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OPERATINGINSTRUCTIONS
Mistral (Plus), Mistral Eco (Plus)
Register here please the specific data to the Mistral acquired by you, in order
to have available immediately all necessary data with telephone consultation
with the Trotec GmbH:
Equipment designation /- type:
Year of construction:
Machine-No.:
Commission-No.:
Start-up date:
Mistral Super Plus
110 and 230 V
Vers.: 4.10
Mistral
AU-
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Table of Contents
Related Manuals for Teka Mistral Plus
Summary of Contents for Teka Mistral Plus
- Page 1 OPERATINGINSTRUCTIONS Mistral (Plus), Mistral Eco (Plus) Mistral Super Plus 110 and 230 V Vers.: 4.10 Register here please the specific data to the Mistral acquired by you, in order to have available immediately all necessary data with telephone consultation with the Trotec GmbH: Equipment designation /- type: Mistral Year of construction:...
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Page 2: Table Of Contents
3.4. Connection to external control 3.5. Protective device 3.6. Technical data 3.6.1. Mistral and Mistral Eco 3.6.2. Mistral Plus, Mistral Eco Plus and Mistral Super Plus 3.7. Differential pressure Transport, storage and start-up 4.1. Transport on wooden palette 4.2. Scope of supply 4.3. - Page 3 5.2. Connecting the Mistral Operation of the Mistral 6.1. Qualification of the operating personnel 6.2. Operating conditions 6.3. Operation 6.4. Program 6.4.1. Keypad 6.4.2. Display 6.4.3. Turn the Mistral ON / OFF 6.4.4. Turning-speed control 6.4.5. Volume-flow control 6.4.6. Operating message 6.4.7.
- Page 4 Appendix 11.1. Spare and wearing parts 11.2. Circuit diagram 11.2.1. Circuit diagram Mistral Eco (Plus) 1,2kW, 230V 11.2.2. Circuit diagram Mistral Eco (Plus) 1,2kW, 110V 11.2.3. Circuit diagram Mistral (Plus) 1,1kW, 230V 11.2.4. Circuit diagram Mistral (Plus) 1,1kW, 110V 11.2.5. Circuit diagram Mistral Super Plus 230, 2,4 kW, 230 V 11.2.6.
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Page 5: General Information
General information This operating instructions are a substantial assistance for the successful and safe operation of the Mistral, Mistal Eco, Mistral Plus, Mistral Eco Plus and the Mistral Super Plus in the following briefly mentioned as Mistral. The operating instructions contains important notes, in order to operate the Mistral safely, properly and economically. -
Page 6: Service And Warranty
Spare parts must correspond to the technical requirements specified by the manufacturing firm. This is always ensured with original spare parts. Use trained or instructed personnel only. Specify the competencies of the personnel for serving, controlling and repairing clearly! The maintenance of the Mistral may take place only via particularly trained personnel of the Trotec Produktions- u. -
Page 7: Examples Of Training Course Topics
1.5. Examples of training course topics For the safety Rules for the prevention of accidents General legal regulations General safety references Measures in an emergency Disposal of the filter The personal protection equipment Safety references for the operation of the Mistral Handling the safety devices at the Mistral ... - Page 8 Confirmation of the instruction Topic of the instruction: Date: Training course leader: Signature of the training participant: Name, Pre-name Signature Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 8 of 47...
