Pentair BAA A390-D.03 Select Operating Instructions Manual
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Pentair BAA A390-D.03 Select Operating Instructions Manual

Svp aseptic change-over valve
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BAA A390-D.03
SVP aseptic change-over valve
OD 0.50" – 0.75"; ISO 008 – 015
22.03.2017
created on/by
22.03.2017
reviewed on/by
L:\documentation\08-Mitarbeiter\01_Graf_Holger\Betriebsanleitnug in Bearbeitung\ATEX\baa_a390_d_03_sel_en_v504_201703.docx
Operating instructions
Version 5.04
DN 010 – 020
diaphragm – O-ring
pneum. operated
Graf H.
1
Select

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  • Page 1 Operating instructions BAA A390-D.03 Select Version 5.04 SVP aseptic change-over valve DN 010 – 020 OD 0.50" – 0.75"; ISO 008 – 015 diaphragm – O-ring pneum. operated 22.03.2017 Graf H. created on/by 22.03.2017 reviewed on/by L:\documentation\08-Mitarbeiter\01_Graf_Holger\Betriebsanleitnug in Bearbeitung\ATEX\baa_a390_d_03_sel_en_v504_201703.docx...

  • Page 2: Table Of Contents

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Contents Contents ..............................Safety instructions ............................2.1. General ..............................2.2. Maintenance ............................2.3. Modification of the SVP aseptic change-over valve ................2.4.

  • Page 3: Select

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 6.4. Welding instructions ..........................6.4.1. Area of application .......................... 6.4.2. Welding technique ........................... 6.4.3. Type of welding ..........................6.5.

  • Page 4: Safety Instructions

    General ⇒ SVP aseptic change-over valves from Pentair Südmo GmbH are manufactured in accordance with state-of-the-art standards and the recog- nized safety rules. However, these SVP aseptic change-over valve may constitute a hazard if used by operating personnel improperly or for a purpose other than the intended one.

  • Page 5: Modification Of The Svp Aseptic Change-Over Valve

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 ⇒ Obtain information on possible risks that could be caused by residues of the operating medium and take appropriate measures if necessary (safety gloves, safety goggles, etc.), before carrying out maintenance and service work on the SVP aseptic change-over valve.

  • Page 6: Place Of Use, Environment

    The applied standards which are used to demonstrate compliance with the Directives are listed in the EC Declaration of Conformity. This may be requested from Pentair Südmo. The specifications on the respective rating plate apply to the respective SVP aseptic change-over valve.

  • Page 7: Technical Data

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Technical data 3.1. Dimensions 3.1.1. Pneum. SVP aseptic change-over valves Tube øD (Valve upper part) DN 010 ø13 x 1.50 45,0 45,0...

  • Page 8: Valve Use

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 3.2. Valve use Application change-over valve For use in aseptic processes sealing Shut-off Function Shut-off tightness tightness actuator air opened –...
  • Page 9 Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Allowed Minimum allowed Maximum allowed Media operating pressure operating temperature operating temperature Water, beverages, pumpable food and cosmet- +1°...

  • Page 10: Cip-Cleaning

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 3.6. CIP-Cleaning ⇒ Inner chambers of the valve must be cleaned regularly. ⇒ When selecting the detergent, please observe the following: ...

  • Page 11: Electrical And Pneumatic Connections

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 3.8. Electrical and pneumatic connections Electrical connections Connect up the electrical and pneumatic systems after installing the valve. Electrical installation must be carried out by skilled personnel.

  • Page 12: Control Air

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 3.9. Control air Control air pressure SVP actuator min. 6 bar – max. 8 bar ® Process control head IntelliTop see Operating Manual IntelliTop 2.0 Only use clean and dry compressed air! Control air quality...

  • Page 13: Valve Function

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Valve function 4.1. SVP aseptic change-over valve air opened – spring closed Product path A ⇔ D opened ⇒...

  • Page 14: Svp Aseptic Change-Over Valve Air Opened - Air Closed

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 4.3. SVP aseptic change-over valve air opened – air closed Product path A ⇔ Dopened ⇒ Connection U closed ⇒...

  • Page 15: Valve Connection Piping

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Valve connection piping 5.1. Installation position 5.1.1. SVP aseptic change-over valve with spring-return-function (Operating mode: Air to open – Spring to close or Spring to open – Air to close) ⇒...

  • Page 16: Welding And Assembly Instructions

    General remarks Welding works have to be effected only by approved qualified personnel (DIN EN ISO 9606-1 W8) Caution Pentair Südmo cannot be held liable for any damage resulting from incorrect installation. 6.2. Delivery condition of SVP aseptic change-over valve ⇒...

  • Page 17: Weld Filler Materials

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 6.7. Weld filler materials Material allocation Material of parts to Suitable be welded weld filler materials 1.4430 1.4440 1.4519 1.4404...

