AUMA SQ 05.2 Operation Instructions Manual
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AUMA SQ 05.2 Operation Instructions Manual

AUMA SQ 05.2 Operation Instructions Manual

Part-turn, norm without controls
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Part-turn actuators
SQ 05.2
SQ 14.2
SQR 05.2
SQR 14.2
AUMA NORM (without controls)
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SQ 05.2

  • Page 1 Part-turn actuators SQ 05.2 SQ 14.2 SQR 05.2 SQR 14.2 AUMA NORM (without controls) Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    4.3.1. Output drive for coupling 4.3.1.1. Part-turn actuator (with coupling): mount to valve Electrical connection......................5.1. Basic information 5.2. S/SH electrical connection (AUMA plug/socket connector) 5.2.1. Terminal compartment : open 5.2.2. Cable connection 5.2.3. Terminal compartment : close 5.3. Accessories for electrical connection 5.3.1.
  • Page 3 Preventive measures for servicing and safe operation 12.2. Maintenance 12.3. Disposal and recycling Technical data......................... 13.1. Technical data Part-turn actuator Spare parts..........................14.1. Part-turn actuators SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Certificates..........................15.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................

  • Page 4: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 5: Applications In Ex Zone 22 (Option)

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Safety instructions Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 6: References And Symbols

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury.

  • Page 7: Identification

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Motor name plate Actuator name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Actuator name plate Figure 2: Actuator name plate (example) (= manufacturer logo);...
  • Page 8 Please always state this number for any product inquiries. On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer a service allowing authorised users to download order-related documents such as wiring diagrams and technical data (both in German and English), inspection certificate and the operation instructions when entering the order number.

  • Page 9: Short Description

    Positions 3+4: Year of manufacture = 2016 NS12345 Internal number for unambiguous product identification When registered as authorised user, you may use the AUMA Support App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 10: Transport, Storage And Packaging

    SQR 12.2 SQ 14.2/ SQR 14.2 Indicated weight includes AUMA NORM part-turn actuator with 3-phase AC motor, electrical con- nection in standard version, unbored coupling and handwheel. For other output drive types, heed additional weights. lndicated weight includes AUMA NORM part-turn actuator with 3-phase AC motor, electrical connec- tion in standard version, and handwheel, including base and lever.

  • Page 11: Storage

    SQR 12.2 SQ 14.2/ SQR 14.2 Indicated weight includes AUMA NORM part-turn actuator with 1-phase AC motor, electrical con- nection in standard version, unbored coupling and handwheel. For other output drive types, heed additional weights. Indicated weight includes AUMA NORM part-turn actuator with 1-phase AC motor, electrical con- nection in standard version, and handwheel, including base and lever.

  • Page 12: Assembly

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly Assembly 4.1. Mounting position The product described in this document can be operated without restriction in any mounting position. 4.2. Handwheel fitting Figure 7: Handwheel Spacer Input shaft Handwheel Retaining ring If required, fit spacer [1] onto input shaft [2].

  • Page 13: Output Drive For Coupling

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly 4.3.1. Output drive for coupling Design Figure 8: Valve attachment via coupling Actuator worm wheel with internal splines Splined plug-in coupling Valve shaft (example with key) Application For valve attachments according to EN ISO 5211 For rotating, non-rising valve stem 4.3.1.1.
  • Page 14 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw [3] or a clamping washer and a screw with curved spring lock washer [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to figure and table <Mounting positions for coupling>).
  • Page 15 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Assembly Fit part-turn actuator. If required, slightly turn part-turn actuator until splines of coupling engage. Figure 11: Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges Information are in complete contact.

  • Page 16: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Valve damage for connection without controls! NORM actuators require controls: Connect motor via controls only (reversing contactor circuit).

  • Page 17: S/Sh Electrical Connection (Auma Plug/Socket Connector)

    For connecting cables exposed to UV radiation (outdoor installation), use UV resistant cables. For the connection of position transmitters, screened cables must be used. 5.2. S/SH electrical connection (AUMA plug/socket connector) Figure 13: S and SH electrical connection Cover Socket carrier with screw-type terminals...

  • Page 18: Terminal Compartment : Open

    SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection S version (standard) with three cable entries. SH version (enlarged) with additional cable entries. For cable connection, remove the AUMA plug/socket connector and the socket carrier from cover. Technical data Table 6: Electrical connection via AUMA plug/socket connector...

  • Page 19: Cable Connection

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection Insert cable glands [8] suitable for connecting cables. The enclosure protection IP… stated on the name plate is only ensured if suit- able cable glands are used. Figure 15: Example: Name plate for enclosure protection IP68 Seal unused cable entries [6] with suitable blanking plugs [7].
  • Page 20 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 21: Terminal Compartment : Close

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection 5.2.3. Terminal compartment : close Figure 17: Close terminal compartment Cover (figure shows S version) Screws for cover O-ring Screws for socket carrier Socket carrier Blanking plug Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.

  • Page 22: Accessories For Electrical Connection

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection 5.3. Accessories for electrical connection 5.3.1. Parking frame Figure 18: Parking frame, example with S plug/socket connector and cover Application Parking frame for safe storage of a disconnected plug or cover.

  • Page 23: External Earth Connection

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Electrical connection 5.3.3. External earth connection Figure 20: Earth connection for part-turn actuator External earth connection (U-bracket) for connection to equipotential compensation. Application Table 8: Terminal cross sections and earth connection tightening torques...

