Volvo Penta D13 Series Operator's Manual
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Volvo Penta D13 Series Operator's Manual

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OPERATOR'S MANUAL
D13

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  • Page 1 OPERATOR’S MANUAL...
  • Page 2 .‫شهرً ا من بعد التسليم‬ /http:// manual.volvopenta.com/coupon Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ CALIFORNIA PROPOSITION 65 WARNING Engine exhaust, some of its constituents, and a broad range of engine parts are known to the State of California to cause cancer, birth defects, and other re- productive harm.

  • Page 3: Table Of Contents

    Table of Content Foreword ...................... 4 Safety Information ..................5 Introduction ....................8 Volvo Penta Dealer Network ..............11 Volvo Penta Action Service ..............11 Instruments and Controls ................ 12 Ignition Lock ..................12 e-Key panel ..................12 Ignition switch ..................13 Control Panels ..................
  • Page 4 Main switch ..................113 Fuses ....................113 Electrical Connections ............... 113 Battery ....................114 Electrical Installations ................ 116 Reverse Gear ..................117 Reverse gear MGX ................117 Reverse gear, ZF ................118 Storage ..................... 121 47708638 09-2016 © AB VOLVO PENTA...
  • Page 5 Joystick Inboard Docking calibration ............. 134 Drive Straight calibration ............... 136 Technical Data ..................137 Viscosity ....................138 Coolant, Mixing ..................140 Identification Numbers ............... 144 Declaration of Conformity ..............145 Declaration of Conformity ..............145 Index ......................147 47708638 09-2016 © AB VOLVO PENTA...

  • Page 6: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta marine engine, you become part of a worldwide network of dealers and service workshops that assist you with technical advice, service requirements and replacement parts. Contact your nearest authorized Volvo Penta dealer for assistance.

  • Page 7: Safety Information

    In some cases, this symbol is used on our products and refers to important information in the operator’s manual. Make sure that warning and information symbols on the engine are clearly visible and legible. Replace symbols that have been damaged or have been painted over. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 8 Lanyard Switch We recommend installing and using a lanyard switch (optional), especially if the boat is capable of high speeds. The lanyard switch stops the engine if the driver looses control of the boat. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 9 • Inform everybody aboard about where the safety equipment is located, and how it works. Make sure that there is more than one person aboard who can start and operate the boat safely. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 10: Introduction

    About this manual Warranty This Operator's Manual has been prepared to give Your new Volvo Penta marine engine is covered by a you the greatest possible benefit from your Volvo limited warranty, subject to the conditions compiled in Penta marine engine. It contains necessary the Warranty Information.
  • Page 11 Since oil consumption is higher during the running in Volvo Penta original spare parts. If reliable and period, be sure to control the oil level more frequently purpose-built parts are not used, your safety, health, than normally recommended.
  • Page 12 Volvo Penta original parts may here may invalidate the engine emission certificate. adversely affect the system performance, safety, and This means that AB Volvo Penta will no longer be able warranty coverage. to guarantee engine conformity with the certified We recommend you only use electronic systems and model.

  • Page 13: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 14: Instruments And Controls

    Instruments and Controls This chapter describes the instruments, panels and controls Volvo Penta sells for your engine. If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer.

  • Page 15: Ignition Switch

    The ignition must be switched on here in order for other helm stations to be used. Read the starting instructions in the Starting, page 61 chapter to make sure you use the correct start procedure. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 16: Control Panels

    Instruments and Controls Control Panels Volvo Penta control panels can be installed in different combinations. The panels all look the same but are configured to handle different functionality. The number of available panels and their function depend on the boat’s functionality setup.

  • Page 17: Cruise Control

    Neutral (N) position. Cruise Control Switch on cruise control by pressing the button. Make fine adjustments to the locked engine speed by pressing the + or – buttons to increase or reduce the speed. P0001259 47708638 09-2016 © AB VOLVO PENTA...

  • Page 18: Docking Panel

    The helm station is locked. Start/Stop Press the STOP and START buttons to stop and start all engines. The circles above the engine symbols show which engines are running. An empty circle means an engine is running. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 19: Synchronization Panel

    Go to the information display to obtain information regarding the alarm. Contact a Volvo Penta workshop for a complete readout of all fault messages. For further information on how to handle fault...