  • Page 18: Dismantling - Assembly

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Dismantling – Assembly Assemble the SVP valve in general after heaving read the safety instructions (see chapter 7.1. "Preparatory measures for dismounting - mounting").

  • Page 19: Svp Aseptic Change-Over Valves With Feedback

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Before assembly, clean and grease the sliding surfaces and lubricate the sealing elements. Seal materials Grease type EPDM PARALIQ GTE 703 HNBR...

  • Page 20: Assembly Of Joint Clamp

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.4. Assembly of joint clamp Fig.. 1 Fig. 2 ⇒ Mounting of the clamp only in faultless condition (Fig. 1). ⇒...

  • Page 21: Replacement Of Product-Contacted Seals

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.6. Replacement of product-contacted seals 7.6.1. Pneum. SVP aseptic change-over valve air to open - spring to close - diaphragm – O-ring Avoid damages to metallic valve disc surfaces and valve disc seal.
  • Page 22 Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Replacing the seal I.12. Replace the seals and friction bearings. Use original spare parts only. ⇒ For original spare parts, refer to the enclosed spare parts list (see chapter 12 "Spare parts list").

  • Page 23: Pneum. Svp Aseptic Change-Over Valve Spring To Open - Air To Close - Diaphragm - O-Ring

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.6.2. Pneum. SVP aseptic change-over valve spring to open - air to close - diaphragm – O-ring Avoid damages to metallic valve disc surfaces and valve disc seal.
  • Page 24 Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Replacing the seal II.12. Replace the seals and friction bearings. Use original spare parts only. ⇒ For original spare parts, refer to the enclosed spare parts list (see chapter 12 "Spare parts list").

  • Page 25: Pneum. Svp Aseptic Change-Over Valve Air To Open - Air To Close - Diaphragm - O-Ring

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.6.3. Pneum. SVP aseptic change-over valve air to open - air to close - diaphragm – O-ring Avoid damages to metallic valve disc surfaces and valve disc seal.
  • Page 26 Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Replacing the seal III.8. Replace the seals and friction bearings. Use original spare parts only. ⇒ For original spare parts, refer to the enclosed spare parts list (see chapter 12 "Spare parts list").

  • Page 27: Assembly O-Ring

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.7. Assembly O-ring 7.7.1. Removal ⇒ O-Ring is installed in positive contact under pretension. ⇒ It must be removed as shown in drawing. Don’t damage sealing groove (edges of groove).

  • Page 28: Pneum. Actuator

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.8. Pneum. actuator 7.8.1. Operating mode air to open - spring to close Disassembling the actuator IV.1. Unscrew the threaded plug (11).

  • Page 29: Operating Mode Spring To Open - Air To Close

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.8.2. Operating mode spring to open - air to close Disassembling the actuator V.1. Unscrew the threaded plug (12). V.2.

  • Page 30: Mode Of Operation Air To Open - Air To Close

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 7.8.3. Mode of operation air to open - air to close Disassembling the actuator VI.1. Disconnect the air connections (11, 12) (Tools: Hexagonal screwdriver 3,0 mm) VI.2.

  • Page 31: Retrofitting Of The Process Control Unit Intellitop

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 ® 7.9. Retrofitting of the process control unit IntelliTop to the pneumatic SVP aseptic change-over valve existing actuator existing actuator...

  • Page 32: Start-Up

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 Start-up ⇒ Ensure that no foreign objects are present in the piping system. ⇒ Avoid temperature shock! Component should be heated up carefully till operating temperature is Caution achieved.

  • Page 33: Inspection

    9.2. Inspection Pentair Südmo valves do not require special maintenance. In the intervals between maintenance procedures, however, it is necessary to check the tightness and correct operation of the seals by means of regular visual inspections. 9.3. Preventive maintenance 9.3.1.

  • Page 34: Disorder - Trouble Shooting

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 10. Disorder - trouble shooting ⇒ Never touch the valve or piping system when hot products are in processing or during sterilization.

  • Page 35: List Of Spare Parts

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 12. List of spare parts 12.1. SVP aseptic change-over valve Pos. Qty. Designation Material Order no. Valve disk 1.4404 2173372 Clamp...

  • Page 36: Pneum. Actuator

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 12.2. Pneum. actuator 12.2.1. Mode of operation air to open– spring to close, spring to open– air to close Pos.
  • Page 37 Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 BAA A390-D.03 Select Version 5.04 created on/by 22.03.2017 Graf H. Copy of original operating instructions reviewed on/by 22.03.2017...

  • Page 38: Service Adress

    Operating instructions SVP aseptic change-over valve, pneum. operated diaphragm – O-ring DN 010 – 020, OD 0.50" – 0.75"; ISO 008 – 015 13. Service adress © 2017 Pentair Südmo GmbH Subject to technical modifications BAA A390-D.03 Select Version 5.04 created on/by 22.03.2017...

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