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Translation of the original operating instructions Ecotec E3000 Leak Detector Catalog No. 530-001, 530-002, 530-103, 530-104 From software version V3.34 kina22en1-28-(2211)
5.3 Connecting the ECO-Check calibrated leak................... 23 5.4 Connecting the external display unit to the Ecotec E3000RC.............. 24 5.5 Connecting IC1000/BM1000 ........................ 24 5.6 Connecting to the power supply system .................... 24 5.6.1 Connecting to a PC........................ 25 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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Starting the I•Guide program ..................... 54 6.5 Idle state (sleep)............................. 57 6.6 SERVICE ............................... 57 6.7 Retrieve information about the device.................... 57 6.8 Special features of individual gases....................... 61 6.9 Switch off.............................. 63 7 Warning and error messages........................ 64 8 Maintenance .............................. 71 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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9.1 Disposing of the device .......................... 83 9.2 Returning the device for maintenance, repair or disposal.............. 83 10 Appendix ............................... 85 10.1 Accessories............................ 85 10.2 Gas library.............................. 87 10.3 Menu tree ............................... 96 10.4 CE Declaration of Conformity......................... 99 Index ................................ 100 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
These operating instructions are intended for the owner of the leak detection unit E3000 and for technically qualified personnel with experience in leak detection technology and integration of leak detection devices in leak detection systems. 6 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
– International, national and local standards and guidelines – Additional device-related provisions and regulations Personnel qualifications • Allow only qualified service technicians to work with and on the device. The qualified service technicians must have received training on the device. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 7 / 104...
Ex/ATEX certified equipment. Ecotec E3000 including INFICON sniffer lines are not EX/ATEX certified. In risk-free areas and non-classified environments Ecotec E3000 can be safely used. The major risk associated with the leak detector is always the atmosphere around and inside the instrument enclosure and not the gas aspired by the sniffer into the interior of the detector.
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Exposure of the eyes to LED light can lead to lasting eye damage. exposure to light • Do not look into the LEDs of the sniffer handle from a short distance or for a longer period of time. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 9 / 104...
4 Description 4.1 Function and setup of the device The Ecotec E3000 is comprised of main unit and sniffer line. The Ecotec E3000 can verify and quantify gases sucked in by the sniffer line with the help of a selective mass spectrometer.
INFICON 4.2 Basic unit The basic unit is only called a “device” in the following as long as the meaning remains clear. Fig. 1: Ecotec E3000 Front view Display ECO-Check calibrated leak Handles and ventilation openings Lemo plug-in connector for sniffer...
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In order to better hear signals in a loud environment, you can connect headphones. Inputs/outputs (I/O port): The I/O port enables communication with a PLC. Some functions of the Ecotec E3000 can be controlled from the outside and measurement results and device states of the Ecotec E3000 can be transmitted to the outside.
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Fuses behind cover: For information on replacing the fuses, see "Replace mains fuses. [} 79]." Power supply: For information on the power connection as well as the labeling on the power connection (nameplate), see "Technical data [} 16]." 14 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
If the measuring value limit is exceeded, the display switches from green to red. You can additionally set one speaker in the handle to output a signal and the LEDs in the handle to flash or shine with maximum brightness, see "Basic settings [} 32]." Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 15 / 104...
4 | Description INFICON 4.4 Technical data 4.4.1 Mechanical data Ecotec E3000 Dimensions (W x H x D) 610mm x 370mm x 265mm Weight 34 kg 4.4.2 Electrical data Ecotec E3000 Mains voltages and mains frequencies 100 - 120 V ±10%, 50 / 60 Hz 207 - 236 V ±10%, 50 / 60 Hz...
INFICON Description | 4 Ecotec E3000 3 m sniffer line 0.7 seconds 5 m sniffer line 0.9 seconds 10 m sniffer line 1.4 seconds 15 m sniffer line 3.0 seconds 4.4.4 Ambient conditions Ecotec E3000 Permissible ambient temperature (during 10 °C to 45 °C...