  • Page 20: Gauges

    The dial shows the level of fresh water in the fresh water tank. 6 Rudder Position Indicator The instrument shows rudder position. 7 Alarm Monitor The alarm monitor provides a visual warning for any active alarm. 21447 47708638 09-2016 © AB VOLVO PENTA...

  • Page 21: Displays

    Instruments and Controls Displays Volvo Penta offers several different display types and sizes. This chapter describes the Information Display, the 4" Display and the 7" Display. For more information about Volvo Penta Glass Cockpit displays, see separate documentation. Information Display The information display shows engine and operational information, messages and alarms.
  • Page 22 To see the what faults have been detected, press the OK button. For further information on how to handle fault messages and recommended actions, refer to Fault Handling, page 72. Backlighting Display backlighting can be adjusted by pressing the buttons simultaneously. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 23: 4" Display

    Make a habit of protecting the screen by using the protective cover when the boat is not in use. The Volvo Penta 4" screen is controlled using the panel buttons as follows: Return to the previous menu.
  • Page 24 Depending on the functions installed in the boat, the following can be displayed: Engine Speed Engine Hours Engine Coolant Temperature Engine View Battery Voltage Engine Oil Pressure Turbo Pressure Exhaust Temperature Transmission Oil Pressure Transmission Oil Temperature Propeller Rotation Ahead Speed 47708638 09-2016 © AB VOLVO PENTA...
  • Page 25 • Trip Hours shows the time travelled since last trip computer reset. Average Fuel Trip Computer Reset To reset all trip computer parameters, press the Menu button and select Trip Reset. Trip Computer Reset 47708638 09-2016 © AB VOLVO PENTA...
  • Page 26 Day mode shows dark colored text against a light colored background and Night mode shows light colored text against a dark colored background. Settings Fuel Tank Fuel tank calibration and settings. For information regarding calibration, refer to Fuel Tank, page 128. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 27 If the speedometer is showing incorrect values, it is possible to correct this by adjusting the Speed Factor. Refer to Speed Factor, page 129 for more information. EVC Information Shows information about components, software, and functions. Installed functions are check marked. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 28 1 Press the Menu button and select Replace Gauge. 2 Navigate to the gauge to be replaced using the buttons and press the button. 3 Select the gauge to replace the former one and press the button. Replace Gauge 47708638 09-2016 © AB VOLVO PENTA...
  • Page 29 Instruments and Controls Restore Default View To revert to the basic display settings, navigate to Restore Default View. 1 Press the Menu button and select Restore Default View. 2 Press the button. Restore Default View 47708638 09-2016 © AB VOLVO PENTA...

  • Page 30: Glass Cockpit Display

    Autopilot lost communication with H... suitable actions. 8:34 Check Auxiliary bus For further information see Fault Handling, page 72 8:34 Check Auxiliary bus and Volvo Penta Glass Cockpit manual. 7:15 Check Auxiliary bus 13-JAN-2016 Sorted by Time Back Engage Info...
  • Page 31 SOC (state of charge) • Time to empty / Time to full • Voltage • Current • Battery health 1. Shows engine torque output in percentage of available engine torque, at current engine speed. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 32: 7" Display

    In the menu Customize, it is possible to select which instruments to display and how they are presented. Information for to up to three engines can be displayed on the screen. Color coding is used to separate the information for the different engines. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 33 Remove, removes the instrument. Replace, change one instrument for another by turning the knob to the desired instrument and press button. P0001185 Analog/Numeric, specify whether the instrument will be displayed as analog or digital. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 34 Fresh water level • Propulsion rpm • Depth with alarm • Engine load • Seawater temperature • Seawater pressure 1. Shows engine torque output in percentage of available engine torque, at current engine speed, 47708638 09-2016 © AB VOLVO PENTA...
  • Page 35 Average Fuel Economy is based on the average fuel consumption since last trip computer reset. Trip Distance shows the distance travelled since last trip computer reset. Trip Time shows the time travelled since last trip computer reset. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 36 - Fuel Level - Freshwater Level - Interceptor Position shows the interceptor position. For more information about the interceptor system, see the chapter entitled Volvo Penta Interceptor System. To reset all trip computer data, press the button and select Trip Reset.
  • Page 37 Define for which engines information shall be displayed. Info Display Contrast Set the display contrast for all displays. Units Set the unit settings for the system (metric, US, or Imperial). Language Set the system language. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 38 See the chapter entitled Speed Factor for more information. Depth Set the echo sounder depth alarm by following the instructions on the display. Fuel Tank Calibrate the fuel tank by following the instructions on the display. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 39: Alarm Display

