Related Manuals for M&C MP-F Series
Summary of Contents for M&C MP-F Series
- Page 1 Bellows pump series MP ® MP-F05, MP-F05/R, MP-F10, MP-F10/R Instruction Manual Version 1.04.02...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
-
Page 3: Table Of Contents
Table of Contents General information ........................4 Declaration of conformity ......................4 Warranty ............................5 Warning signs and definitions ....................5 Correct operation ........................7 Wrong operation ......................... 8 Application ..........................9 7.1 MP-F05/R and MP-F10/R with integrated needle ..............9 Technical data ........................... -
Page 4: General Information
Headquarters M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Phone: +49 - 2102 - 935 - 0 E - mail: info@mc-techgroup.com Website: www.mc-techgroup.com General information The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Warranty
Warranty In case of a device failure, please contact immediately M&C or your M&C authorized distributor. We have a warranty period of 12 months from the delivery date. The warranty covers only appropriately used products and does not cover the consumable parts. Please find the complete warranty conditions in our terms and conditions. - Page 6 Corrosive! These substances destroy living tissue and equipment upon contact. Do not breathe vapors; avoid contact with skin and eyes. Wear protective gloves! Working with chemicals, sharpe objects or extremly high tempera- tures requires wearing protective gloves. Wear safety glasses! Protect your eyes while working with chemicals or sharpe objects.
-
Page 7: Correct Operation
Correct operation Follow these basic safety precautions during installation, commissioning and operation of the device: Read this instruction manual before commissioning and operating the product. Please make sure • to follow all warnings and safety instructions. • Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in compliance with the current regulations. -
Page 8: Wrong Operation
Wrong operation Please make sure to install and operate the pump for the in- tended use described in this instruction manual only. Warning The pump can only be operated within the parameters stated in the technical data of chapter ‘8 Technical data’. Warning The pump is not designed for liquids or particles. -
Page 9: Application
Application The bellows pump MP-F… is suitable for 100 % oil-free operation of corrosive gases. The construction and performance of the pump is especially tailored to the requirements of the analysis technique. The pump is gas tight and its operation is maintenance-free. All sample contacting parts of the bellows pump MP-F are corrosion resistant. -
Page 10: Figure 1 Needle Valve In A Half-Section View With One Quarter Removed
Figure 1 Needle valve in a half-section view with one quarter removed Service life and reliability of the pump is increased by using a bypass needle valve. This needle valve protects the pump from unnecessary high loads or overload. Figure 2 Pump with bypass needle valve MP-F…... -
Page 11: Technical Data
Technical data Bellows Pump MP-F05 /230 V MP-F05 /115 V MP-F10 /230 V MP-F10/115 V Part No. 05P1000 05P1000a 05P1005 02P1005a Part No. with needle valve 05P1010 05P1010a 05P1015 05P1015a MP-F../R Voltage 230 V 50 Hz 115 V 60 Hz 230 V 50 Hz 115 V 60 Hz Voltage tolerance... -
Page 12: Pump Capacities
Pump capacities Figure 3 Pump capacity MP-F05 and MP-F10 Dimensions Figure 4 Dimensions MP-F../R MP-F… | 1.04.02 www.mc-techgroup.com... -
Page 13: Receiving And Storing The Bellows Pump
Receiving and storing the bellows pump Please remove the bellows pump carefully from the packaging. Check the scope of the delivery • specified on the delivery note. Please make sure that you have received all items stated on the delivery note. Please check the unit for any transport damages after receipt and report any complaints to the •... -
Page 14: Installation Instructions
Installation instructions All relevant regulations regarding accident prevention and safety need to be met during installation and operation of the pump. High voltage! Working without disconnecting the power supply may cause an electrical Warning shock. Disconnect power supply before any assembly, maintenance or repair work. - Page 15 Aggressive condensate possible. Chemical burns possible due to aggressive media! For general electrical and mechanical work on the pump, wear personal protective equipment (PPE) in accordance with the risk assessment. Condensate accumulated inside the pump head destroys the pump. If it is likely that humidity or condensation occurs, the pump head needs Warning to be rotated 180°...
