Windhager BIOWIN 2 TOUCH Installation Instructions Manual
Pellet boiler
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Summary of Contents for Windhager BIOWIN 2 TOUCH
- Page 1 INSTALLATION INSTRUCTIONS BIOWIN 2 TOUCH BWE 382, 452, 502, 632 PELLET BOILER 03/2022 095441/00...
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Page 2: Table Of Contents
Positioning, preparing for installation ........................18 13.3 Installation (observe minimum clearances – Section 13.4) ..................20 13.4 Minimum clearances for fire protection, cleaning and full service ................21 13.4.1 BioWIN 2 Touch BWE 382–63 ............................21 13.4.2 BioWIN 2 Touch BWE 382-632 - Cascade ........................23... - Page 3 Commissioning and operating instructions..................57 Service and repair work ....................... 57 DIMENSIONAL DRAWINGS ....................ELECTRIC CIRCUIT DIAGRAMS ..................Basic circuitry – BioWIN 2 Touch ....................59 20.1 Plan E1..................................59 20.2 Plan E2..................................60 20.3 Plan E3..................................61 Connection diagram – BioWIN 2 Touch ................... 62 Connection diagram for pellet feed with buried tank mixer .............
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Page 4: The Clean Air Act And Smoke Control Areas
Clean Air Act requirements. The Windhager BioWIN 2 Touch pellet boilers BWE 382, 452, 502, 632 have been recommended as suitable for use in smoke control areas when burning wood pellets. -
Page 5: Keywords
Important information Symbol Type of risk or meaning Symbol Type of risk or meaning Electrocution Risk of crushing Risk of explosion Risk of fire Risk of suffocation Hand injuries No smoking, flames or other sources of ig- Material losses nition are permitted (appliance damage, consequential losses and environmental pollution) No unauthorised access... -
Page 6: Safety
Before touching these surfaces, you must switch off the boiler and let it cool. DANGER Injury f Also read and observe the safety information in the operating manual. Technical data and Product fiche See operating manual BioWIN 2 Touch. -
Page 7: Health And Safety
UK in which the appliance is to be installed, these include those listed in the section below. Where a conflict between the two may arise then clarification can be sought from either Windhager UK or the local Building Control Department of your Local Authority. -
Page 8: Asbestos
Important information Asbestos If there is the possibility of disturbing any asbestos in the course of installation seek specialist guidance and use appropriate equipment. A faulty installation can cause danger to the inhabitants and structure of the building. Handling The Appliance is manufactured, packed and delivered with care but it is possible that during this process damage may occur. -
Page 9: Technical Data For Calculating The Flue Gas System Acc. To En 13384-1
Important information Technical data for calculating the flue gas system acc. to EN 13384-1 BWE 382 BWE 452 BWE 502 BWE 632 Formula BioWIN 2 Touch pellet boiler Unit symbols min. max. min. max. min. max. min. max. Nominal thermal output 10.8... -
Page 10: Fuel Storage
Height difference: sum of lengths of all rising pipes belonging to the feed hose CAUTION Material losses The pellets must delivered in accordance with 17225-2 EN-Plus to maintain the pellet quality. BioWIN 2 Touch with built-in suction turbine: 1 ... furthest probe 2 ... Storage room 3 ... -
Page 11: Commissioning And Operation
Commissioning and operation Windhager Customer Service or an approved technician with a valid WIN-5 certificate will start up the boiler first, and will familiarise the customer with the system operation and cleaning of the boiler, with reference to the operating ma- nual. -
Page 12: For The Installer
The boiler is supplied on a wooden pallet covered with a plastic sack – Fig. 3. The cladding parts are in a separate cardboard box. Cleaning tools are packed in the combustion chamber and the ash chamber. In addition, Fig. 3 Installation dimensions – BioWIN 2 Touch Transport weight including crate/packaging BioWIN 2 Touch... -
Page 13: System
The Energy Efficiency Index (EEI) must be observed. 11.5 Buffer (heat accumulator) Having a correctly sized buffer (heat accumulator) is essential for correct operation. Recommended minimum sizes for buffer / heat accumulator: BioWIN 2 Touch buffer / heat accumulator BWE 382 ≥ 1000 l BWE 452 ≥... -
Page 14: System Water
3000 4000 5000 6000 Flow rate (l/h) Diagram 1 Water-side resistance – BioWIN 2 Touch 382–632 12. Combustion air DANGER Injury The configuration of the entire system must comply with the requirements of regional legislation, applicable regulations, standards and guidelines. -
Page 15: Combustion Air Supplied Directly From The Plant Room
Only flue gas systems that have been tested and approved for solid fuel applications may be used. In the BioWIN 2 Touch 382–632 the air intake pipe can be connected directly (without accessories). The lengths stated are only a guideline and should not take the place of an actual flue... - Page 16 For the installer Hearth with flue gas blower to DIN 18897-1 (type FC ) for connection to a pressure-equal air/ flue gas s ystem Examples of models: Air/ ue system with parallel supply air/ ue layout 1 ... Pellet boiler 2 ...