    OK button. alerts. If possible continue your journey Use the knob to browse between alerts. and contact a Volvo Penta workshop at next stop. 2 Fault message with description and suggestion for 1 / 3 MID: 164 PPID: 393 FMI: 4 OCC: --- Active: 0.1 (Eng.

  • Page 40: Sdu (Shutdown Unit)

    Overspeed test To test overspeed function push the overspeed test button (inside the SDU). When pushed the overspeed NOTICE! Only use Volvo Penta tool supplied with SDU limit drops 25%. for reset. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 41: Sdu Indications

    8 Red – S3 Shutdown active H Yellow – S2 Broken wire detected 9 Red – S2 Shutdown active Yellow – S1 Broken wire detected 10 Red – S1Shutdown active J Overspeed shutdown test button 47708638 09-2016 © AB VOLVO PENTA...

  • Page 42: Sdu Control Panel

    2 Push the SHUTDOWN RESET-button on the 4 Start the engine. engine-mounted electrical box. 3 Turn off the ignition. Shutdown Override When activated, only overspeed and broken wire 4 Start the engine. shutdowns are active. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 43: Controls

    Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. A single-lever control operates both gearshift and throttle functions with the same lever.

  • Page 44: Electronic Controls

    10 TRIM Manually adjust the interceptors. Manual adjustment using the TRIM button (10) will override the automatic function, if enabled. For twin engine installations, the adjustment of the drives are synchronized. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 45: Disengaging The Shift Function

    3 Release the button. The N symbol on the control will light up as confirmation that the gearshift function is disengaged and that the lever will only affect engine revolutions. To exit neutral mode, press the button again. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 46: Adjusting The Friction Brake

    2 Remove the cover (3). 3 Adjust the friction brake (1) and/or click mode (2) by turning the screw clockwise for stiffer lever movement, and counterclockwise for lighter lever movement. 4 Replace the cover. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 47: Optional

    Optional Lowspeed The Volvo Penta Lowspeed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed. N = Neutral position. Transmission is disengaged and engine revolutions are at idle.

  • Page 48: Joystick

    Optional Joystick Volvo Penta Joystick is a control used for docking and maneuvering. Practise using the joystick and its functions in a safe and proper manner. Practise how to operate the boat with both joystick docking and steering functions. CAUTION! The joystick maneuvering works differently depending on if the docking function or steering function is active.
  • Page 49 Installation 1 / Installation 2 No movement. No movement. Installation 1 Installation 2 Installation 1 Installation 2 Installation 1 Installation 2 22628 47708638 09-2016 © AB VOLVO PENTA...

  • Page 50: Joystick For Docking

    (A). An audible signal will sound twice to confirm that docking mode is deactivated, and the docking light will go out. The docking function is also deactivated if the controls are moved from the neutral position. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 51 Use the steering wheel and throttle control levers in all other situations. The boat is maneuvered by moving the joystick forward, aft, abeam, twisting the top of the joystick and combinations of the movements. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 52 Optional In order to achieve a diagonal movement, move the joystick diagonally and use the joystick knob to adjust the boat’s direction accordingly. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 53: Joystick Driving

    NOTICE! Full joystick movement to one side corresponds to full helm. Maneuvering abeam provides a faster response than adjusting the heading by twisting the top of the joystick. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 54: Autopilot