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4 | Description INFICON Ecotec E3000 I•Guide Deactivated Calibration (cal), internal Activated Contrast Not inverted, setting 30 Volume Minimum volume Leak rate, selected, highest Automatic Leak rate filter I-Filter Menu PIN Deactivated, 0000 Measurement time (I•Guide) 1 second Measuring mass Peak value Deactivated, 5 seconds...
Moisture entering the device can lead to personal injury due to electric shocks as well as damage to property due to short circuiting. ► Operate the Ecotec E3000 only in a dry environment. ► Operate the Ecotec E3000 away from sources of liquid and moisture. CAUTION Danger due to dropping heavy loads The device is heavy and can damage persons and items through tilting or dropping.
The transport restraint blocks the mechanical system in the device. ► Remove the transport restraint before start-up. The transport protection is on the bottom of the Ecotec E3000 and consists of a yellow star screw. Fig. 5: Unscrew the yellow transport restraint before the start-up 5.2 Connecting the sniffer line...
[} 20]“. Screw in the metal capillary filter on the sniffer tip end. Calibrate the Ecotec E3000, see "Calibrate [} 43]." 5.2.1.2 Replacing the metal capillary filter with the plastic capillary filter If you want to switch from a capillary filter made of metal to a capillary filter made of plastic, you have to the remove the cone seal.
► If you wear a pacemaker, do not perform the installation yourself. ► If you wear a pacemaker, always maintain a distance of at least 10 cm from the holder when operating the device. 22 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
5.3 Connecting the ECO-Check calibrated leak A built-in calibrated leak (ECO-Check) and various external calibrated leaks are available as accessories for the Ecotec E3000, see "Accessories [} 85]." Please refer to the ECO-Check installation manual on how to connect the ECO-Check.
• Baud rate: 38400 5.6 Connecting to the power supply system The supply voltage of the Ecotec E3000 is specified on the labeling of the mains plug (rating plate). The Ecotec E3000 cannot be switched for other supply voltages. WARNING Danger from electric shock Improperly grounded or fused products may be dangerous to life in case of a fault.
Installation | 5 5.6.1 Connecting to a PC The connection is made with a commercially available 9-pin Sub-D plug. Please refer to the “Interface description Ecotec E3000” (doc. no. kins22e1) for further information on data exchange. 5.6.2 Connecting with a PLC The connection is made with a commercially available 25-pin Sub-D plug.
There is no separate Start function. However, you still have to calibrate the device and make different settings for your intended measurement. If the ECO-Check calibrated leak is not in the Ecotec E3000, an acoustic warning signal and the warning 71 are output during the first start-up.
Back to last menu level. Navigates in a selection list. Pressing the key assigns the allocation “0” to that key and “1” to an adjacent key. The same setting option exists for the numbers “2/3”, “4/5”, “6/7”, and “8/9”. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 27 / 104...
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Closing the window and calling up the measurement view. Back to the window with Measurement with I•Guide: Bring up list of I•Guide programs. Calling up help for the current function. Confirm an entry or selection. Table 2: Function symbols 28 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
The button on the top right next to the display can be used to start a calibration of the (CAL) Ecotec E3000 with an external test leak at any time. For further information on performing an external calibration, see "External calibration with external calibrated leak [} 45]."...
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[} 31]." Information button Pressing the information button i (to the bottom right of the display) shows information on the status of the Ecotec E3000. Details: See "Calling up information on the measurement [} 51]." Status line Status information is displayed in the lower line of the measurement window.
The green LED shows that the Ecotec E3000RC is switched on. It has a steady green light if an external display is connected and flashes if no external display can be detected. The red LED flashes in case of an error message; a steady red light indicates a warning. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 31 / 104...
• The current measured background value is set as the zero point with the ZERO button, see "Vacuum & access control [} 36]." • The START/STOP buttons do not have any function (the external display unit can also be used with other leak detectors made by INFICON that require these buttons.) 6.3 Basic settings Before making your first measurement, set the device using the following menu: •...
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Deactivate the function when surface conditions are stable again. Wake up If the Ecotec E3000 is in an idle state (sleep), a time can be set for it to start automatically. This way you can set the Ecotec up to run through its warm-up phase already before the shift starts.
