M&C MP Series Instruction Manual

Analytical diaphragm pump
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Analytical Diaphragm Pump Series MP
MP06, MP12
Instruction Manual
Version 1.00.02

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Summary of Contents for M&C MP Series

  • Page 1 ® Analytical Diaphragm Pump Series MP MP06, MP12 Instruction Manual Version 1.00.02...
  • Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
  • Page 3: Table Of Contents

    List of Contents General information ........................4 Declaration of conformity ......................4 Safety instructions........................5 Warranty ............................5 Used terms and signal indications .................... 6 Introduction ..........................8 Description ..........................8 Ambient conditions ........................9 Safety ............................9 Technical data ........................... 10 Receipt of goods and storage ....................
  • Page 4: General Information

    Head Office M&C TechGroup Germany GmbH  Rehhecke 79  40885 Ratingen  Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely.
  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force.
  • Page 6: Used Terms And Signal Indications

    USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important ma- terial damages will occur in case the respective safety measures are not fulfilled. D AN G E R ! This means that death, severe physical injuries and/or important ma- terial damages may occur in case the respective safety measures are not fulfilled.
  • Page 7 Wear protective clothes! Working with chemicals, sharpe objects or extremly high tempera- tures requires wearing protective clothes. www.mc-techgroup.com MP06, MP12 | 1.00.02...
  • Page 8: Introduction

    INTRODUCTION Due to the implementation of resistant materials the pump type MP06/12 can be used in a wide range of applications with aggressive and corrosive gases. DESCRIPTION The pump head and all wetted parts of the diaphragm pumps type MP06/12 are made of PTFE respec- tively FKM.
  • Page 9: Ambient Conditions

    AMBIENT CONDITIONS During operation the following ambient conditions must be kept: • Ambient temperature during operating: -10 °C [14 °F] ..+ 40 °C [104 °F]. • The pump must be protected against the effects of dust and water. During operating an adequate supply of air for cooling must be provided. SAFETY The protection class of the pumps MP06/12 is IP54.
  • Page 10: Technical Data

    TECHNICAL DATA Pump series MP Version MP06 Version MP12 Part-No. 03P1000 03P1000a 03P2000 Power supply 230 V 50 Hz, 70 VA 115 V 60 Hz, 70 VA 230 V 50 Hz, 70 VA Capacity max. without pressure 5.5 l/min 11 l/min Operating pressure max.
  • Page 11: Mechanical Installation

    10.1 MECHANICAL INSTALLATION • The mounting dimensions are given in figure 2. • The pump is provided for assembly and therefore it has to be fastened with screws. • Install the pump so that the fan can draw in sufficient cooling air. •...
  • Page 12: Pneumatic Installation

    Attention must be paid to the requirements of IEC 364 (DIN VDE 0100) when setting high-power electrical units with nominal volt- ages of up to 1000 V, together with the associated standards and N O T E ! stipulations. Check the details on the type plate to ensure that the equipment is connected up to the correct mains voltage.
  • Page 13: Starting

    The tightness of the connections can only be guaranteed if the end section of the connection hose/tube is flat (use a hose-cutter) ! N O T E ! • Loosen the sleeve nut of the clamping-ring threaded joint by turning to the left. Take care that the nut is removed carefully from the body of the threaded joint to avoid losing the clamping ring which is mounted loosely into the nut.
  • Page 14: Closing Down

    CLOSING DOWN If the pump is putting out of action for a short time, no particular measures need to be taken. If the pump is out of action for a longer time, please purge it with Nitrogen. The area in which the pump is situated when not in use must be kept free of frost at all times! N O T E ! Aggressive medium is possible.
  • Page 15: Changing The Diaphragm, Valves And Sealings

    Parts and tools required: • Valve plates, sealing rings (2 each pump head) and diaphragm • Hexagon socket screw key 3 Always change valve plates, diaphragm and sealing rings at the same time. N O T E ! Change the diaphragm, valve plates and sealing rings in the following sequence: 14.1 CHANGING THE DIAPHRAGM, VALVES AND SEALINGS Hexagon screws...
  • Page 16: Cleaning

    • Unscrew the diaphragm by hand out of the tapping hole of the rod (counter-clockwise); • Screw the new diaphragm into the rod hand-tight; • Change the sealing rings and valve plates; • Put on the basic part of the pump head and control that the bulge of the diaphragm fits to the groove of the pump head;...
  • Page 17: Trouble Shooting

    TROUBLE SHOOTING Before working on the pump, disconnect the pump from the power supply, ensure and check that it is voltage free. The following troubleshooting instructions are hierarchical, i.e. practical to use in the order given. Problem/indication Possible cause Action/Check Pump does not op- No main supply.
  • Page 18: Spare Part List

    SPARE PART LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. Diaphragm sample pump Type MP06, MP12 (C) Consumable parts, (R) Recommended spare parts, (S) spare parts recommended quantity being in operation [years] C/R/S...

This manual is also suitable for:

Mp12Mp06

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