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Page 9: Safety
Safety 2.1. General information The Mistral is built according to the state of technology and the recognised safety-relevant rules. Nevertheless dangers for the user or third and/or impairments of the Mistral and other real values can develop with its use, if: –... -
Page 10: Intended Use
2.3. Intended use The Mistral and Mistral Eco of the Trotec Produktions- u. Vertriebs GmbH exclusively serve for sucking off gases and smoke with pollutants, which is developed with: – Stamp production – Marker/sign production, and engraving procedure No statements can be made for other fields of activity than in this operating instruction specified regarding the endangerment of humans and environment. -
Page 11: Referring Of Signs And Symbols
2.4. Referring of signs and symbols In this operating instruction following designations and/or indications are used for safety references and particularly important data: Danger! Powers on a directly threatening danger attentively which will lead to heaviest injuries of persons or to death, if not accurately responded to the designated instructions. -
Page 12: Safety References For The Operating Personnel
In addition belongs: Protection gloves (one-way gloves from polyethylene, long version), Protection mask (purifying dust respirator with examination of the protection stage 3), Eye protector. 2.6. Safety references for the operating personnel The Mistral may be used only in technically perfect condition and as intended. Safety and danger-consciously considering of this operating instruction is supposed! All disturbances in particular such, which can impair security, are immediately to be eliminated! Each person, who is assigned to the assemble, start-up, maintenance or repair at the Mistral, must have... -
Page 13: Safety References For The Operation Of The Mistral
2.7. Safety references for the operation of the Mistral With all work which concern: – the operating, – the re-equipment or the adjustment of the Mistrals and its safety devices, – the inspection, – the maintenance and – the repairing consider the turn on and turn off processes in accordance with the operating instruction and the references to the maintenance! The Mistral only may be operated, if all protection and safety devices e.g. -
Page 14: Referring To Special Danger Kinds
If the disassembly of safety devices is necessary with servicing or repairing, the assembly and examination of safety devices must take place immediately after conclusion of maintenance and repair work! At the beginning of maintenance/repair/care the Mistral, and here in particular connections and screw connections are to be cleaned of all contamination and residues, e.g. -
Page 15: Noise
Eating, drinking, smoking and keeping food in areas, in which chemicals are, is forbidden! Keep dangerous materials never in bottles or containers for food. Mark always clearly for the respective material use certified containers. Depending upon pollution impact particle and gas filters are subjects to the special hazardous waste regulation and are to dispose accordingly. -
Page 16: Overview Mistral (Eco) (Super) Plus
3.2. Overview Mistral (Eco) (Super) Plus Illustration 1: Total view Pos.1 Transparent announcement, transparency keyboard Pos.10 Filter unit Pos.2 Covering Pos.11 Activated carbon Pos.3 Filter casing Pos.12 Tension close device Pos.4 Activated carbon casing Pos.13 2x Extraction tube NW50 Pos.5 Turbine casing Pos.14 Extraction tube NW71... -
Page 17: Description Of Function
1 Transparent announcement 2 Key EIN/AUS 3 LED-announcement „filter full“ 4 Key + 5 Key - E rro r 6 Announcement: „Run“ R u n 7 Key ENTER Illustration 2: Transparent announcement, transparency keyboard 3.3. Description of function The Mistral serves for extraction of gases and smoke loaded with pollutants. With a connected suction hose between the machine which can be exhausted and the Mistral. -
Page 18: Technical Data
All electrical construction units carry the CE characteristic for low-voltage and/or EMV. For the grounding of the Mistral a potential equalisation (Ø > 1.5 mm²) of all leading components is installed. The Mistral is implemented according to the type of protection IP 54. All connections of the control and the gas-prominent hoses are clearly characterised. -
Page 19: Mistral Plus, Mistral Eco Plus And Mistral Super Plus
3.6.2. Mistral Plus, Mistral Eco Plus and Mistral Super Plus Filtering device: Mistral Plus, Mistral ECO Plus, Mistral Super Plus Housing: Breadth 365 mm Width 1240 mm Dept 681 mm Surrounding: Surrounding temperature, perm. + 5 °C bis + 35 °C Relative air humidity max. -
Page 20: Transport, Storage And Start-Up