You can also switch off the speaker completely. Alarm profile You can assign one of three alarm profiles to the device speaker: • Pinpoint • Setpoint • Trigger/alarm 34 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
Increase or reduce the contrast of the display using the arrow keys. If you press and hold the buttons, the values change continuously. The setting is applied immediately to the display. • To adjust the contrast of the currently displayed menu, select “Automatic”. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 35 / 104...
The hold time can be set to 5, 10, 15, or 20 seconds. 6.3.4 Vacuum & access control ZERO The gas concentration contained in the measurement environment can be set as ZERO point for measurement (background suppression). The function has the brief name “ZERO.” 36 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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The adjustment range is 160 to 999 sccm or 0 to 160 sccm. The closer the lower limit value is set to the actual flow rate, the more sensitive the Ecotec E3000 reacts to a beginning clogging of the filter and the sniffer line. Fig. 16: Setting flow limits The flow through the sniffer line depends on the atmospheric pressure of the environment.
6 | Operation INFICON correct signal strength with it. The monitoring ensures that the Ecotec E3000 does not become insensitive and that leaks are not detected without the user noticing. If the sensitivity is reduced, the “Sensitivity too low” error message is issued. Recalibration can restore sensitivity in this case, see "Calibrate [} 43]."...
PIN if all functions on the device are to be inaccessible, see "Vacuum & access control [} 36]." Local and RS-232: The Ecotec E3000 can be controlled via the interface and via inputs on the device. Recorder output > • linear Recorder scaling •...
“Settings gas” window will open. Fig. 20: Changing the settings for gas 1 With the buttons up and down you select a setting. Pressing the “change” button on the bottom right opens the associated settings menu. 40 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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0.004 999999 mbar l/s 2 x 10 9.9 x 10 Pa m 2 x 10 9.9 x 10 atm cc/s 2 x 10 9.9 x 10 Torr l/s 2 x 10 9.9 x 10 Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 41 / 104...
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You can find a list of all possible gases with their normal and alternative mass positions in the Appendix, see "Gas library [} 87]." 42 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
The ECO-Check calibrated leak includes R134a. It can be used for the calibration of gases with a mass position from 40 to 105 amu because the Ecotec E3000 converts the calibration result for the measurement of these gases.
“Gas deactivated” is displayed, see "Selecting the gas, changing gas parameters, activating measurement [} 40]." The Ecotec E3000 notices if you insert the sniffer tip in the opening of the calibrated leak and starts calibration automatically. Messages subsequently guide you through the calibration process.
6.4.2.2 External calibration with external calibrated leak For external calibration of the Ecotec E3000, we recommend calibrated leaks with leak rates > 2 g/a. If there are significantly elevated background concentrations in the test environment, a calibrated leak with a high leak rate is required.
3. Select “Equivalent name” in the window that opens. The gas library will be displayed again. 4. Select the equivalent name and confirm with “OK.” Fig. 26: Example for a measurement view with helium as refrigerant equivalent 46 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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The bottom right shows the correction factor of helium/Hydrogen based on the gas equivalent. If a set of parameters that exceeds the limits of the Ecotec E3000 is entered, the correction factor is displayed with inverted colors. In this case, adjust the parameter until the correction factor display returns to normal.
For the additional IGS calibration, you need a cyclopentane test leak and an isopentane test leak, available as “Calibration set for IGS mode.” The Ecotec E3000 recognizes errors you make in the gas sequence during the alignment and notifies you with a flashing gas display.
The standard factor is used to convert the current supplied by the sensor into a leak rate signal. If you are setting a user-defined gas, the Ecotec E3000 should subsequently be calibrated with and external test leak, if possible. If calibration is successful, you will not modify the standard factor.
The device is calibrated, see "Calibrate [} 43]." You have configured the device settings required for measurement, see "Basic settings [} 32]." You have configured the measurement settings required for your measurement, see "Settings for the measurements [} 39]." 50 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
• Selected gases with mass position and trigger value. Gases that are set but that are not currently sought for are marked. Fig. 31: Information on the measurement If there is an error message or a warning then this will be displayed instead of the gases. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 51 / 104...