    – Return to the previous menu. If the button is held down the display will go to the Autopilot menu. – Menu button functions are shown on the display. – Sets the autopilot in standby mode. STBY P0016636 47708638 09-2016 © AB VOLVO PENTA...
  • Page 55 GPS/plotter. This is because the autopilot shows boat heading, i.e. it does not take leeway or drift into consideration. On the other hand, the plotter shows the boats actual track. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 56 Setting pattern helm, port or starboard. Spiral distance can be set under Settings > Search area; the default setting is 20 m (50 ft). 47708638 09-2016 © AB VOLVO PENTA...
  • Page 57 Man over board (MOB) – Turns the boat to come parallel with the position when MOB was activated. Speed must be below plane speed for this pattern to be activated. Setting the helm, port or starboard, for the direction of the turn. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 58 Operating position Setting the display for normal operations or demonstration mode. Factory reset Settings will revert to the factory settings and zero the autopilot calibration. NMEA 2000 devices List of connected NMEA 2000 units. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 59: Propeller Shaft Brake

    On isolated occasions, the propeller shaft flange may be locked in a suitable manner instead. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 60: Volvo Penta Interceptor System

    Optional Volvo Penta Interceptor System The Volvo Penta interceptor system is a trim system that uses interceptors installed on the transom to act on a boat's running characteristics and provide a safer, more comfortable passage regardless of weather conditions. The IS system affects a boat's running characteristics at speeds of ≈10 knots and above.

  • Page 61: Operation

    The auto function is still active but the system changes default mode. To revert to pre-calibrated auto mode, press the TRIM ASSIST button twice. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 62: Screen Display

    Self cleaning is performed whether or not the boat is in use. During prolonged inactivity, e.g. winter lay-ups, self cleaning can be switched off by turning off the circuit breaker or disconnecting power. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 63: Starting

    • Unlock the EVC system. • Start the engine bay fan, where fitted, and allow it to run for at least four minutes. Check there is sufficient fuel for the planned trip. • P0005851 47708638 09-2016 © AB VOLVO PENTA...

  • Page 64: Starting The Engine

    START/STOP START/STOP P0016670 Check the Instruments If a fault is registered it will be shown in the information display. See the chapter entitled Fault Handling for further information and recommended actions. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 65: Read The Instruments And Warm The Engine Up

    IMPORTANT: Never race the engine when it is cold. Racing the engine when it is cold may damage the engine components and decrease the engine lifetime. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 66: Operation

    3 Take the indicated actions; see chapter Fault Code Register, page 77. The fault will be stored as long as the fault remains. It will be possible to read out the fault code at an upcoming service. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 67: Maneuvering

    3 Move the control lever to Reverse (R) with a rapid, distinct movement and increase engine speed. IMPORTANT: To avoid water entering the stationary engine via the exhaust pipe, it is important that all engines are running during reverse maneuvers. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 68: Helm Stations

    Lock or unlock an active helm station by pressing the STATION button (2). The padlock icon (3) lights up when the helm station is locked. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 69: Station Handling For Type Approved Installation

    3 Activate the helm station that is to take control by pressing the STATION button. The green led will light up to indicate the station is active and the padlock symbol will light up to show that the helm station is locked. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 70: Cruising Speed

    (approximately) the same position. 2 The engine speed levers are in a forward position. The synchronizer is disengaged as soon as the conditions are no longer met or if the engines reach maximum throttle. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 71: Engine Shutdown

    “0” position or removed before main switches are switched off.. IMPORTANT: Make sure the ignition is turned off before the main switches are switched off. Otherwise the alternator and electronics could be damaged. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 72: Auxiliary Stop

    • Close the sea cock where fitted. • Take an hour meter reading and carry out preventive maintenance according to the maintenance schedule. Turn off the main switch before any long stoppage. • 5914 47708638 09-2016 © AB VOLVO PENTA...

  • Page 73: Operation Break

    Maintenance, page 103 and Seawater System, Draining, page 108 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. P0005905 47708638 09-2016 © AB VOLVO PENTA...

  • Page 74: Fault Handling

    Contact a Volvo Penta workshop for assistance with diagnostic readouts and unresolved faults. NOTICE! The thruster is not a Volvo Penta product. For assistance with faults regarding the thruster, please contact the thruster supplier service center. If needed, contact your Volvo Penta dealer for more information.

