Related Manuals for Zmotion ZMIO300 Series
Summary of Contents for Zmotion ZMIO300 Series
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Page 1: Zmio300 Series Expansion Module Hardware Manual
ZMIO300 Series Hardware Manual Version 1.8 ZMIO300 Series Expansion Module Hardware Manual Version 1.8... - Page 2 Information contained in this manual is only for reference. Due to improvements in design and functions and other aspects, Zmotion Technology reserves the final interpretation! Subject to change without notice! Version is subject to the latest publishment of Zmotion Technology website: www.zmotionglobal.com...
- Page 3 Please follow these two levels safety information, or it will break products, relative machines and systems, even will cause death or severe wound, Zmotion Technology has no obligation or responsibility for this kind of loss. And please save this instruction, and send this manual to the end users.
- Page 4 ZMIO300 Series Hardware Manual Version 1.8 Pay attention not make metal shavings and wire head fall into the hardware wiring board, if falls into, there will cause fire, Note malfunction, false operation. Check if there is not foreign matter on the hardware wiring board after installation.
- Page 5 ZMIO300 Series Hardware Manual Version 1.8 malfunction, false operation. The specification and install methods of equipment external wiring should obey local electric wiring regulations. Firstly, determine the interface type to be connected, then link with cable. If connect with wrong interface or false wiring, it will cause module or external equipment malfunction.
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Page 6: Table Of Contents
ZMIO300 Series Hardware Manual Version 1.8 Content ZMIO300 Series Expansion Module Hardware Manual ..............1 Introduction ..........................8 System Architecture ....................8 1.1.1 EtherCAT Expansion ..................8 1.1.2 ZCAN Expansion ....................8 Production Information ......................9 Nameplate Information ..................... 9 Model Description ..................... - Page 7 ZMIO300 Series Hardware Manual Version 1.8 3.2.3.1 Interface Definition .................. 31 3.2.3.2 Performance and Specification ..............32 3.2.3.3 Installation Size ..................33 3.2.3.4 Terminal Definition .................. 33 3.2.3.5 Wiring Mode .................... 35 3.2.3.6 Malfunction Indication and Solution ............35 3.2.4 ZMIO300-4DA Analog Output Module ............
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Page 8: Introduction
ZMIO300 Series Hardware Manual Version 1.8 1 Introduction ZMIO300 Series expansion module is a kind of vertical fieldbus expansion module, which supports EtherCAT and ZCAN fieldbus to expand IO, AD and DA. When IO, AD and DA are not enough, a coupler module (ECAT or ZCAN communication module) is matched with other modules (input/output/AD/DA module) to expand. -
Page 9: Production Information
ZMIO300 Series Hardware Manual Version 1.8 by controller, then link a sub-expansion module to behind level interface to expand IO, AD and DA. 2 Production Information 2.1 Nameplate Information (ZMIO300-ECAT is the example, other types are similar.) ➢ Product Model: ZMIO300-ECAT ➢... - Page 10 ZMIO300 Series Hardware Manual Version 1.8 ECAT module ZMIO300- communication module ZMIO300- Input module 16DI (NPN/PNP) ZMIO300- Output module 16DO (NPN) ZMIO300- Output module 16DOP (PNP) ZMIO300- AD module (16 Bit) ZMIO300- DA module (16 Bit)
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Page 11: Production Description
ZMIO300 Series Hardware Manual Version 1.8 3 Production Description 3.1 Coupler Module 3.1.1 ZMIO300-ECAT Communication Module 3.1.1.1 Interface Definition Interface Name Function Description Power It will light when indicator power is conducted. green It will light when runs Status Indicator Light indicator normally. -
Page 12: Performance And Specification
ZMIO300 Series Hardware Manual Version 1.8 3.1.1.2 Performance and Specification Item Specification Power Voltage 24V DC Communication Protocol EtherCAT Industrial Real-time Bus Protocol Service CoE (PDO, SDO) Communication Cycle 250μs, 500μs, 1ms, 2ms, 4ms, etc. Max Communication Speed Ethernet 100Mbqs... -
Page 13: Installation Size
ZMIO300 Series Hardware Manual Version 1.8 3.1.1.3 Installation Size Installation Step: ➢ Please use 35mm standard DIN guide rail. ➢ Open guide rail buckle of ECAT communication module, then embed ECAT communication module in the DIN guide rail. ➢ Press fit guide rail buckle of ECAT communication module, then fix ECAT communication module in the DIN guide rail. -
Page 14: Terminal Definition
ZMIO300 Series Hardware Manual Version 1.8 through net. Please use below cable specification. Item Specification Cable type Flexible crossover cable, category 5e Conduct wire type Double crossover cable Line pair Isolation Cross skeleton Junction Crystal head with iron shell Wire cable material... -
