M&C MP Series Instruction Manual
Analytical diaphragm pump
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- Instruction manual (19 pages)
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Summary of Contents for M&C MP Series
- Page 1 Analytical Diaphragm Pump Series MP ® MP47, MP47/R, MP47/D, MP47-Z, MP47-Z/R Instruction Manual Version 1.01.02...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
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Page 3: Table Of Contents
List of content General information ............................4 Declaration of conformity ..........................4 Safety instructions ............................5 Warranty ................................5 Used terms and signal indications ......................6 Introduction ..............................8 Description..............................8 Ambient conditions ............................9 Safety ............................................. 9 Technical data ..............................10 MP47/R and MP47-Z/R incl. -
Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Follow these safety precautions during installation, commissioning and operation of the de-vice: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS The ‘Danger’ warning sign indicates that death, serious injury and/or signifi- cant material damage will be the consequence, if the appropriate precau- tions should not be taken. Danger The ‘Warning’ warning sign indicates that death, serious injury or damage to property may occur, if the relevant precautionary measures are not observed. - Page 7 Wear safety glasses! Protect your eyes while working with chemicals or pointed objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, pointed objects or extremely high temperatures re- quires wearing protective clothes. www.mc-techgroup.com MP47 | 1.01.02...
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Page 8: Introduction
INTRODUCTION This diaphragm pump MP47 ... is suitable for corrosive gases. It is constructed especially for problems in the anal- ysis technique. DESCRIPTION The pump MP47 has a PTFE-head. All sample contacting parts are out of PTFE. The pump works absolutely lubri- cant free, so gases remain analytically unchanged. -
Page 9: Ambient Conditions
AMBIENT CONDITIONS When the pump is operating the following ambient conditions must be maintained: • Ambient temperature during operating: -10 to + 40 °C [14 to 104 °F]. • The pump must be protected from the effects of dust and water. •... -
Page 10: Technical Data
TECHNICAL DATA Diaphragm pump MP47/230 V MP47/115 V MP47-Z/230V MP47-Z/115V Part No. 02P1000 02P1000a 02P1100 02P1100a Power supply 230 V 50 Hz 115 V 60 Hz 230 V 50 Hz 115 V 60 Hz Degree of protection IP20 - DIN 40050 Capacity max. -
Page 11: Mp47/R And Mp47-Z/R Incl. Needle Valve For Flow Adjustment
MP47/R AND MP47-Z/R INCL. NEEDLE VALVE FOR FLOW ADJUSTMENT The integrated needle valve type /R in the pump head is an internal bypass and allows to adjust the flow capacity. In case of the optimal needle form, flow adjustment in a wide range is possible. All parts in contact with sample are made out of PTFE and PVDF. -
Page 12: Figure 4 Flow Capacity Type Mp47-Z/R
Figure 4 Flow capacity type MP47-Z/R MP47 | 1.01.02 www.mc-techgroup.com... -
Page 13: Mp47
MP47.../D INCL. DOUBLE DIAPHRAGM SAFETY SYSTEM/DIAPHRAGM BREAKAGE MONITORING 11.1 APPLICATION There are some applications - for example when processing with strong aggressive, high toxic or hydrocarbon contaminated gases, it is necessary to install a high-level safety system. For these applications, it is important to monitor continuously the tightness of the pump diaphragm. -
Page 14: Flow Sensor Lph 125-1-A-Spst Incl. Connection Set Mounted On Mp47
FLOW SENSOR LPH 125-1-A-SPST INCL. CONNECTION SET MOUNTED ON MP47.../D The optional available flow sensor LPH is provided with a mounting clip, 2 x male connectors 1/8”- 2 mm and 0.5 m PTFE tube 1 x 2 mm. LPH-7 l/h ø... -
Page 15: Installation Instructions
INSTALLATION INSTRUCTIONS When installing the pump make certain that accident prevention regulations and safety instructions including those for subsequent operation are observed. The safety instructions in chapter 8.1 Safety must be observed. The pump must only be used in the conditions specified in the technical data. -