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Page 17: Installation Sequence
For the installer 13. Installation sequence 13.1 Parts designations for installation 1 ... Top left cladding 2 ... Rear wall 3 ... Right side panel 4 ..Operating panel 5 ... Cladding door, right 6 ..Left side panel Freimaß toleranz: WN 001 7 ... -
Page 18: Positioning, Preparing For Installation
For the installer 13.2 Positioning, preparing for installation f It is best to transport the boiler to the place of installation by lift truck. If transporting via stairs or similar, the boiler should be secured appropriately. Tip! The rear transport bracket [2] is intended for clamping to a barrow – Fig. 7. f The boiler can be installed directly on a fire-resistant surface and does not require a special foundation. - Page 19 For the installer a) Using iron rods to roll it off by hand f To make it easier to remove the pallet, slide some iron rods with a diameter of between 25 and 30 mm under the boiler. Then roll the boiler off the pallet and pull the pallet away – Fig. 8, Fig. 9. Fig.
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Page 20: Installation (Observe Minimum Clearances - Section 13.4)
For the installer 13.3 Installation (observe minimum clearances – Section 13.4) The boiler can be installed directly on a fire-resistant surface and does not require a special foundation. The boiler can be installed flush to the wall. Before installation, the rear panel has to be removed. You also have to cut into the insulation and seal the flow and return connections –... -
Page 21: Minimum Clearances For Fire Protection, Cleaning And Full Service
G min. 650 1170 G min. 650 Fig. 14 BioWIN 2 Touch BWE 382–632 – view from top Fig. 15 BioWIN 2 Touch BWE 382–632 – view from top G ..Distance from edge of base H ..Distance from edge of cladding ... - Page 22 1179 1179 1027 1027 Fig. 16 BioWIN 2 Touch BWE 382–632 – view from front Fig. 17 BioWIN 2 Touch BWE 382–632 – view from le G ..Distance from edge of base H ..Distance from edge of cladding ...
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Page 23: Biowin 2 Touch Bwe 382-632 - Cascade
13.4.2 BioWIN 2 Touch BWE 382-632 - Cascade A cascade consists of two or three BioWIN 2 Touch BWE 382-632 units. The pellet boilers can be installed in two ways: – Minimum distance from each other at least 600 mm – Fig. 18. -
Page 24: Installing The Drain Cock
[2] and right boiler [3] – Fig. 20. Fig. 20 BioWIN 2 Touch BWE 382-632 Cascade – view from front CAUTION Material losses For service and repair of this installation, the cladding covers for the flush side panels must be removed and disposed of properly –... -
Page 25: Moving The Flue Connection To The Rear
For the installer 13.6 Moving the flue connection to the rear On delivery, the flue connection is at the top. The flue connection can be moved to the rear by reassembling induced draught fan. f Punch out the cut-out on the back panel – Fig. 23. f Remove the insulation around the flue gas blower and cut the cable ties at the fan cable. -
Page 26: Moving The External Combustion Air Supply
For the installer 13.7 7 Moving the external combustion air supply As delivered, the connection for the external combustion air supply is on the right side. The combustion air supply can be moved to the rear by re-installing it. f Remove the seal [1] for the Polokal connection from the right side – Fig. 29. f Remove the cut-out [2] and insulation [3] from the rear panel of the boiler and dispose of them correctly, as they are no longer required –... -
Page 27: Installing The Boiler Pellet Hopper
For the installer 13.8 Installing the boiler pellet hopper f Unscrew the auger tube rotary feeder unit from the boiler – Fig. 31. f Remove the transport attachment (sheet metal bracket) and dispose of it correctly, as it is no longer required – Fig. - Page 28 For the installer f Insert the sensor for the safety thermostat auger tube into the holder completely – Fig. 35. If necessary, bend the sensor holder open slightly so that the sensor fits in. The sensor must fit closely. CAUTION Material losses The capillary tube must not be bent.