Page 15: Malfunction Indication And Solution
ZMIO300 Series Hardware Manual Version 1.8 Terminal Wiring (Please use tubular pre-insulated terminals and wire cable that is suitable to wire path to do user terminal wiring) →Cable production steps: ➢ Strip the cable insulation, the exposed copper part depends on the size of the tube- type pre-insulated terminal. -
Page 16: Zmio300-Can Communication Module
ZMIO300 Series Hardware Manual Version 1.8 3.1.2 ZMIO300-CAN Communication Module 3.1.2.1 Interface Definition Interface Name Function Description Status Indicator Light Power It will light when indicator power is conducted. It will light when runs green indicator normally. Error It will light when indicator communicate wrongly. -
Page 17: Installation Size
ZMIO300 Series Hardware Manual Version 1.8 Power Voltage 24V DC Communication Interface CAN bus interface The number can be connected Up to 16 ZCAN slave station module Transfer Distance Less than 40m Address Configuration Dial code switch configuration Continuation Submodule Expansion... -
Page 18: Interface Description
ZMIO300 Series Hardware Manual Version 1.8 3.1.2.4 Interface Description Dial code switch definition Dial code Name Description ID 0 CAN address dial code ID 1 CAN address dial code ID 2 CAN address dial code ID 3 CAN address dial code... - Page 19 ZMIO300 Series Hardware Manual Version 1.8 Firstly, check the controller status and get the maximum IO and AIO number of the controller itself, then configure dial code as 1-4. If IO and AIO number of expansion module are coincided with IO and AIO number of the controller, only one is valid, it is recommended to dial again to make them different.
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Page 20: Terminal Definition
ZMIO300 Series Hardware Manual Version 1.8 1 MKbps ➢ Please select CAN communication speed according to the actual application, transfer distance, delay time, electromagnetism interference and others should be considered. The default value of Baud rate is recommended to be 500K. -
Page 21: Wiring Method
ZMIO300 Series Hardware Manual Version 1.8 3.1.2.6 Wiring Method The relative GND of CAN bus communication two sides must be linked together, or their master powers are supplied by the same power, otherwise, CAN might be burnt out. When multi ZCAN communication modules on the CAN bus, all relative CANH and CANL of ZCAN communication module are connected together. -
Page 22: Expansion Submodule
ZMIO300 Series Hardware Manual Version 1.8 3.2 Expansion submodule 3.2.1 ZMIO300-16DI Digital Input Module 3.2.1.1 Interface Definition Interface Name Function Description Status indication light It will light when runs indicator normally. Green Error It will light when indicator communicate wrongly. -
Page 23: Installation Size
ZMIO300 Series Hardware Manual Version 1.8 connects with 24V power supply+) or NPN (COM1 connects with 24V power supply+, COM2 connects with 24V power-) Input current (typical) NPN type (-4.8mA); NPN type (+4.8mA) Input impedance 4.7KΩ Voltage when is ON PNP type >... -
Page 24: Terminal Definition
ZMIO300 Series Hardware Manual Version 1.8 3.2.1.4 Terminal Definition 16 digital inputs / Power terminal Item Identification Type Function IN 0 Input Switch input 0 IN 1 Input Switch input 1 IN 2 Input Switch input 2 IN 3 Input... -
Page 25: Wiring Mode
ZMIO300 Series Hardware Manual Version 1.8 ➢ Strip the cable insulation, the exposed copper part depends on the size of the tube- type pre-insulated terminal. ➢ Pass the conductor part of the cable into the tubular pre-insulated terminal and crimp it with a crimping pliers. -
Page 26: Malfunction Indication And Solution
ZMIO300 Series Hardware Manual Version 1.8 PNP type 3.2.1.6 Malfunction Indication and Solution Status Indication Light Reason Solution The communication of Check if the local expansion EtherCAT master station behind-level interface and coupler module loosened or not breaks Restart the power. -
Page 27: Interface Definition
ZMIO300 Series Hardware Manual Version 1.8 3.2.2.1 Interface Definition Interface Name Function Description Status indication light It will light when runs indicator normally. Green Error It will light when indicator communicate wrongly. Local Expansion Front-level Connect with coupler module or expansion submodule, Interface doesn’t support hot plug or discharge. -
Page 28: Installation Size
ZMIO300 Series Hardware Manual Version 1.8 Max leakage current when is OFF 25μA 25μA Respond time when is ON 12μs 12μs Respond time when is OFF 80μs 80μs Internal Power 0.3W Its power 1.3W Isolation Optocoupler isolation Output frequency <8kHz... - Page 29 ZMIO300 Series Hardware Manual Version 1.8 OUT 0 Output Switch output 0 OUT 1 Output Switch output 1 OUT 2 Output Switch output 2 OUT 3 Output Switch output 3 OUT 4 Output Switch output 4 OUT 5 Output Switch output 5...