  • Page 75: Acknowledge Message

    1 Push OK to acknowledge the alarm. The buzzer will become silent. 2 Read the message. 3 Push OK again and the message will disappear. The alarm must be acknowledged before the engine can be started. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 76: Faults List

    Volvo Penta workshop. When system power is reconnected, any remaining faults are displayed on the screen. Faults that have not been remedied must be acknowledged every time system power is switched 47708638 09-2016 © AB VOLVO PENTA...

  • Page 77: Fault Tracing

    A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if problems occur which you can not solve by yourself. NOTICE! Read through the safety advice for care and maintenance work in the Safety precautions for maintenance and service operations chapter before starting work.
  • Page 78 37. Faulty engine speed sensor 38. Stored fault codes 39. Non-return valve in feed pump leaks 40. Alternator drive belt slips/broken 41. Check that the AUX stop button on the engine is in the RUN position (not depressed) 47708638 09-2016 © AB VOLVO PENTA...

  • Page 79: Fault Code Register

    This chapter gives a more detailed description of the messages together with suggested actions to take. Contact your Volvo Penta dealer if the fault remains after trying the corrective actions associated with the fault. Message If a malfunction is discovered, a message is shown on the display.
  • Page 80 • Control panel failure. Corrective • Use alternative helm station if possible. action: • Check if any buttons are stuck. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 81 Corrective action: Check if any button has stuck. Use steering wheel or choose alternative station. Check Multilink Possible causes: Limited instrumentation — the control unit has a communication fault. Corrective action: Contact your Volvo Penta workshop. Check transmission Possible •...
  • Page 82 Check the cable connections for the Auxiliary Stop. • Check the cable connections in the Shutdown relay. Engine Oil Filter Possible cause: There is an oil pressure difference and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 83 Check that there is no leakage. Engine Speed Possible cause: Engine performance may be compromised and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Exhaust Temperature Possible cause: The exhaust temperature is too high and engine power is reduced.
  • Page 84 Poor batteries or poorly charged batteries. Corrective action: Change or charge batteries. Refer to Battery, page 114. Sensor Failure Possible cause: A sensor failure may be affecting engine performance. Corrective action: Contact your Volvo Penta workshop. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 85 Corrective action: • Check the reverse gear oil level. Water in Fuel Possible cause: Water has entered the fuel filter(s). Corrective action: Empty the water trap underneath the fuel filters. Refer to Maintenance, page 98. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 86: In Case Of Emergency

    The gear is in neutral and engine speed is limited • The engine stops If a fault occurs, confirm any fault alarm and take the necessary measures. Refer to this section and Fault Code Register, page 77. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 87: Starting Using Auxiliary Batteries

    Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 88: Emergency Steering

    The following procedure can be carried out with the engines running, even though it is not recommended. Wear hearing protection when in the engine room as there is a risk of harmful sound levels. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 89 IMPORTANT: Do not force the crank tool beyond the end position, it could damage the Electrical Rudder Actuator. NOTICE! Do not use the crank tool while rampage. 22617 47708638 09-2016 © AB VOLVO PENTA...
  • Page 90 5 Remove the crank tool. Disconnect the switch by pressing down the lock and at the same time unplug the switch by slowly wiggling it. Screw the plug (6) back on. 6 Reconnect the cable (7) disconnected in step 1. 22619 47708638 09-2016 © AB VOLVO PENTA...

  • Page 91: Emergency Steering With Control Levers

    The greater the difference in speed between the control levers the more the boat turns. To make a sharp turn, move one of the control lever to reverse for a moment. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 92: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 93: Maintenance

    Read through the safety precautions for maintenance and service in the Maintenance, page 92 chapter before work on the engine is begun. Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop.

  • Page 94: Maintenance Safety Information

    Service literature covering more complicated oil. Ensure that the lubrication system is not under operations is available from your Volvo Penta dealer. pressure before commencing work on it. Never start or operate the engine with the oil filler cap removed, Never carry out any work on the engine if you are oil can spray out.
  • Page 95 Installing components that do not comply with the from the working area. quality for Volvo Penta original spare parts may cause the system to malfunction. We strongly recommend Chemicals to use Volvo Penta original spare parts.