Page 16: Mechanical
14.1 MECHANICAL • The dimensions of the mountings are given in figure 7 and figure 8. • The pump is provided for assembly and therefore it has to be fastened with screws. • Install the pump so that the fan can draw in sufficient cooling air. •... -
Page 17: Figure 8 Electrical Connection Of The Pump
Attention must be paid to the requirements of IEC 364 (DIN VDE 0100) when setting high-power electrical units with nominal voltages of up to 1000 V, together with the associated standards and stipulations. Note The main circuit of the pump type MP47 ... (230 V) must be equipped with a protective motor switch 0,63 - 1 A corresponding to the nominal current (over current protection). -
Page 18: Pneumatic
14.3 PNEUMATIC • Remove the protection plugs from the port threads (thread size G 1/4”). • Accessories like hose connections are screwed into the port threads by sealing tape (using M&C connectors sealing tape is not necessary). • Connect the suction and pressure lines. •... -
Page 19: Start Up
• Push the hose/tube onto the supporting nipple in the threaded joint. • Tighten the sleeve nut by hand. The tube is now mounted in a non-slip and pressure-resistant manner. Connection fittings for DN 4/6 or DN 6/8 are optionally available from M&C. START UP Before commissioning, the plant- and process-specific safety measures must be observed! The relevant safety regulations and measures must be observed for the media to be pumped. -
Page 20: Maintenance
Aggressive medium is possible. Warning Wear protective glasses and proper protective clothing during disassembly, repair or cleaning! MAINTENANCE Before the maintenance work is carried out, it is necessary that the specific safety procedures pertaining to the system and operational process are observed! It is necessary to take the pump off the mains before any assembly, mainte- Warning nance or repair work is carried out! -
Page 21: Exchange Of The Diaphragm
Valve, suction side Valve, pressure side Figure 9 Sectional drawing pump MP47 Parts and tools required: • Valve plates and structured diaphragm (see spare parts list, chapter 22). Always change valve plates, diaphragm and sealing rings at the same time Note Change the diaphragm and valve plates in the following sequence: 18.1... -
Page 22: Exchange Of The Valve Plates
Turn the flywheel P until the rod L is in a central position. Control that the bulge of the diaphragm K fits to the groove of housing A ; 7. Fix the diaphragm head B and the pressure plate C according to the mark; 8. -
Page 23: Cleaning
18.3 CLEANING • When changing valve plates and diaphragm, inspect all parts for dirt before assembling the pump head and clean them if necessary. • As far as possible clean the parts with a dry cloth. Solvents should not be used as they can attack the plastics and synthetic rubber parts. -
Page 24: Trouble Shooting
TROUBLE SHOOTING Before working on the pump isolate the power supply securely, then check that the lines are not live. The following tips for fault-finding are best employed in the sequence shown. Problem/Indication Possible cause Check/Action Pump produces no flow No main supply Check power supply;... - Page 25 Returns If you send your diaphragm pump to M&C Customer Service for repair, then we require a fully completed RMA Service Receipt. You can find the RMA Service Receipt on our website www.mc-techgroup.com under Service & Support Returns. There you enter information about the pumped medium, especially about aggressive pumped media. If hazardous or highly aggressive gases have been pumped with the pump, the pump must be cleaned before shipment.
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Page 26: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and they are not binding. Diaphragm pump MP47, MP47/R, MP47-Z, MP47-Z/R, MP47/D (C) Consumable parts (R) Recommended spare parts (S) Spare parts Recommended quantity being in operation [years] Part No. -
Page 27: Annexe
PVDF Male connectors with G-thread (ISO 1010031) 05V1045 Male connector DN 4/6-G 1/8” Material: PVDF 05V1050 Male connector DN 6/8-G 1/8” Material: PVDF 05V6600 Verrule DN 4/6, PVDF 05V6602 Verrule DN 6/8, PVDF 05V6605 Union nut DN 4/6, PVDF 05V6607 Union nut DN 6/8, PVDF ANNEXE Further product documentation can be seen and downloaded from our home page:...