Table of Contents
Related Manuals for Teka Handycart DC
Summary of Contents for Teka Handycart DC
- Page 1 Operating instructions (Translation of the original operating instructions) Handycart DC TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld, Tel.: +49 2541-84841-0, E-Mail: info@teka.eu, www.teka.eu...
-
Page 2: Table Of Contents
Table of contents 1. General 2. Description of the system elements 2.1. Illustration of the system elements 2.2. Functionality of the system 2.3. Intended use 2.4. System extensions / distinctions between versions 3. Safety instructions 3.1. Definition of the hazard symbols 3.2. - Page 3 10. List of spare parts 11. Technical data 12. EC declaration of conformity 13. Training protocol 14. Maintenance intervals 14.1. Usage-related maintenance 14.2. General maintenance 14.2.1. Visual inspection of the device 14.2.2. Functional test of the device 14.2.3. Electrical test of the electrical lines and earthing connections BA_Handycart-DC_200529_EN 11.01.2022...
-
Page 4: General
1. General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a successful use of the device: Only authorised and instructed personnel can carry out transport, operation, maintenance and repair of the device. -
Page 5: Description Of The System Elements
2. Description of the system elements 2.1. Illustration of the system elements Installation example: Z.Nr. 11195705 Pos.1 Operating panel of the control Pos.7 Connection for mains cable Pos.2 Dust collecting housing Pos.8 Connection for external control unit Pos.3 Filter housing Pos.9 Swivel castor Pos.4... -
Page 6: Functionality Of The System
2.2. Functionality of the system The filter unit serves to suck off and filter polluted air (according to the intended use). The air is purified on the surface of the filter cartridge in the filter section of the unit. The separated dust is collected in a dust collecting tank. -
Page 7: Safety Instructions
3. Safety instructions 3.1. Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 8: Storage, Transport And Installation Of The Device
necessary, disconnect the device from the electric power supply and secure it against unauthorized restarting. 4. Storage, transport and installation of the device WARNING Risk of injury from tilting or unmounted components when stored or transported. The device must be secured against tilting and slipping when it is stored or transported. Do not stand under or next to the floating load. -
Page 9: Commissioning
5. Commissioning WARNING Dangers arising from a defective condition of the unit. Make sure that the measures described in this chapter are completed before the commissioning of the unit. All doors of the unit must be closed and all necessary connections must be attached before turning the unit on. -
Page 10: Installing The Automatic Cleaning Mechanism
5.3. Installing the automatic cleaning mechanism This section is only relevant if the system is equipped with the optional automatic cleaning mechanism. ● Release the toggle levers (see section 2.1) and remove the turbine housing. ● Place the cleaning mechanism housing on the filter housing (see section 2.1). When you do this, the outlet hole (A) must face downwards. -
Page 11: Connecting The Compressed Air Supply
5.4. Connecting the compressed air supply NOTICE The compressed air must be dry and oil-free. According to ISO 8573-1:2010 the compressed air quality must at least meet: [7:4:4] ➔ Partikle size: <40µm ➔ Pressure dew point: <= +3°C ➔ Oil content: <=5mg/m³ 5.4.1. -
Page 12: Switching On / Off The Handycart
6.2. Switching on / off the Handycart The Handycart can be switched on/off via an external control. Handycart switched off. The Handycart is switched on via The Handycart is switched off via the external control. the external control. The Handycart can also be switched off/on via its own membrane switch panel. (To this end it is necessary to separately switch on the external control.) Handycart in operating condition. -
Page 13: Setting The Automatic Filter Cartridge Cleaning
6.3. Setting the automatic filter cartridge cleaning This section is only relevant if the system is equipped with the optional automatic cleaning mechanism. The filter cartridge is cleaned automatically by means of the pulse generator (see chapter 2.1). For this purpose, a pneumatic cleaning is triggered after a preset time interval. -
Page 14: Maintenance
7. Maintenance In accordance with national regulations, the operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 15: Reset To Maintenance State