  • Page 96: Engine, General

    4 Install a new air filter and tighten the lid. 5 Reinstate the pressure drop indicator by pressing in the indicator button. IMPORTANT: Scrap the old filter; it may not be cleaned. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 97: Drive Belt, Check And Change

    3 Remove the drive belt. 4 Install the new drive belt and release the locking of the belt tensioner. Make sure the drive belt fits properly into the grooves. 5 Fit the protective cover over the drive belt. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 98: Lubrication System

    (2). Check that the correct level has been achieved. Wait a few minutes to allow the oil to run down into the sump. IMPORTANT: Do not fill up above the maximum oil level. Only use a recommended grade of oil. P0009747 47708638 09-2016 © AB VOLVO PENTA...

  • Page 99: Engine Oil, Change

    6 Stop the engine. Wait a few minutes before checking the oil level. Top up as needed. Hand the old oil in to a re-cycling station. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 100: Fuel System

    Always observe the greatest cleanliness during refueling and work on the fuel system. All work on the unit injectors of the engine must be carried out by an authorized Volvo Penta workshop. WARNING! Fire hazard. A fuel spill onto a hot surface or electrical components can cause fire.

  • Page 101: Engine Fuel Filter Replacement

    1/2 turn. Install the water separator and connect the coupling piece. Close the drain tap. 9 Open the main fuel tap. 10 Pump up fuel with the handpump (4). 11 Start the engine and check that there are no leaks. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 102: Fuel System, Bleeding

    Watch out for rotating components and hot surfaces. 5 Close the bleed nipple. Remove the hose and fit the protective cap to the bleed nipple. 6 Make sure there are no leaks. P0010381 47708638 09-2016 © AB VOLVO PENTA...

  • Page 103: Fuel Pre-Filter

    (2) by pumping with the hand pump (3) until clean fuel runs out. P0010382 Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Checks The double filter is fitted with a pressure gauge 1 that indicates when it is time to replace the filter cartridges.
  • Page 104 8 Dry up any fuel spills. 9 Replace the other filter in the same way. 10 Open the fuel taps and put the lever in the normal operating position. Check that there are no leaks. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 105: Freshwater System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...
  • Page 106 IMPORTANT: Only use coolant recommended by Volvo Penta. Top up with the same type of coolant as already used in the system. Different types of coolant must not be mixed.
  • Page 107 IMPORTANT: Do not let the engine work under load until the system P0009751 is vented and completely filled. 1 Stop the engine and let it cool. Check the coolant level. 2 Top up. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 108: Coolant, Draining

    3 Flush until the water which runs out of the drain points is clean. 4 Close all drain points when all coolant has run out. 5 Fill up with coolant, please refer to Maintenance, page 104. P0009752 47708638 09-2016 © AB VOLVO PENTA...

  • Page 109: Seawater System

    If the boat does not have sea cocks the water flow must be blocked in a safe manner. If this is not possible, the boat must be drawn up on land before work starts. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 110: Seawater System, Draining

    4 Also drain/empty any auxiliary equipment such as the seawater filter etc. 5 Close/install all drain taps and plugs before you leave the boat. P0010321 47708638 09-2016 © AB VOLVO PENTA...

  • Page 111: Zinc Anodes, Check And Change

    P0009753 6 Close the drain tap (1 ). 7 Open the sea cock before starting the engine. 8 Check that there are no leaks. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 112: Impeller, Check And Change

    (M8). Screw a stud into the end of the shaft and press the impeller in using a washer and nut. Fit the cover, using a new O-ring. 5 Open the sea cock. NOTICE! Always carry a spare impeller on board. P0009755 47708638 09-2016 © AB VOLVO PENTA...

  • Page 113: Seawater Filter, Check And Cleaning

    Maintenance Seawater Filter, Check and Cleaning The seawater filter is optional equipment. Volvo Penta offers two different seawater filters. If the water where the boat is operated contains a lot of contamination, weed etc., check the filter more frequently than specified in the maintenance schedule.

  • Page 114: Intake Manifold, Checking The Drain Hole

    If a large amount of water flows out of the drain hole, from the inlet manifold, the charge air cooler must be removed and proof tested. This work must be carried out by an authorized workshop. P0009756 47708638 09-2016 © AB VOLVO PENTA...

  • Page 115: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the boat. Arc welding can cause damage to the engine and boat electronics.