You can also do without the calculation of an overall leak rate. The I•Guide program signal then serves merely as a default for time-controlled measuring. Set the number of measuring points to ZERO for this. 52 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
1 to 25 seconds. You must not set the measurement time to be shorter than the response time of the device, see "Technical data [} 16]." Idle time You can set a time between 0.1 and 25 seconds for the transition to the next measuring point. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 53 / 104...
Measure Measure point ..Measure pos..Ticking Measurement Tip to point ..To pos..Short signal Short signal time elapsed 54 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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During a cycle, you can use the key to move back one measuring point. The key takes you back to the beginning of the cycle. Fig. 35: Display after a successful measurement Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 55 / 104...
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• Serial number • Date and time • Alarm profile • Information on the current I•Guide program If two gases were selected for the I•Guide program, gas type A/B and leak rate sums A/B are displayed alternately. 56 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
If you press the SLEEP button in the main menu of the device, the device goes into idle state. The mass spectrometer is switched off and the pumps are stopped. “Sleep” is replaced with “START” in the main menu and the Ecotec E3000 is run up again with “START” or the wake-up function.
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Control SW version x.xx Measure SW version x.xx Filament A or B/A or B Set cathode / active cathode Power on time Emission on time A Emission on time B Serial number box Serial number sensor 58 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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Low / High Gas a/b/select Low / Low / Low High / High / High Input reserved Low / High Leak/Ready/Error Low / Low / Low High / High / High Relay “Leak“ Low / High Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 59 / 104...
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Foreline pressure AIN1 AIN1 Flow sccm Flow Page 9: RS-232 Info Ecotec E3000 ® Sniffer ASCII string Command sent from main device to sniffer line Sniffer ® Ecotec E3000 ASCII string Command sent from sniffer line to main device The information in the first two lines can be switched with the buttons “Sniffer”...
Setting the IGS mass position, see "Suppress interfering gases [} 48]." Special features with If you are sniffing for helium, the Ecotec E3000 needs longer for an analysis than with helium refrigerants. Therefore stick to the following times during which you will not move the sniffer tip.
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You can use a PRO-Check calibrated leak for the internal calibration of hydrogen / forming gas. Because the PRO-Check calibrated leak does not fit into the opening on the front panel of the Ecotec E3000, you have to connect it with a SUB –D cable, see installation manual of the ECO-Check.
► Allow the turbo molecular pump to power down before any maintenance work is performed or before moving the device. You can switch off the Ecotec E3000 at any time with the power switch (position “0”). It takes a few minutes for the turbo molecular pump to come to a standstill. The Ecotec E3000 must not be moved during that time.
Error messages Errors are events that the Ecotec E3000 cannot remedy itself and that force an interruption of operation. The error message consists of a number and a descriptive text.
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Enter the date and time, see reset! Please enter Miscellaneous [} 32]. date and time. The battery on CPU-board MC50 is Contact INFICON customer service. defective. Voltage 24V on the Fuse F6 on the wiring board is blown. Replace the fuse.* audio output is too low! The speaker is defective.
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If the problem still switched on at both can occur during the first 10 minutes exists: Contact INFICON customer cathodes.) after start-up. service. Both cathodes are defective. The Transpector is defective.
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Confirm the error message and (The emission failed restart the device. If the problem still The Transpector is defective. during operation.) exists: Contact INFICON customer service. No emission with first Start-up of the Emission failed. The You can continue to measure but...
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Fault rectification TSP parameters The Transpector was replaced. Check the Transpector parameters. inconsistent! Please The wiring board was replaced. Contact INFICON customer service. check! The EEPROM on the wiring board is defective. There are warnings Confirmed but not yet valid warnings Remedy the cause of the warning.
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Switch the instrument off. Wait until unit (E015) control. the pump has stopped (> 5 min). Switch the device back on. Contact INFICON customer service. Electronic drive unit Error in the communication between Contact INFICON customer service. does not recognize turbo molecular pump and control.
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The ambient temperature is too high. Confirm the work, see Calling up and managing maintenance information [} 71]. Error of the The temperature sensor is defective. Contact INFICON customer service. temperature sensor in the TC (E026) Error in the motor stage There is an error in the motor stages Contact INFICON customer service.