7.1. Reset to maintenance state Handycart without automatic cleaning mechanism: ● Switch off the unit. Unplug the mains plug. Secure the unit against unauthorized restarting during maintenance. ● After completion of all maintenance work the unit can be reconnected to the power supply. Handycart with automatic cleaning mechanism: ●... -
Page 16: Cleaning The Filter Cartridges
7.2. Cleaning the filter cartridges Handycart without automatic cleaning mechanism: The filter cartridges are reusable filters and can be cleaned. The cleaning of the filter cartridges is carried out manually. The degree of pollution of the filter cartridges is electronically monitored. When the maximal admissible differential pressure value is reached, the device triggers “filter alarm”... -
Page 17: Replacing The Filter Cartridges
7.3. Replacing the filter cartridges Replacing the filter cartridges becomes necessary when the filter cartridges are saturated with dirt in a manner that despite of the cleaning the filter alarm is triggered again at very short intervals or permanently. (The filter alarm is described in chapter “Cleaning the filter cartridges”.) CAUTION Handycart without automatic cleaning mechanism: Whirling up dust is possible due to the polluted filter cartridges. - Page 18 ● Push the new filter cartridge into the cartridge holder. Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ● Fasten the clamping screw of the cartridge holder. ● Close the service door. After the filter cartridge has been replaced, it is necessary to enter the supplied filter code at the control unit: ●...
-
Page 19: Emptying The Dust Collecting Tank
7.4. Emptying the dust collecting tank The dust collection container must be cleaned after a certain number of operating hours. This range depends on the amount of dust. The dust collecting tank may only be filled up to a maximum of 25%. The filling level has to be proofed at least once a week. -
Page 20: Replacing The Filter Mats For The Air Outlet Grille
7.5. Replacing the filter mats for the air outlet grille The filter mat is located in the ventilation grille of the control cabinet. The filter mat must be checked regularly and changed if necessary. This check depends on the degree of contamination. We recommend to stock with filter mats early on (see spare parts list). -
Page 21: Diagnostics And Troubleshooting
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. -
Page 22: List Of Spare Parts
10. List of spare parts Filter element Article no. Filter cartridge, 0,8m² (Ø187 x 212 mm) 100281 Filter mats for the air outlet grille (10 pieces) 5020007079 BA_Handycart-DC_200529_EN 11.01.2022... -
Page 23: Technical Data
11. Technical data Supply voltage Frequency 50 / 60 Type of current Engine power Air flow volume max. m³/h Negative pressure max. 21000 Protection class IP54 ISO class Filter surface m² Extraction performance > 99 Width Depth Height (without / with automatic 714 / 834 cleaning mechanism) Weight (without / with automatic... -
Page 24: Ec Declaration Of Conformity
This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form. Authorized representative for the technical documentation: TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld (Jürgen Kemper, managing director) Coesfeld, 3rd january 2018 BA_Handycart-DC_200529_EN 11.01.2022... -
Page 25: Training Protocol
13. Training protocol Designation of the device: Handycart DC (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") -
Page 26: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator Handycart with automatic cleaning mechanism: The cleaning of the filter cartridges is automatically carried out by the filter unit and thus is not subject to a maintenance interval. -
Page 27: General Maintenance
14.2. General maintenance The described maintenances are independent from the demands of the system operations. The operator is obliged to carry out repeated inspections and functional tests according to national regulations. If not otherwise covered by national regulations, the described maintenance intervals must be respected. -
Page 28: Functional Test Of The Device
14.2.2. Functional test of the device NOTICE Possible material damage due to faulty condition of the unit. Carry out a visual inspection before the functional test of the device as described in the previous chapters. The work as described in the chapter “Commissioning” must be finished. The following steps must be carried out in the course of the functional test: ●...
Need help?
Do you have a question about the Handycart DC and is the answer not in the manual?
Questions and answers