Transport, storage and start-up 4.1. Transport on wooden palette The Mistral is transported on a wooden pallet. The following corridor promotion vehicles are permissible for the transport of the wood pallet: – Fork lift and – Fork truck. Hard impacts of the Mistral (e.g. on the loading area of a transport vehicle) must be avoided when setting off. Secure the wood pallets with the Mistral in the case of transport against tilting. -
Page 21: Storage
4.3. Storage The Mistral must be stored at vibration-less, dry and as dust free a place as possible. It may not be stored outside of closed areas. The air temperature must be in a temperature range between + 5 °C and + 35 °C. The relative air humidity may not amount to any more than 65 %. -
Page 22: Connecting The Mistral
5.2. Connecting the Mistral Attach the Mistral as follows: – Connect the mains cable (Pos. 17) at the Mistral with the power supply. – If an external control of the mistral is intended, connect the external control with the Sub-D9- connector (Pos.16) at the turbine case. -
Page 23: Operation
6.3. Operation The operation of the Mistral takes place at its clear view control panel with plain language announcement. Here are all functions of the Mistrals can be adjusted. Illustration 3: Clear view control panel with plain language announcement When switching on the plain language announcement the basic adjustment is indicated: –... -
Page 24: Program
Key PLUS By that the number of revolutions of the Turbine(n) in %-steps is increased. You can notice the increase at the noise increase. The changed value is taken over directly. Key MINUS By that the number of revolutions of the Turbine(n) in %-steps is reduced. You can notice the decrease at the noise reduction. -
Page 25: Turn The Mistral On / Off
6.4.3. Turn the Mistral ON / OFF Manual: The device is activated and shut down manually from the ON / OFF key. Remote Control: Starter contact 24V DC, externally via potential-free contact. 6.4.4. Turning-speed control „Plus“ (+) key – press to increase turning speed „Minus“... -
Page 26: Collective Error Message "Change Coal
The error message is repeated after eight hours, and then after a further four and then two hours, and finally every hour. The alarm is cancelled if the filter saturation level drops below 100% once more after the replacement of the filter with a new unit;... -
Page 27: Remote Control
Program and Version number: Display of programs and versions-No. e.g. Mistral 3.01 Pass-code: Announcement Code 10 Indicates the number entered last. The following entries may be made with the pass-code (for servicing personnel only): Differential-pressure filter: Announcement „filter 2000 Pa“. Maximum filter-load setting in Pascal. -
Page 28: Test Operation
6.7. Test operation Reference! Accomplish the test operation, if you have acquired the Mistral and want to know/learn the functions. Accomplish the test operation in addition, if you attached the Mistral to (new) a remote control or disturbances at the Mistral have been repaired before. Accomplish the test of the Mistral as follows: ●... -
Page 29: Filter Pollution
Filter pollution 7.1. Pre-filter Due to the large storage capability of the filter-unit the Mistral is operated in principle without a pre-filter mat. 7.2. Filter unit During the operation of the Mistral the percentage figure for the filter pollution (left percentage figure in the plain text announcement) must be controlled regularly and the filter-unit must be exchanged at the latest with a percentage figure of 100 %. -
Page 30: Maintenance
Maintenance 8.1. General information The chapter maintenance covers the ranges servicing, visual inspection (inspection) and maintenance by the operating personnel as well as those of the service of the Mistral by particularly trained maintenance personnel. The arrangement of these ranges into different maintenance intervals is to facilitate the planning of each necessary maintenance for you. -
Page 31: Operating Conditions
8.2. Operating conditions Depending upon kind and range of the maintenance the Mistral must be stopped and/or switched completely dead. For execution of cleaning and repair the Mistral is to be separated in principle from mains supply. Warning! High voltage! Causes death or lethal injuries. With cleaning and maintenance work disconnect the Mistral from the power supply. -
Page 32: Visual Inspections
8.3.1. Visual inspections Kind of control Activity / Construction units √ Control of the operations Observe the Mistral on normal operational behaviour: behaviour – Operation noise, – Heating up, – Smell development. Stop immediately with irregular operational behaviour if necessary and inform maintenance personnel. Control for residue Check the Mistral and surrounding for residues of material and fuels and if necessary remove it. - Page 33 An acoustic signal generator (acoustic alarm) is inserted, that draws the attention by a well perceptible beep to the filter exchange. Reference! The acoustic signal inserted at all Mistral models can be switched off by unique operation by the keys +, – or ENTER at the transparency keyboard.