- Page 29 For the installer f Screw 2x M8x20 hexagon bolts into the top of the fuel hopper, only by hand for the time being – Fig. 38. f Screw the fuel hopper to the flange plate using 6x M8 flange nuts – Fig. 39. M8 x 20 Fig.
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Page 30: Installing The Suction Turbine
For the installer 13.9 Installing the suction turbine f Position the suction turbine on the fuel hopper and screw it on with 4 M8x20 hexagon bolts and push in the connec- tion for the return feed hose with the slotted hole open and tighten the two TT screws CAREFULLY – Fig. 44. M8 x 20 Fig. -
Page 31: Installing The Top Left Cladding
For the installer f Route the cable with plug for the upper proximity switch from the boiler pellet hopper into the control panel and connect it to plug Y18 – Fig. 49. Plug Y18 Feed through the cable with plug Fig. -
Page 32: Putting The Boiler Into The Final Installation Position And Aligning It Horizontally
1220 1220 For the installer 13.11 Putting the boiler into the final installation position and aligning it horizontally min. 30** ( H) min. 600 min. 30** Information! If the boiler is installed flush with the wall on the left and at the rear (Fig. 53), the rear panel must be pro- 1170 ( G) min. -
Page 33: Installing The Floor Plate
For the installer 13.12 Installing the floor plate f Screw 2x enclosed screws into the floor plate – Fig. 58. f Fit floor plate on left side – Fig. 59. f Align the boiler and floor plate with the set screws horizontally or slightly inclined toward the rear Align the boiler and floor plate with the set screws horizontally or slightly inclined toward the rear –... -
Page 34: Installing The Rear Panel Of The Fuel Hopper
For the installer 13.13 Installing the rear panel of the fuel hopper f Bend out both lugs on the top of the rear panel sideways – Fig. 61. f Hook the rear panel into position at the bottom (Fig. 62) and secure it at the top with one self-tapping screw – Fig. 63. Fig. -
Page 35: Installing The Side Panel On The Right
For the installer 13.14 Installing the side panel on the right f Adjust the side panel into the cut-out to the right at the bottom of the base and hook it into the bayonet locks at the back of the rear panel - Fig. 64. f Punch the fastening plate for the side panel on the right out of the control panel –... -
Page 36: Installing The Control Panel
For the installer Cascade installations (2-3 pellet boilers next to each other) CAUTION Material losses Only for cascade installations (2-3 pellet boilers next to each other), where the distance between the boi- lers is 20-30 mm (see Fig. 20 on page 24): the cladding covers of the flush side panels must be removed and correctly disposed of for service and repair. -
Page 37: Fitting The Cladding Door On The Right
For the installer 13.16 Fitting the cladding door on the right f Screw the M6x20 hexagon bolt approx. 5 mm into the bottom of the door mounting and position 2x U6 washers – Fig. 74. f Thread the cladding door into the top of the door mounting and hook it into the bottom – Fig. 75. f Completely screw the hexagon bolt into the bottom and tighten it –... -
Page 38: Installing The Side Panel On The Left
For the installer 13.18 Installing the side panel on the left f Adjust the side panel into the cut-out to the left at the bottom of the base (Fig. 80, Fig. 81) and screw it into the top of the rear panel with 1 self-tapping screw – Fig. 82. Fig. -
Page 39: Installing The Door Mounting Bracket
For the installer 13.19 Installing the door mounting bracket f Attach the door mounting bracket on the left to the left side panel with 2x M5x20 hexagon bolts (Fig. 86) and to the inner right near the control panel with 2x self-tapping screws (Fig. 87). M5 x 20 Fig. -
Page 40: Installing The Cladding Door On The Left