  • Page 24: Operation

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 25: Indications

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Indications Indications 7.1. Mechanical position indication/running indication via indicator mark on cover Figure 21: Mechanical position indication via indicator mark on cover End position OPEN reached End position CLOSED reached Indicator mark on cover...

  • Page 26: Signals (Output Signals)

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Signals (output signals) Signals (output signals) 8.1. Feedback signals from actuator The switches can be provided as single switches (1NC and 1 NO), as tandem Information switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version is indicated in the terminal plan or on the order-related technical data sheet.

  • Page 27: Commissioning (Basic Settings)

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) Commissioning (basic settings) 9.1. End stops in part-turn actuator The internal end stops limit the swing angle. They protect the valve in the event of limit switching failure. End stop setting is generally performed by the valve manufacturer prior to installing the valve into the pipework.

  • Page 28: End Stop Closed: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) 9.1.1. End stop CLOSED: set Remove screw plug [3]. Move valve to end position CLOSED with handwheel. If the valve end position is not reached: Slightly turn setting screw [4] counterclockwise until valve end position CLOSED can be safely set.

  • Page 29: Torque Switching: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) Loosen screws [2] and remove cover [1] from the switch compartment. If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.

  • Page 30: Limit Switching: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example: Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction CLOSE White torque switching head set to approx.

  • Page 31: Test Run

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90° every time.

  • Page 32: Mechanical Position Indicator: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) 9.6. Mechanical position indicator: set If options (e.g. potentiometer, position transmitter) are available: Only set mech- anical position indication once all optional equipment have been successfully set. Fit indicator disc onto shaft.
  • Page 33 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (basic settings) Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Figure 26: Place cover [1] on switch compartment. Fasten screws [2] evenly crosswise.

  • Page 34: Commissioning (Optional Equipment Settings)

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) Commissioning (optional equipment settings) 10.1. Potentiometer The potentiometer is used as travel sensor and records the valve position. The potentiometer is housed in the actuator switch compartment. The switch Setting elements compartment must be opened to perform any settings.

  • Page 35: Measuring Range: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) Setting is made via three potentiometers [1], [2] and [3]. Figure 28: View on control unit when switch compartment is open Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA)

  • Page 36: Measuring Range: Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) Data 3-wire and 4-wire systems 2-wire system Impact of power supply 0.1 % Load influence 0.1 % Temperature impact < 0.1 ‰/K Ambient temperature 60 °C to +80 °C...

  • Page 37: Current Values : Adjust

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) Information Both measuring ranges 0/4 20 mA and 20 0/4 mA (inverse operation) can be set. During setting process, the measuring range (normal or inverse operation) is assigned to the end positions by push button S1/S2 assignment.

  • Page 38: Led End Position Signalling: Switch On/Off

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) Operate valve in desired end position (OPEN/CLOSED). Reduce current value: Press push button [S1] (the current is reduced by 0.02 mA every time the push button is pressed) Increase current value: Press push button [S2] (the current is increased by 0.02 mA every time the push button is...

  • Page 39: Running Direction Close (Black Section): Set

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Commissioning (optional equipment settings) 10.4.1. Running direction CLOSE (black section): set Move valve in direction CLOSE to desired intermediate position. If you override the tripping point inadvertently: Turn valve into the opposite dir- ection and approach intermediate position again in direction CLOSE.

  • Page 40: Corrective Action

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Corrective action Corrective action 11.1. Faults during commissioning Table 14: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Exchange reduction gearing. be set. of the actuator.
  • Page 41 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Corrective action Check cause, eliminate if possible. Remedy...

  • Page 42: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...
  • Page 43 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Servicing and maintenance Observe the national regulations for waste disposal.

  • Page 44: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 13.1. Technical data Part-turn actuator Features and functions...
  • Page 45 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Technical data With base and lever (option) Swing lever Made of spheroidal cast iron with two or three bores for fixing a lever arrangement. Considering the in- stallation conditions, the lever may be mounted to the output shaft in any desired position.
  • Page 46 60664-1 Vibration resistance according to 2 g, 10 to 200 Hz (AUMA NORM), 1 g, 10 to 200 Hz (for actuators with AM or AC integral controls) IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.

  • Page 47: Spare Parts

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Spare parts Spare parts 14.1. Part-turn actuators SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2...
  • Page 48 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 49: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EC Declaration of Conformity...
  • Page 50 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2...
  • Page 51 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2...

  • Page 52: Index

    SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Index Index Identification Indications Indicator disc Accessories (electrical con- Indicator mark nection) Inspection certificate Ambient temperature 7, 46 Insulation class Applications Intermediate frame Assembly Intermediate positions Inverse operation (0/20 Basic setting LED end position signalling...
  • Page 53 SQ 05.2 SQ 14.2/SQR 05.2 SQR 14.2 Index Safety instructions Safety instructions/warnings Safety measures Safety standards Serial number 7, 9 Service Servicing Short-circuit protection Signals Size Spare parts Standards Storage Support Support App 9, 9 Switch check Switches Tandem switches...

  • Page 54: Addresses

    IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Location Muellheim AUMA Finland Oy DE 79373 Muellheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
  • Page 55 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
  • Page 56 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y005.559/003/en/1.17 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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