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Page 34: Exchange Of The Activated Carbon
● Loosen the tension closing device (Pos.12) from the cover (Pos.2) and tilt it to the left side. The cover can be opened approx. 90°. A perforated plate is fastened to the cover. ● Pull out the frame and the filter-unit from the filter housing (Pos. 3). ●... - Page 35 Mistral (Eco) Open the housing ● Loosen the tension closing device (Pos.12) from the cover (Pos.2) and tilt it to the left side. ● Pull out the frame and the filter-unit from the filter housing (Pos. 3) and put it aside. ●...
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Page 36: Exchange Of The Brushes
Shut the cover of the Mistral ● Put the filter-unit housing on top of the carbon housing. The sealing should not be damaged! ● Close the cover and lock the tension closing device. ● Connect the Mistral again with the electricity mains. ●... -
Page 37: Error Tracing And Break Down Search
Error tracing and break down search Error Cause Elimination No suction power Suction hose not attached at the Attach the suction hose at the (Smoke/gas are not sucked off). Mistral. Mistral. Suction hose not attached at the Attach the suction hose at the machine. - Page 38 Error Cause Elimination Suction power too small Overheating through huge filter Turn off the Mistral, exchange the (Smoke/gases are hardly sucked pollution. filter-unit. Switch on the Mistral off) the turbine does not reach the only after the turbine has cooled necessary speed.
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Page 39: Disposal
Disposal By the operation of the Mistral waste materials and replacement parts result, which have to be deposited according to the laws and environmental protection. 10.1. Environmental protection Caution! With all work on and with the Mistral the legal obligations for waste avoidance and duly utilisation/removal are to be kept in particular with repair and maintenance work. -
Page 40: Appendix
Appendix 11.1. Spare and wearing parts Parts Art.-No Activated carbon for Mistral (Eco, Super) Plus 85914 Activated carbon for Mistral (Eco) 85915 Filter-unit 85921 Guiding roller D=50mm, with brakes 85941 Guiding roller D=50mm, without brakes 82620 Guiding roller D=75mm, with brakes Guiding roller D=75mm, without brakes 6222 Turbine 1,1 kW, AC, 230V (Mistral (Plus) 230) -
Page 41: Circuit Diagram
11.2. Circuit diagram 11.2.1. Circuit diagram Mistral Eco (Plus) 1,2kW, 230V Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 41 of 47... -
Page 42: Circuit Diagram Mistral Eco (Plus) 1,2Kw, 110V
11.2.2. Circuit diagram Mistral Eco (Plus) 1,2kW, 110V Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 42 of 47... -
Page 43: Circuit Diagram Mistral (Plus) 1,1Kw, 230V
11.2.3. Circuit diagram Mistral (Plus) 1,1kW, 230V... -
Page 44: Circuit Diagram Mistral (Plus) 1,1Kw, 110V
11.2.4. Circuit diagram Mistral (Plus) 1,1kW, 110V Operating Instructions Mistral (Plus), Mistral Eco (Plus), Mistral Super Plus 110 and 230V vers. 4.10 Page 44 of 47... -
Page 45: Circuit Diagram Mistral Super Plus 230, 2,4 Kw, 230
11.2.5. Circuit diagram Mistral Super Plus 230, 2,4 kW, 230 V... -
Page 46: Circuit Diagram Mistral Super Plus 110, 2,4 Kw, 110
11.2.6. Circuit diagram Mistral Super Plus 110, 2,4 kW, 110 V... -
Page 47: Declaration Of Conformity Of The Mistral
Declaration of conformity of the Mistral TEKA Absaug - und Entsorgungstechnologie GmbH In der Aue 6 46342 Velen Tel.: 0 28 63 / 92 82 – 0 Fax: 0 28 63 / 92 82 72 We declare, under our exclusive responsibility, that the above mentioned product from machine No.
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