Table of Content
1
SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2
SPECIFICATIONS.......................................................................................................................................................................... 4
2.1
Specification of Components ................................................................................................................................................. 4
2.2
Standard System Configurations ........................................................................................................................................... 6
2.2.1
Standalone System Configuration ..................................................................................................................................................................... 6
2.2.2
Extended System Configuration ........................................................................................................................................................................ 6
2.2.3
ATEX / IECEx System Configuration ................................................................................................................................................................. 7
2.3
General Environmental Conditions ........................................................................................................................................ 7
2.4
Pressure-Flow Curves ........................................................................................................................................................... 8
2.5
NPSHr Curves ...................................................................................................................................................................... 9
2.6
2.7
3
ENGINEERING INFORMATION ................................................................................................................................................... 14
3.1
Sealing and Material Concept ............................................................................................................................................. 14
3.2
AC Supply and Power Consumption ................................................................................................................................... 16
3.2.1
Power Consumption ......................................................................................................................................................................................... 16
3.2.2
AC Input Voltage and Grid Currents ................................................................................................................................................................ 17
3.2.3
Inrush Current .................................................................................................................................................................................................. 17
3.2.4
Earth Leakage Current..................................................................................................................................................................................... 17
3.2.5
3.3
Temperature Monitoring ...................................................................................................................................................... 18
3.4
Thermal Management ......................................................................................................................................................... 19
3.4.1
Motor Temperature .......................................................................................................................................................................................... 19
3.4.2
Controller Temperature .................................................................................................................................................................................... 22
3.5
Hydraulic Circuit Design ...................................................................................................................................................... 23
4
INSTALLATION ........................................................................................................................................................................... 24
4.1
4.1.1
Overview .......................................................................................................................................................................................................... 24
4.1.2
General Installation Instructions ...................................................................................................................................................................... 26
4.1.3
4.1.4
4.1.5
4.2
4.2.1
4.2.2
Installation of ATEX / IECEx Motors ................................................................................................................................................................ 30
4.3
4.4
5
OPERATION ................................................................................................................................................................................ 33
5.1
5.1.1
State Diagram of LPC-2000.1 .......................................................................................................................................................................... 33
5.1.2
5.1.3
5.1.4
Error Display on the Integrated Panel ............................................................................................................................................................. 35
5.2
5.2.1
State Diagram of the PLC Interface ................................................................................................................................................................. 36
5.3
5.3.1
General Safety Requirements ......................................................................................................................................................................... 38
6
INSPECTION AND MAINTENANCE ............................................................................................................................................ 39
6.1
6.2
Impeller Replacement Procedure ........................................................................................................................................ 39
6.2.1
Preparation....................................................................................................................................................................................................... 39
6.2.2
6.2.3
7
TROUBLESHOOTING ................................................................................................................................................................. 43
7.1
7.2
7.3
8
TECHNICAL SUPPORT ............................................................................................................................................................... 43
9
APPENDIX ................................................................................................................................................................................... 44
9.1
Regulatory Status ............................................................................................................................................................... 44
9.1.1
CE Marking ...................................................................................................................................................................................................... 44
9.1.2
IECEE CB Safety Certification ......................................................................................................................................................................... 44
9.1.3
9.1.4
ATEX / IECEx Marking..................................................................................................................................................................................... 45
Immunity to Voltage Sags - Semi F47 ............................................................................................................................................................ 45
9.1.5
9.2
Symbols and Signal Words ................................................................................................................................................. 46
PL-4021-00, Rev03, DCO# 15-235
User Manual for BPS-2000
www.levitronix.com
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