For the installer 13.20 Installing the cladding door on the left f Screw the M6x20 hexagon bolt approx. 5 mm into the bottom of the door mounting and position 1x 14x0.2 shim washer – Fig. 90. f Thread the cladding door into the top of the door mounting and hook it into the bottom – Fig. 91. f Completely screw the hexagon bolt into the bottom and tighten it –... -
Page 41: Installing The Top Left Part Of The Cladding
For the installer 13.21 Installing the top left part of the cladding f Secure the top left part of the cladding with 3 self-tapping screws – Fig. 95. Fig. 94 Top le part of the cladding Fig. 95 Screw the cladding into the top at the le 13.22 Attaching the insulation to the auger tube/rotary feeder f Attach the insulation (included) to the auger tube/rotary feeder –... -
Page 42: Installing The Anti-Contact Protection Plate At The Bottom
For the installer 13.23 Installing the anti-contact protection plate at the bottom f Bend down the lug for fastening the cable duct on the anti-contact protection plate – Fig. 98. f Slide the anti-contact protection plate into the back of the rear panel and attach it at the front with 3 self-tapping screws –Fig. -
Page 43: Installing The Anti-Contact Protection Plate At The Top
For the installer 13.25 Installing the anti-contact protection plate at the top f Slide the anti-contact protection plate into the back of the rear panel and attach it at the front with 2 self-tapping screws – Fig. 103. Fig. 102 Anti-contact protection plate at the top Fig. -
Page 44: Installing The Infowin Touch
For the installer 13.27 Installing the InfoWIN Touch f Thread the connection cables from the InfoWIN Touch (LON/12 VDC and LAN cable) through the operating panel opening. f Connect the InfoWIN Touch connecting cables (Fig. 106) and plug the InfoWIN Touch into the operating panel (with the connection plug at the top) –... -
Page 45: Rear Fuel Hopper Cladding Cover
For the installer Installing the BIO 065 fuel conveyor sensor (accessory) see separate instructions provided, "Installing the BIO 065 fuel conveyor sensor". Fig. 110 Fuel conveyor sensor 13.29 Rear fuel hopper cladding cover f If the flue connection is at the top, punch out the cut-out – Fig. 111. If the flue connection is at the rear, do not punch out. -
Page 46: Front Fuel Hopper Cladding Cover
For the installer 13.30 Front fuel hopper cladding cover f Bend out 2 lugs sideways – Fig. 115. f Place the front fuel hopper cladding cover on the boiler or thread it in at the front and secure with 2 self-tapping screws –... -
Page 47: Installing The Access Ramp And Ash Box
For the installer 13.32 Installing the access ramp and ash box f Secure the access ramp for the ash box with 2 prefitted TT screw (M5 x 12) – Fig. 120. M5 x 12 Fig. 119 Access ramp Fig. 120 Install access ramp with 2 TT screws (M5 x 12) f Slide in the ash box –... -
Page 48: Cleaning And Operating Implements
For the installer 13.33 Cleaning and operating implements f Install the hanger with the instructions folder and cleaning and operating implements on a wall in the boiler room – Fig. 125. Supplied as standard: 1 ... Cleaning brush 2 ... Spatula 3 ... -
Page 49: Installing The Connecting Flue Pipe (Connecting Piece To The Flue)
(The fan can cause sound transmissions that create noise pollution). f) The BioWIN 2 Touch is a low-pressure boiler. This means that the flue gas system needs to meet the "N1" leak tight- ness requirement according to EN 1856-1 and EN 1856-2. Please ensure a sufficient immersion depth when fitting (e.g. - Page 50 For the installer Fig. 128 Flue connection at rear (drawing does not show exhaust pipe Fig. 129 Flue connection at top (drawing does not show exhaust pipe insulation) – view from front insulation) – view from front Staub messung Position Messö ffnung: Staub messung Pos Beruhigungsstrecke muss min.