The error list includes the errors and warnings that occurred during the operation of the Ecotec E3000. Date and time are shown followed by an identification for the error or the warning (E… with errors and W… with warnings), with a brief description of the error or the warning.
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To have the complete entry displayed, select the appropriate line and press the button with the magnifying glass. 72 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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If you select “Maintenance schedule,” you have the option of deactivating the plan and thus the reminder messages. Under the maintenance schedule menu item, the warning W80 "Cathode switched over!" can be deactivated irrespective of the other reminders. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 73 / 104...
Check replaced, you have to enter the serial number as well as the identification with the calibration data. The installation of the ECO-Check in the Ecotec E3000 as well as the gas store replacement are described in the ECO-Check manual.
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• 2 screwdrivers, size 2 • Box wrench, 19mm (included in the delivery scope) • Allen wrench, 8 mm (included in the scope of delivery) • Allen wrench, 3 mm (not included in the scope of delivery) • Tweezers Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 75 / 104...
1 Heavier soiling of the measurement environment can also require earlier replacement. Explanation of maintenance levels: Maintenance level I: Customer without any technical training Maintenance level II: Customer with technical and INFICON training Maintenance level III: INFICON Service 76 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
5. Retighten the cover plate in front of the duct. 6. Put the device back on its feet and connect sniffer line and ECO-Check, if needed. 7. Confirm the work, see "Calling up and managing maintenance information [} 71]." Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 77 / 104...
8 soaked sticks (Porex rods). Plastic container and Porex rods are below the turbo molecular pump and accessible from the bottom of the Ecotec E3000. The bore for the oil wick cartridge is closed with an aluminum plug and a plastic screw.
The fuses are located behind a flap near the mains switch. They are in two slots. The mains fuses are available with order no. 200 000 914. Two identical fuses must be used at all times. Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 79 / 104...
The plastic capillary filter, the metal capillary filter and the water conservation tip are equipped with filter inserts. There is a cone seal below the metal capillary filter and the water conservation tip. This seal is already integrated into the plastic capillary filter. 80 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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If not then there is a leak somewhere and you have to check the screw connection. The cone seal may also have fallen out. 8. Confirm the work, see "Calling up and managing maintenance information [} 71]." 9. Calibrate the Ecotec E3000, see "Calibrate [} 43]." Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 81 / 104...
If not then there is a leak somewhere and you have to check sniffer tip and handle. 9. Confirm the work, see "Calling up and managing maintenance information [} 71]." 10. Calibrate the Ecotec E3000, see "Calibrate [} 43]." 82 / 104...
9 Decommissioning 9.1 Disposing of the device The owner can dispose of the device or it can be sent to INFICON. The device consists of materials that can be recycled. This option should be exercised to prevent waste and also to protect the environment.
Appendix | 10 10.2 Gas library The software of the Ecotec E3000 includes a list with approx. 100 gases that can be relevant for the refrigeration industry. These gases are saved to ROM (read only memory) and can be selected from the list in the appropriate menus for gases and trigger values.
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4/11 ECO-Check 5/11 Sniffer line 6/11 I/O port 7/11 Analog 8/11 Analog (2) 9/11 RS232 10/11 Info field bus CAL --> External calibration 11/11 Info field bus Adjust IGS BM1000 Table 12: Menu tree of Ecotec E3000 98 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
Power consumption 16 Pressure unit 33 Protection class 16 Factory settings 18 Function allocation 27 Function symbols 28 Relative humidity 17 Fuses 16 Retrieve information about the device 57 Return shipment 83 RS-232 connection 13 100 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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61 Standard factor 49 Storage temperature 17 Supply voltage 16 Suppress interfering gases 48 Switch off 63 Transport protection 20 Vacuum and access control 36 Wake up 33 Warning and error messages 64 ZERO 36 Ecotec E3000-Operating-instructions-kina22en1-28-(2211) 101 / 104...
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Index INFICON 102 / 104 Ecotec E3000-Operating-instructions-kina22en1-28-(2211)
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