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Page 30: Wiring Mode
ZMIO300 Series Hardware Manual Version 1.8 →Wire cable connection steps: ➢ Press the spring of the terminal to insert the cable with the tubular pre-insulated terminal into the port. ➢ Loosen the spring of the terminal, pull the cable lightly to check whether the cable is firmly connected. -
Page 31: Malfunction Indication And Solution
ZMIO300 Series Hardware Manual Version 1.8 3.2.2.6 Malfunction Indication and Solution Status Indication Light Reason Solution The communication of Check if the local expansion EtherCAT master station behind-level interface and coupler module loosened or not breaks Restart the power. The pre-scanned sub... -
Page 32: Performance And Specification
ZMIO300 Series Hardware Manual Version 1.8 Interface Name Function Description Status indication light It will light when runs indicator normally. Green Power It will light when indicator power is conducted. Error It will light when indicator communicate wrongly. Local Expansion Front-level... -
Page 33: Installation Size
ZMIO300 Series Hardware Manual Version 1.8 3.2.3.3 Installation Size Installation Step: ➢ Please use 35mm standard DIN guide rail. ➢ Open guide rail buckle of AD module, then embed AD module in the DIN guide rail. ➢ Press fit guide rail buckle of AD module, then fix AD module in the DIN guide rail. - Page 34 ZMIO300 Series Hardware Manual Version 1.8 AGND Current input negative pole Public current input negative pole Reserved Current input positive pole Channel 2 current input positive pole Voltage input positive pole Channel 2 voltage input positive pole Voltage input negative pole...
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Page 35: Wiring Mode
ZMIO300 Series Hardware Manual Version 1.8 ➢ In the case of serious on-site electromagnetic interference, shielded cables should be used to improve the anti-interference ability. ➢ It is not recommended to use the same power supply for the coupler module and... -
Page 36: Zmio300-4Da Analog Output Module
ZMIO300 Series Hardware Manual Version 1.8 and coupler module loosened or not breaks Restart the power. The pre-scanned sub Check if the continuation module and actual submodule is lost, or be in continuation sub module malfunction are not totally matched. -
Page 37: Performance And Specification
ZMIO300 Series Hardware Manual Version 1.8 User’s terminal 4 analog outputs/power terminal 3.2.4.2 Performance and Specification Item Specification Power Voltage 24V DC Output channel Voltage output load >10KΩ Voltage output range Bipolar -5~5V, -10~10V, single pole 0~5V, 0~10V Current output range... -
Page 38: Terminal Definition
ZMIO300 Series Hardware Manual Version 1.8 Installation Step: ➢ Please use 35mm standard DIN guide rail. ➢ Open guide rail buckle of DA module, then embed DA module in the DIN guide rail. ➢ Press fit guide rail buckle of DA module, then fix DA module in the DIN guide rail. - Page 39 ZMIO300 Series Hardware Manual Version 1.8 Current / Voltage output Channel 3 current / voltage output VI - negative pole negative pole Shield E+24V Power positive pole 24V power input positive pole EGND Power negative pole 24V power input negative pole...
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Page 40: Wiring Mode
ZMIO300 Series Hardware Manual Version 1.8 3.2.4.5 Wiring Mode Current / Voltage output 3.2.4.6 Malfunction Indication and Solution Status Indication Light Reason Solution The communication of Check if the local expansion EtherCAT master station behind-level interface and coupler module loosened or not breaks Restart the power. -
Page 41: Wiring Description
ZMIO300 Series Hardware Manual Version 1.8 3.3 Wiring description 3.3.1 ECAT coupler + expansion submodule wiring reference 3.3.2 ECAT coupler + expansion submodule wiring reference... -
Page 42: Introductions For Use
ZMIO300 Series Hardware Manual Version 1.8 4 Introductions for Use 4.1 Power Consumption Calculation Example ➢ For coupler module, we select ECAT communication module as the example. ➢ External ECAT communication module is supplied power by 24V, internal coupler supplies 5V power for each module, the max current output is 2A. Except itself internal power consumption 1.6W, and it supplies 8.4W power for each expansion... - Page 43 ZMIO300 Series Hardware Manual Version 1.8 iobase IO start number Expanded input and output start numbers are the same Example NODE_IO (0,0) = 32 ′ Expanded IO start number of Node 0 is 32 Matters need IO start number only can be set to multiples of 8, like, 0, 8, 16, etc. If attention the IO start number is 30, which means it should be set as 24.