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Page 51: For The Electrician
For the electrician FOR THE ELECTRICIAN The boiler and related accessories are designed to be installed only in dry areas (protection type IP 20). Installation of electrical components may only be performed by a qualified electrician and must fully comply with Approved Document P and all electrical standards in place at the time of the installation. -
Page 52: Electrical Connections
2 ... Cover of safety thermostat auger tube B8.1 3 ... Cover of safety thermostat B7.1 1 2 3 Fig. 132 Control panel for BioWIN 2 Touch 382–632 CAUTION Material losses Electrical cables must not touch heating and flue pipes, nor must they come in contact with non-insulated boiler components. - Page 53 Log on with your user name (e-mail address) and password and “myComfort” connects to your heating system. An administration fee will be charged by Windhager UK Ltd to activate the web server Touch and to connect to the MyComfort remote access. (This is a one off fee) To access the control panel: f Remove the cladding cover –...
- Page 54 The cables can be laid from the top and rear through the pre-punched feed-throughs (Fig. 139). For connection diagrams for the control system, see the separate instructions; for other connection diagrams, see sec- tion 20–22. Fig. 139 Cable feed-throughs in the cladding of the BioWIN 2 Touch – view from rear...
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Page 55: Connecting The Infinity Ta Control
For the electrician 16. Connecting the INFINITY TA control The control INFINITY TA is installed directly on the wall. CAUTION Material losses Do not install in bath or shower rooms. Ambient temperature not over +50 °C. A 3-pin ModBUS cable is used to connect the control to the boiler. The ModBUS connection and the connections for actuators, sensors and safety components are located on the control panel (screwless cage-spring-type terminals). -
Page 56: Installing Covers
For the electrician 17. Installing covers CAUTION Material losses f After connecting the cables, remove all remaining assembly materials (e.g. wire strands) from the control panel. f Bend the cable feed-throughs inwards on the connection terminal cover and secure the cover with 2 self-tapping screws –... -
Page 57: For The Service Technician
18. Commissioning and operating instructions Windhager Customer Service or an approved technician with a valid WIN-5 certificate will start up the boiler and will familiarise the customer with the system operator and cleaning of the boiler. Commissioning and full service are part of the guarantee requirements of the "Warranty conditions"... -
Page 58: Dimensional Drawings
Hochgestellt Zahlen Entwurf Nummer: 9 Dimensional drawings Entwurf Nummer: 9 DIMENSIONAL DRAWINGS All measurements in mm. 1665 KV ..Boiler flow (5/4" pipe) KR ..Boiler return (5/" pipe) 1665 E... Discharge 1374 A ..Pellet feed (Ø 50 mm pipe) B .. -
Page 59: Electric Circuit Diagrams
Electric circuit diagrams ELECTRIC CIRCUIT DIAGRAMS 20. Basic circuitry – BioWIN 2 Touch 20.1 Plan E1... -
Page 60: Plan E2
Electric circuit diagrams 20.2 Plan E2... -
Page 61: Plan E3
Electric circuit diagrams 20.3 Plan E3... -
Page 62: Connection Diagram - Biowin 2 Touch
Electric circuit diagrams 21. Connection diagram – BioWIN 2 Touch Two separate cables are needed to connect the changeover unit. – Cable for changeover-unit end switch (extra-low voltage): min. 3 x 0.5 mm² (no earth), we recommend using a shiel- ded cable if the cable is longer than 5 m –... -
Page 63: Connection Diagram For Pellet Feed With Buried Tank Mixer
22. Connection diagram for pellet feed with buried tank mixer f Operation with a mixer must be set in the service level – see the InfoWIN Touch operating manual; service level → settings → Type of fuel feed system → Suction turb. with mixer (for buried tank with mixer and for single probe). - Page 64 IMPRESSUM Media owner, issuer and publisher: Windhager Zentralheizung Technik GmbH, Anton- Windhager-Straße 20, 5201 Seekirchen am Wallersee, Austria, T +43 6212 2341 0, F +43 6212 4228, info@at.windhager.com, Images: Windhager; subject to amendments, printing and layout errors. Translatet from 023963/00 – edit UK 26/08/2016 – AWP-vor...