-
Page 16: Mounting The Pump
10.1 Mounting the pump The mounting site needs to comply with the following requirements: • Ambient temperature range during operation: +10 °C to +50 °C/0 °C to +50 °C for dry sample gas [+50 °F to + 122 °F/+32 °F to + 122 °F for dry sample gas]. The pump is rated IP55 (protection class) and it needs to be protected against water and dust •... -
Page 17: Figure 6 Rotating The Pump Head
Now you can change the position of the pump head in 90° steps. • After rotating the pump head to the selected position, please insert the four flange screws with • the lock washers back again and tighten them. • Put the lid back on, and secure the lid by tightening the three lid screws. -
Page 18: Electrical Connections
10.3 Electrical connections Be sure to observe all relevant safety regulations during the electrical installation of the pump. The main power supply must be turned off before connecting the pump. Do not operate bellows pumps MP F.. in explosive environments! Danger Incorrect voltage can destroy the device. -
Page 19: Pneumatic Connection
Figure 7 Electrical connection MP-F.. 10.4 Pneumatic connection • Remove protective plugs from the gas connection threads (thread size G1/4“). • It is possible to screw the tube connection fittings into the pump head either from the top or side. To screw-in the tube connection fittings from the side, please remove protective plugs from the gas connection threads on the side and screw them into the threads on the top. -
Page 20: Start Up
• To connect the suction and pressure line, please loosen the union nut of the compression ring fitting counter clockwise. Be sure to remove the union nut carefully from the fitting. There is a loose clamp ring inside the union nut. Slide the nut over the connecting tube. -
Page 21: Operating The Pump
If there is a chance that components installed downstream of the pump may block or reduce the • sample gas flow, it is necessary to install e.g. a pressure relief valve. This prevents the pressure to exceed the maximum permitted operating value. The bellows and valve plates are the only consumable parts of the pump. -
Page 22: Disassembly
Disassembly Before switching off the pump (decommissioning), the pump needs to be purged with inert gas or air, and it needs to be dried. Note Aggressive condensate possible. Chemical burns possible due to aggressive media! For general electrical and mechanical work on the pump, wear personal protective equipment (PPE) in accordance with the risk assessment. -
Page 23: Maintenance
Maintenance It is necessary to schedule maintenance work at least twice a year. The intervals between servicing are dependent on the process and system conditions in your facility. The facility QA/QC plan should address the frequency for maintenance and should be updated based on your operations. - Page 24 Inspect the following Action pump components Pump Check pump for external damages and any leakage in regular inter- vals, at least two times per year. Capacitor Check the conditions of the adhesive covers of the vents in regular intervals. Replace capacitor with damaged adhesive cover. Bellows and valve plates Replace at least when performance of the pump decreases.
-
Page 25: Replacing The Valve Plates
15.1 Replacing the valve plates If you replace the valve plates, we also recommend to replace the O- rings C at the same time. Note For replacing the valve plates, the sample gas fittings don’t need to be dismounted. To replace the valve plates, proceed as follows: 1. -
Page 26: Replacing The Bellows
2. Install the upper pump head A and then the pressure ring H again. Align both so that the screws fit into the threads in the housing. 3. Check that the bellows are seated correctly. The bellows must be attached to the connecting rod. 4. -
Page 27: Cleaning Instructions
3. Install the upper pump head A and then the pressure ring H again. Align both so that the screws fit into the threads in the housing. 4. Check that the bellows are seated correctly. The bellows must be attached to the connecting rod. 5. -
Page 28: Trouble Shooting
Trouble shooting High voltage! Warning Working without disconnecting the power supply may cause an electrical shock. Disconnect power supply before any assembly, maintenance or disassembly. Secure the pump against accidental restart. Problem/Indication Possible cause Check/Action No main supply Check power supply; Check power cable for correct fit. -
Page 29: Spare Parts List
Spare parts list The replacement interval for spare parts and consumables depends on the specific operating condition of the bellows pump. The quantities recommended in the following table are based on experience. Your replacement intervals will be based on your operating conditions. Bellows pump MP-F05, MP-F10, MP-F05/R, MP-F10/R (C) Consumable parts (R) Recommended spare parts... -
Page 30: Appendix
PVDF male connectors with G-thread (ISO 1010031) C) Consumable parts (R) Recommended spare parts (S) Spare parts Recommended amount based on number of years of operation [years] Part No. Description C/R/S 05V1060 Straight male connector DN 4/6-G1/4” material: PVDF 05V1065 Straight male connector DN 6/8-G1/4”...