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Page 44: Io And Analog Monitor (Watch)
ZMIO300 Series Hardware Manual Version 1.8 4.3 IO and Analog Monitor (watch) Expanded IO, AD and DA can be operated through input and output relative instructions, like, IN, AIN, AOUT. Type Relative Module Exact model Instruction View Input Input module... -
Page 45: Function Configuration
ZMIO300 Series Hardware Manual Version 1.8 4.5 Function Configuration The configuration function only is valid when coupler uses ECAT communication module to expand, and need to use bus instruction SDO_WRITE to write into SDO message achievement. →relative instruction description: NODE_AIO... - Page 46 ZMIO300 Series Hardware Manual Version 1.8 Output status configuration after communication breaks Function After master and slave communication breaks, this function is used to see description if the output status of output module (or DA module) keeps or not, there are 2 modes, default is mode 2.
- Page 47 ZMIO300 Series Hardware Manual Version 1.8 ➢ This function is valid for the present AD module, it is invalid for other AD modules expanded by couplers. Measuring range switch configuration Function This function is used to switch the range of the input channel of the AD description module (or the output channel of the DA module).
- Page 48 ZMIO300 Series Hardware Manual Version 1.8 ZM1116 AD module 0~5V ZM1117 AD module -5~5V ZM2111 Output module ZM2112 DA module 0-10V ZM2113 DA module -10~10V ZM2114 DA module 4~20mA ZM2115 DA module 0-20mA ZM2116 DA module 0~5V ZM2117 DA module -5~5V ➢...
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Page 49: Data Dictionary Description
ZMIO300 Series Hardware Manual Version 1.8 5 Data Dictionary Description The data dictionary description only can be built by ECAT communication module, ZCAN module doesn’t have data dictionary. 5.1 Description Format Index Subindex Object name Default value Data range Data type... - Page 50 ZMIO300 Series Hardware Manual Version 1.8 →*1 data value meaning: Data value Meaning The output status of output module and DA module recovers initial value after communication breaks The output status of output module and DA module keeps the present status after communication breaks →*2 data value meaning:...
- Page 51 ZMIO300 Series Hardware Manual Version 1.8 not connected, there also no build. Module type Index Input module (6000 + 10* (expansion address – 1)) h Output module (7001 + 10* (expansion address – 1)) h AD module (6001+ 10* (expansion address – 1)) h DA module (7001 + 10* (expansion address –...
- Page 52 ZMIO300 Series Hardware Manual Version 1.8 (for 0×0000 to IN_GEN_INT1 UNSIGNED 16 Be read example) 0×FFFF*1 →*1 data value meaning: Data value Meaning 4-bit hexadecimal system number is transferred into 16-bit binary system 0×0000 to 0×FFFF number, each bit represents each channel’s output status.
- Page 53 ZMIO300 Series Hardware Manual Version 1.8 IN_GENERIC UNSIGNED 8 6001 IN_GEN_INT1 (for IN_GEN_INT2 0×0000 to UNSIGNED Be read example) IN_GEN_INT3 0×FFFF*3 IN_GEN_INT4 →*1 data value meaning: Data value Meaning 0~10V measuring range -10~10V measuring range 4~20mA measuring range 0~20mA measuring range...
- Page 54 ZMIO300 Series Hardware Manual Version 1.8 Channel 2, 3 open Channel 0, 2, 3 open Channel 1, 2, 3 open All channels open →*3 data value meaning: Data value Meaning 0×0000 to 0×FFFF Scale value of this channel ➢ Each index is related to each channel...
- Page 55 ZMIO300 Series Hardware Manual Version 1.8 →*1 data value meaning: Data value Meaning 0~10V measuring range -10~10V measuring range 4~20mA measuring range 0~20mA measuring range 0~5V measuring range -5~5V measuring range →*3 data value meaning: Data value Meaning 0×0000 to 0×FFFF Scale value of this channel ➢...
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Page 56: Common Problems
ZMIO300 Series Hardware Manual Version 1.8 6 Common problems Problem Suggestion No signal of input can be detected Check whether IO power supplies or not Check whether signal electric level is matched with input port or not Check whether the input number is same as the detection port or not.