Related Manuals for M&C SR Series
Summary of Contents for M&C SR Series
- Page 1 Peristaltic Pump Series SR ® SR25.1, SR25.2-G, SR25.1/Ex Instruction Manual Version 1.01.01...
- Page 2 Dear Customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
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Page 3: Table Of Contents
Content General information ............................. 4 Declaration of conformity ........................... 4 Safety instructions ..............................5 Intended use ........................................... 5 Warranty................................. 6 Used terms and signal indications ........................6 Introduction ................................8 Technical Data ............................... 8 Options for SR25.1/Ex ......................................8 Dimensions ..........................................9 Description ................................10 Reception and storage ............................11 10 Installation instructions .............................12... -
Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Please take care of the following basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Warranty
WARRANTY In case of a device failure, please contact immediately M&C or your M&C authorized distributor. We have a warranty period of 12 months from the delivery date. The warranty covers only appropriately used products and does not cover the consumable parts. Please find the complete warranty conditions in our terms and conditions. - Page 7 High voltages! Protect yourself and others against damage which might be caused by high voltages. Toxic! Acute toxicity (oral, dermal, inhalation)! Toxic when in contact with skin, swallowed or inhaled. Corrosive! These substances destroy living tissue and equipment upon contact. Do not breathe vapors;...
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Page 8: Introduction
INTRODUCTION The peristaltic pump SR25... has been specially developed for the condensate removal in analysis applications. It ensures a continuous condensate discharge at gas sample coolers, condensate collecting vessels, etc. Synchronous motor and gearing unit with return stop make a condensate backflow impossible. The capacity of 0.3 l/h guarantees a safe condensate removal, for example when cooling 850 l/h sample gas with an inlet dew point of +70 °C [158 °F] to a temperature of 5 °C [41 °F]. -
Page 9: Dimensions
Option Ex-connecting box for Version for one peristaltic pump Version for 4 peristaltic pumps SR25.1/Ex Part number 01P9400 01P9405 Electrical connections/cable glands Terminals max. 4 x 2.5 mm /1 x Terminals max. 16 x 2.5 mm /1 x M20 x M20 x 1.5, 1 x M12 x 1.5 1.5, 4 x M12 x 1.5 Protection/electrical standard... -
Page 10: Description
Figure 3 Dimensions SR25.1/Ex in stainless steel enclosure (01P1250) Figure 4 Dimensions SR25.2-G DESCRIPTION The peristaltic pump SR25.1 is self-suctioning and designed for continuous operation. It consists of 3 compact parts: • synchronous motor, • gearing unit with return stop, •... -
Page 11: Reception And Storage
The compatibility of the tube material with unknown gases has to be checked before using. Note The use of ready-made tubing sets means that tubing can be changed easily and without the use of tools. The screw-on DN4/6 tubing connections also allow the connection of PTFE tubing. The peristaltic pump SR25.1... -
Page 12: Installation Instructions
INSTALLATION INSTRUCTIONS When installing the pump make certain that accident prevention regulations and safety instructions including those for subsequent operation are observed. The safety instructions in section must be observed. The following ambient conditions must be observed: • Ambient temperature: max. +50 °C [122 °F] •... -
Page 13: Supply Connections
Pump head (outside the device housing) Device front panel Recommended mounting distance Pump motor (inside the device housing) Figure 6 SR25.2: Mounting distance between front panel and pump motor SUPPLY CONNECTIONS 11.1 HOSE CONNECTIONS The tube connections are on the upper side of the pump. The standard threaded hose couplings are DN4/6. Tube connections with hose nipples are available as an option (see spare parts list chapter 18). -
Page 14: Electrical Connections
The tightness of the connections can only be guaranteed if the connection hose has a straight rim (use a hose cutter). Note Aggressive condensate is possible. Chemical burns caused by aggressive media possible! Wear protective gloves and protective glasses! Wear proper protective clothing! 11.2 ELECTRICAL CONNECTIONS Connect the cables for the power supply as follows:... -
Page 15: Preparations For Commissioning
The electrical connection of the SR25.1/Ex must be done in a separate EExe box with the cable gland M12 x 1 included: 230 V - blue and red 115 V - blue and white. The respective cable which is left (230 V white and 115 V red) must be connected at a separate terminal. -
Page 16: Closing Down
CLOSING DOWN The area in which the pump is situated when not in use must be kept free of frost at all times! Note If the pump is putting out of action be sure that the pressure in the lines is atmospheric. On short-term decommissioning of the peristaltic pump no special measures need to be taken. -
Page 17: Changing The Pump Tubing
Explosion hazard due to wear and tear! Warning Therefore, a regular inspection of all pump components is necessary according to the following maintenance plan. Flexible tube, conveying belt, contact pulleys and contact springs are the only parts of the pump subject to wear. They are simple to change. -
Page 18: Figure 8 Changing The Pump Tubing
If you return the hose pump to M&C customer service for repair, we will ask for information concerning the delivered liquid. The pump should be cleaned of hazardous or highly aggressive contaminants Warning prior to return shipment. Conveying belt S-bolt Tubing set contact pulley springs... -
Page 19: Changing Contact Pulleys And Springs
Figure 9 Different pump tube sizes 15.2 CHANGING CONTACT PULLEYS AND SPRINGS While mounting, make sure that the center of rotation and the driver are aligned. Use genuine spare parts only! Note Follow these instructions to change the contact pulley and springs: 1. -
Page 20: Reassembly Of The Driver
6. Dismount roller axes and change contact pulleys. Take care that axles are not worn out by the springs and have damaged the dent at the axles front end. The axles must be replaced when worn out (see Figure 11). The dent prevents rotation of the axle Worn out... -
Page 21: Cleaning The Pump Head
While mounting, make sure that the center of rotation and the roll carrier (driver) are aligned. Make sure that the collar of the shaft bore (see Figure 10) faces towards the front of the Note pump head while mounting the roll carrier. Use genuine spare parts only! 15.4 CLEANING THE PUMP HEAD... -
Page 22: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and they are not binding. Peristaltic pump SR25.1, SR25.2-G, SR25.1/EX (C) Consumable parts (R) Recommended spare parts (S) Spare parts Recommended quantity being in operation [years] Part No. -
Page 23: Figure 12 Overview Risk Assessment
Risk rank or required Risk value performance level Low risk Starting point High risk Severity of injury: S1 = 1 = minor (reversible injury) S2 = 2 = serious (irreversible injury, death) Frequency and duration: F1 = 1 = infrequent or short exposure to hazard F2 = 2 = frequent (more than once per hour/shift) Possibility of preventing or limiting the damage P1 = 1 = possible... -
Page 24: Appendix
Caution electric shock Risk rank group C When installing high-power systems with nominal voltages of up to 1000 V, the requirements of VDE 0100 and their relevant standards and regulations must be observed! This also applies to any connected alarm and control circuits. Before opening the products, they must always be disconnected from the power supply. -
Page 25: Figure 13 Spare Part Drawing Sr25.1
Figure 13 Spare part drawing SR25.1 www.mc-techgroup.com SR25 | 1.01.01... -
Page 26: Figure 14 Spare Part Drawing Sr25.2
Figure 14 Spare part drawing SR25.2 SR25 | 1.01.01 www.mc-techgroup.com... -
Page 27: Figure 15 Ec-Type Examination Certificate Sr25.1/Ex, Sr25.2/Ex And Sr25.3/Ex
Figure 15 EC-type examination certificate SR25.1/EX, SR25.2/EX and SR25.3/EX www.mc-techgroup.com SR25 | 1.01.01... - Page 28 SR25 | 1.01.01 www.mc-techgroup.com...