M&C MP Series Instruction Manual
Analytical diaphragm pump
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- Instruction manual (37 pages) ,
- Operating instructions manual (18 pages) ,
- Instruction manual (27 pages)
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Summary of Contents for M&C MP Series
- Page 1 ® Analytical Diaphragm Pump Series MP MP47-Z-BPR150 Instruction Manual Version 1.00.01...
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Page 2: Table Of Contents
Contents General information ....................... 4 Declaration of conformity ..................... 4 Safety instructions ........................ 5 Warranty ..........................5 Used terms and signal indications ..................6 Introduction ........................... 7 Range of application ......................7 Ambiance ..........................7 Safety ..........................8 Technical data ........................9 Receipt of goods and storage .................... - Page 3 Dear customer, we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily. Should you still have any question, please do not hesitate to contact M&C directly or go through your appointed dealer.
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Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Please take care of the following basic procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important ma- terial damages will occur in case the respective safety measures are not fulfilled. D AN G E R This means that death, severe physical injuries and/or important ma- terial damages may occur in case the respective safety measures are not fulfilled. -
Page 7: Introduction
INTRODUCTION The diaphragm pump MP47-Z-BPR150 is suitable for the 100 % oil-free delivery of corrosive gases with changing pressure conditions. The capacity and construction of the pump is especially designed for the problems in the analyze technique. The pump is gas-tight and operates without any mainte- nance. -
Page 8: Safety
SAFETY The pumps MP47-Z-BPR150 are executed according to protection IP20 and do not provide any protec- tion against touching and foreign bodies. It is important to provide protection for persons against contact with life parts (e.g. electrical connections, eventually motor wind- W A R N I N G ! ings) or moving parts (e.g. -
Page 9: Technical Data
TECHNICAL DATA Diaphragm pump MP47-Z- MP47-Z- MP47-Z- MP47-Z- BPR150-Viton BPR150-Viton BPR150-Kalrez BPR150-Kalrez Part No. 02 P 1160 02 P 1160a 02 P 1165 02 P 1165a Voltage 230V 50Hz 115V 60Hz 230V 50Hz 115V 60Hz Protection class IP 20 - DIN 40050 Pump capacity max. -
Page 10: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE • Remove carefully the diaphragm pump and any accessories from the packaging and check imme- diately against the delivery note whether the consignment is complete. • Check the goods for any damage incurred during transport and, if necessary, inform your transport insurer of any damage. -
Page 11: Mechanical Installation
11.1 MECHANICAL INSTALLATION For the mounting dimensions, see illustration 7. Mount the pumps in such a way that the ventilator can suck sufficient cooling air. Make sure that nobody can touch the ventilator. Mount the pumps at the highest point in the system and/or mount them with the pump head downwards in order to avoid the collection of condensate inside the pump head. -
Page 12: Electrical Connection Of The Pump
Attention must be paid to the requirements of IEC 364 (DIN VDE 0100) and its associated standards and stipulations when setting high-power electrical units with nominal voltages of up to 1000V! N O T E ! The main circuit of the pump type MP47 ... (230 V) must be equipped with a protective motor switch 0,63 –... -
Page 13: Pneumatical Connection
11.3 PNEUMATICAL CONNECTION Remove the protection plug from the gas connection thread (thread size G1/4”). Accessories such as tube connections are screwed into the connection thread by means of a sealing tape (when using the screw fitting from M&C, no sealing tape is necessary). ... -
Page 14: Start Up
START UP Before starting up, please observe the safety measures related to the installation and the process! Also respect the respective safety prescriptions and measures related to the sampled gases. Before pumping the medium, please check the compatibility of the gas with the materials of pump head, dia- phragm and valves (for pump materials: see technical data). -
Page 15: Maintenance
MAINTENANCE Before the maintenance work is carried out, it is necessary that the specific safety procedures per- taining to the system and operational process be observed! Dangerous tension. Before carrying out any maintenance on the pump, disconnect the W A R N I N G ! pump from the supply voltage! Diaphragm and valve plates are the only parts subject to wear. -
Page 16: Change Of The Pump Diaphragm
Valve plates, sealing rings (2 per each pump head) and structured diaphragms (1 per pump head) according to spare parts list, chapter 17. It is recommended to change the valve plates and diaphragms always at the same time. N O T E ! Change the diaphragm(s) and the valve plates in the following sequence: 15.1 CHANGE OF THE PUMP DIAPHRAGM... - Page 17 As far as possible, clean the parts with a dry cloth. Do not use any solvents for cleaning because they can attack the plastic parts. If oil free compressed air is available, blow the parts out with Aggressive medium residues possible. Wear safety glasses and proper protection clothes when disassem- W A R N I N G ! bling, repairing or cleaning the pump!
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Page 18: Trouble Shooting
TROUBLE SHOOTING Before working on the pump, disconnect the power supply securely. Check that the lines are not alive. Problem/Indication Possible cause Action/Check Pump does not lift. No mains supply. Check power supply; check the correct fitting of the mains cable. Connections lines Remove blockade. -
Page 19: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. Diaphragm pump MP47-Z-BPR150 V) Consumable parts (E) Recommended spare parts (T) Spare parts Recommended quantity after operation of the pump [years] Part No..