order. -
Page 39: Push-To-Run Operation Or Self-Retaining: Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Commissioning controls settings Set type of seating via toggle switch [S9]. Figure 27: Signal and control board [S9] Toggle switch in position = limit seating in position = torque seating 10.3. -
Page 40: Local Controls: Mount
SQ 14.2/SQR 05.2 SQR 14.2 Commissioning controls settings AMB 01.1 Loosen all 3 screws [2] on the signal and control board [1] and remove board. Information: Make sure not to disconnect the jumpers. Figure 29: Remove signal and control board Set push-to-run operation or self-retaining via red jumper on wiring board. -
Page 41: Controls: Open
(terminals XK) have been entered. In case of sub- sequent change of the setting (rewiring of the jumpers), the wiring diagram provided will no longer correspond to the changed settings. For this reason, setting changes may exclusively be performed by the AUMA service. -
Page 42: Emergency Command (Emergency - Open/Emergency - Close): Set
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning controls settings AMB 01.1 Figure 32: Relay board; left: version B02, right: version B04 Table 11: Feedback signals setting Function Signal at termin- Link (Signal at terminal XK … active, if function matches) -
Page 43: Controls: Close
(rewiring of the jumper), the wiring diagram will no longer correspond to the changed settings. For this reason, setting changes may exclusively be performed by the AUMA service. Figure 33: Relay board Table 12: EMERGENCY command setting... - Page 44 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning controls settings AMB 01.1 Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Place cover [1] on switch compartment. Fasten screws [2] evenly crosswise.
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Page 45: Corrective Action
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Corrective action Corrective action 11.1. Faults during commissioning Table 13: Faults during commissioning Fault Description/cause Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing. cannot be set. - Page 46 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Corrective action AMB 01.1 Figure 34: Access to fuses Local controls Signal and control board Power supply unit Primary fuses on power supply unit F1/F2 G fuse F1/F2 AUMA art. no. Size 6.3 x 32 mm Reversing contactors 1 A T;...
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Page 47: Motor Protection (Thermal Monitoring)
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Corrective action 11.2.2. Motor protection (thermal monitoring) In order to protect against overheating and impermissibly high surface temperatures at the actuator, thermoswitches are embedded in the motor winding.The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached. -
Page 48: Servicing And Maintenance
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>... - Page 49 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Servicing and maintenance Observe the national regulations for waste disposal.
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Page 50: Technical Data
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number). - Page 51 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Technical data Electromechanical control unit Limit switching Counter gear mechanism for end positions OPEN and CLOSED Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated...
- Page 52 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for part-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
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Page 53: Technical Data Actuator Controls
Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3 Reversing contactors are designed for a lifetime of 2 million starts. For the assignment of AUMA power classes, please refer to Electrical data Multi-turn actuat- ors/Part-turn actuators. Control Standard:... - Page 54 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
- Page 55 Two-component iron-mica combination Colour Standard: AUMA silver-grey (similar to RAL 7037) Option: Other colours available on request Further information Weight Approx. 7 kg (with AUMA plug/socket connector) EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)
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Page 56: Spare Parts
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Spare parts AMB 01.1 Spare parts 14.1. Part-turn actuators SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2... - Page 57 Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
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Page 58: Actuator Controls Auma Matic Basic Amb 01.1/Amb
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Spare parts AMB 01.1 14.2. Actuator controls AUMA MATIC BASIC AMB 01.1/AMB 02.1... - Page 59 Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
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Page 60: Certificates
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Certificates AMB 01.1 Certificates 15.1. Declaration of Incorporation and EC Declaration of Conformity... - Page 61 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1...
- Page 62 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1...
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Page 63: Index
SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 AMB 01.1 Index Index Identification Indication lights Indications Accessories (electrical con- Indicator disc 23 , 36 nection) Input current Actuator controls terminal Input signal plan Inspection record Actuator operation from re- Intermediate frame... - Page 64 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Index AMB 01.1 Range of application Recycling Remote actuator operation Running indication 23 , 24 Safety instructions Safety instructions/warnings Self-retaining: set Serial number 8 , 9 , 9 Service Servicing Short-circuit protection Signals...
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Page 65: Addresses
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda. - Page 66 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
- Page 67 AUMA worldwide...
- Page 68 AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y006.940/003/en/1.15 For detailed information on AUMA products, refer to the Internet: www.auma.com...