  • Page 116: Battery

    • Charge the battery regularly. A battery that is kept fully loaded has a maximum service life. The easiest way to check if a battery needs charging is to use a voltmeter. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 117 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 118: Electrical Installations

    All equipment connected to the auxiliary battery must have separate main switches. For simultaneous charging of two independent battery circuits a separate charging distributor (accessory) should be installed on the standard alternator. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 119: Reverse Gear

    Never over-fill the reverse gear. The oil level must always be within the recommended range. 9 Start the engine and run until the reverse gear has reached operating temperature. 10 Check the oil level. Top up as needed. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 120: Reverse Gear, Zf

    4 Add oil as needed via the inlet orifice (2) on the top of the reversing gear. For oil grade and quantity, refer to Technical Data, page 143. Tighten the filler plug to 150 Nm. P0023199 47708638 09-2016 © AB VOLVO PENTA...
  • Page 121 NOTICE! ZF335 A has the strainer mounted on the port side. 10 Start the engine and run until the reversing gear has reached operating temperature. 11 Check the oil level. Top up as necessary. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 122 1 Remove the plug/cover and carefully remove the strainer (5) from the housing. 2 Clean the strainer and other components in kerosene. 3 Carefully refit the parts. 4 Tighten the plug/cover. 5 Start the engine and check for leaks. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 123: Storage

    Before the boat is taken out of service for a long period of time, an authorised Volvo Penta workshop should look over the engine and other equipment. Have any faults and deficiencies attended to, so that the equipment is in order, ready for the next start.

  • Page 124: Bringing Out Of Storage

    Start the engine (if the boat is in the water) and warm up at a fast idle before loading the engine. • Check that no oil, fuel or coolant leakage occurs. • Check the oil level in the reverse gear. Top up if necessary. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 125: Calibration And Settings

    The setting must be entered at each helm station. 1 Navigate to Neutral Beep in the settings menu. 2 Press to switch the audible signal On or Off. Neutral Beep 47708638 09-2016 © AB VOLVO PENTA...

  • Page 126: Information Beep

    P0012516 Trip Reset Depth Alarm Setting the level for the depth alarm on Volvo Penta echo sounders. The setting need only be made at one helm station. 1 Navigate to Depth Alarm in the settings menu.
  • Page 127 Signal fault If the signal from the depth alarm is lost, e.g. if the sensor is not working, a message is displayed stating that the signal has been lost. P0005855 Depth Alarm / Signal Loss 47708638 09-2016 © AB VOLVO PENTA...

  • Page 128: Display Contrast

    2 Open US or Metric, press and select American or metric units. 3 Navigate to Distance, press and then select kilometers, nautical miles or miles. 4 Press to confirm the selection. Units 47708638 09-2016 © AB VOLVO PENTA...

  • Page 129: Language

    2 Features shows the accessories that are installed. Press to open the submenu. 3 Components shows what hardware components that are installed. Press to open the settings menu. 4 Software shows what software is installed. Press to open the submenu. Components 47708638 09-2016 © AB VOLVO PENTA...

  • Page 130: Fuel Tank

    3 Fill the fuel tank. Confirm that the fuel tank is full by pressing IMPORTANT: Full Fuel Tank Calibration Settings for Fuel Tank Volume, Empty Tank Calibration and Fuel Alarm Level, should only be carried out by an authorized Volvo Penta workshop. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 131: Speed Factor

    Because the system must contain at least one key, the key used for approval cannot be removed. Check Key e-Key 1 e-Key 2 5 The removal of a key is confirmed on the display. e-Key 3 e-Key 4 P0016500 47708638 09-2016 © AB VOLVO PENTA...
  • Page 132 Glass Cockpit, Neutral Beep The neutral beep is an audible signal that sounds when the control is in the neutral position. Select Settings > System > Beeper and Display and turn the audible signal On or Off. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 133 Empty Tank 4 Multipoint Fuel Tank Volume Select a calibration and OK to begin the wizard in question and then follow the instructions on the display. Back Engage Home Waypoints Info Meny Mark GARMIN P0022495 47708638 09-2016 © AB VOLVO PENTA...
  • Page 134 • Delete key(s) Key is required as turned off for at least 15 • Identify e-Key authorization for future seconds to confirm the Hold the new e-Key in e-Key Management. calibration. front of the Start/Stop panel. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 135: Joystick

    Hold the joystick firmly in position. Calibration can only be carried out at a helm station that is equipped with both a joystick and a control panel. Calibration need only be done in one direction, port or starboard. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 136: Joystick Inboard Docking Calibration

    Joystick centered and until confirmation in step push DOCKING. 9. Compensate boat movements with the Joystick by 10. The boat must move straight abeam. rotating knob and moving it forward-backward. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 137 Repeat confirm completed and confirm by pushing step(s) 8 –11. (or finish calibration. Ignition must be DOCKING. the calibration by turned off for at least 15 pushing DOCKING.) seconds to confirm the calibration. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 138: Drive Straight Calibration

    Start screen. Steering. engines to perform Drive Straight Calibration 7. Press THROTTLE 8. Ignition must be ONLY to confirm rudder turned off for at least 15 position. seconds to confirm the calibration. 47708638 09-2016 © AB VOLVO PENTA...

  • Page 139: Technical Data

    2) ) If sulphur content is more than 1.0 per cent by weight, use oil with TBN over NOTICE! Mineral based oil, either fully or semi-synthetic, can be used on condition that it complies with the quality requirements above. TBN = Total Base Number VDS = Volvo Drain Specification 47708638 09-2016 © AB VOLVO PENTA...

  • Page 140: Viscosity

    Technical Data Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 141 NOTICE! Volvo Penta approves usage of neat HVO and GTL that complies with EN 15940, as well as HVO and GTL blends into diesel fuels complying with the quality requirements above.

  • Page 142: Coolant, Mixing

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.
  • Page 143 5.5–9 Silica (acc. ASTM D859) <20 mg SiO Iron (acc. ASTM D1068) <0.10 ppm Manganese (acc. ASTM D858) <0.05 ppm Conductivity (acc. ASTM D1125) <500 µS/cm Organic content, COD (acc. ISO8467) <15 mg KMnO 47708638 09-2016 © AB VOLVO PENTA...
  • Page 144 = 0.0462 lb/in (1.24 g/cm = 0.0448 lb/in battery recharged at 1.24 g/cm = 0.0448 lb/in (1.20 g/cm = 0.0434 lb/in 1) Applies to batteries with tropical acid. 2) Applies to batteries with tropical acid. 47708638 09-2016 © AB VOLVO PENTA...
  • Page 145 1) Only single-grade lubricating oil (only one viscosity number) may be used in the reverse gear. Twin Disc Type designation MGX 5096 A Gear ratio 1.52:1 1.81:1 2.04:1 Angle, output shaft 7° Oil volume, quality & pressure See reverse gear plate Weight 236 kg (520 lb) 47708638 09-2016 © AB VOLVO PENTA...

  • Page 146: Identification Numbers

    Product number (7): ........... Product designation (8): ........... ( ) 8 Serial number (9): ........... ( ) 9 P0022905 A Engine and transmission decal B Reverse gear plate C Electrical rudder actuator plate P0013057 22906 47708638 09-2016 © AB VOLVO PENTA...

  • Page 147: Declaration Of Conformity

    Declaration of Conformity for Recreational Craft Propulsion Engines with the exhaust emission requirements of Directive 2013/53/EU Engine manufacturer Body for exhaust emission assessment DNV GL SE Approval AB Volvo Penta Gropegårdsgatan Brooktorkai 18 405 08 Göteborg 20457 Hamburg Sweden Germany ID Number: 0098 Modules used for exhaust emission assessment……………………………………..B + C...

  • Page 149: Index

    Fuel pre-filter............101 Fuel System.............. 98 Thruster Mode............46 Fuel system, bleeding..........100 Fuses...............113 Viscosity..............138 Volvo Penta Action Service........11 Glass Cockpit Display..........28 Volvo Penta Dealer Network........11 Volvo Penta Interceptor System........58 47708638 09-2016 © AB VOLVO PENTA...
  • Page 150 Zinc Anodes, Check and Change......109...
  • Page 151 © 2016 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

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