Table of Contents
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This manual contains information necessary for the safe and proper use of the PuraLev
specifications for the standard configurations of the pump system and instructions regarding its use, installation,
operation, adjustment, inspection and maintenance. For special configurations of the pump system refer to
accompanying information. If the system must be configured for other parameter settings, then the Levitronix
Software version V2.0.5.0 or higher (with according manual Levitronix
yourself with the contents of the manual to ensure the safe and effective use of this product. After reading this manual,
please store the manual where the personnel responsible for operating the pump system can readily refer to it at any
time.
PL-4033-00, Rev09, DCO# 20-144
PuraLev
(PVDF / Stainless Steel)
3.2 bar
75 liters/min
USER MANUAL
User Manual for PuraLev
®
600MU
(46 psi)
(20 gallons/min)
Doc.# PL-4046-00) is necessary. Familiarize
®
600MU
www.levitronix.com
®
600MU. Included are
®
Service
First Release: 24-Apr-2012
Last Update: 09-Jul-2020
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Table of Contents
Related Manuals for Levitronix PuraLev 600MU
Summary of Contents for Levitronix PuraLev 600MU
- Page 1 For special configurations of the pump system refer to ® accompanying information. If the system must be configured for other parameter settings, then the Levitronix Service ...
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Page 2: Table Of Contents
Precautions for Autoclaving and SIP (Steam-In-Place) ......................37 TROUBLESHOOTING ................................. 38 Troubleshooting for Operation with Controller LPC-600.1 ....................38 Troubleshooting for Operation with Controller LPC-600.2 ....................38 ® Troubleshooting with Levitronix Service Software ......................38 TECHNICAL SUPPORT ................................38 APPENDIX ....................................39 Regulatory Status ................................39 Symbols and Signal Words .............................. -
Page 3: Safety Precautions
Following safety precautions and all “CAUTION”, “WARNING” and “DANGER” indications in the relevant sections shall be followed. CAUTION ® Do not under any circumstances open the controller or motor. Levitronix does not assume responsibility for damage, which occurs under such circumstances. CAUTION High magnetic field strength of pump impeller. -
Page 4: Specifications
® User Manual for PuraLev 600MU www.levitronix.com 2 Specifications 2.1 Specification of Components Figure 1 shows the main system components (motor, controller and pump head) and Figure 2 illustrates the accessories for the pump system. Figure 1: Pump system with standard components... - Page 5 100-40013 Voltage / Power Output 48 VDC / 600 W 85 – 265 VAC (automatic detection) AC/DC Power Supply Voltage Input (M = Modified Levitronix design (Traco ID Number: Certification or Standards CB, UL, CSA, Semi F47 from Traco) T1068-01A)
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Page 6: System Overview And General Specification
This allows setting the speed by an external signal and enables precise closed-loop flow or pressure control in connection with either a flow or a pressure sensor. A USB interface allows communication with a PC in ® connection with the Levitronix Service Software. Hence parameterization, firmware updates and failure analysis are possible. -
Page 7: General Environmental Conditions
Surge immunity according to EN 61000-4-5 the mains supply (tested together with certified AC/DC power supply) Pollution degree Table 5: Environmental conditions for pump system ® Note 1: Contact Levitronix technical department (see Section 8) for outdoor usage. PL-4033-00, Rev09, DCO# 20-144... -
Page 8: Pressure-Flow Curves
® User Manual for PuraLev 600MU www.levitronix.com 2.4 Pressure-Flow Curves [gallons/min] 10.0 12.5 15.0 17.5 20.0 Specific gravity = 1 g/cm Viscosity = 0.7 cP Liquid Temp.: 40 C 9000 rpm LPP-600.7/18 (PVDF) LPP-600.27 (Stainless Steel) 8000 rpm [bar] [psi]... -
Page 9: Maximum Static Pressure For Pump Heads
® User Manual for PuraLev 600MU www.levitronix.com 2.6 Maximum Static Pressure for Pump Heads [°F] Max. Static Pressure for LPP-600.7/18 (PVDF) Max Static Pressure for LPP-600.27 (Stainless Steel) [psi] [bar] Safety Factor ≥ 1.3 (according to EN12162) Limitation: Given by deformation. Burst pressure is significantly higher... -
Page 10: Basic Dimensions Of Main Components
® User Manual for PuraLev 600MU www.levitronix.com 2.7 Basic Dimensions of Main Components Inlet Triclamp 1“ ID = Ø22.2 mm 8pcs M6x25 Screws (INOX A4) (BS-4825-3) Drain Port Triclamp ½“ Outlet Triclamp 1“ ID = 9.5mm (BS-4825-3) ID = Ø22.2 mm (LPP-600.18 pump head... - Page 11 ® User Manual for PuraLev 600MU www.levitronix.com Inlet Outlet Triclamp 1“ Triclamp 1“ ID = Ø22.1 mm ID = Ø22.1 mm (ASME) (ASME) 8pcs M6x12 Screws (INOX A4) Optional connection for ground cable M5x6mm screw (INOX A4) (Max. torque: 150 cNm)
- Page 12 ® User Manual for PuraLev 600MU www.levitronix.com Cable Cable OD Cable OD Minimum Bending Radius Minimum Bending Radius Jacket Motor Sensor Motor Power Permanent Installation Sometimes Moved 6.60 mm 8.40 mm 7x Cable OD 15 x Cable OD 7.20 mm 11.0 mm...
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Page 13: Engineering Information
® User Manual for PuraLev 600MU www.levitronix.com 3 Engineering Information 3.1 Sealing and Material Concept Figure 13: Sealing and material concept (Motor LPM-600.x with pump head LPP-600.7) Item System Materials Component Description Pump housing (lid and bottom) LPP-600.7/18: PVDF LPP-600.27: Stainless Steel Static sealing ring of pump casing LPP-600.7/18: EPDM Triclamp / LPP-600.27: EPDM O-ring... -
Page 14: Power Supply And Consumption
® User Manual for PuraLev 600MU www.levitronix.com 3.2 Power Supply and Consumption Figure 14 shows the typical power consumption of the system. If other AC/DC power supplies than the standard specified ones are used, it is recommended to evaluate them under demanding operating situations like fast braking from maximum speed and during power on and take-off of the impeller. -
Page 15: Thermal Management
® User Manual for PuraLev 600MU www.levitronix.com 3.4 Thermal Management 3.4.1 Motor Temperature The motor temperature depends on the ambient and liquid temperature, as well as on the hydraulic operation point. Figure 17 and Figure 18 illustrate the temperature characteristics of the motor depending on these parameters. - Page 16 ® User Manual for PuraLev 600MU www.levitronix.com [gallons/min] 12.5 17.5 Absolute Temperature Limit 9000 rpm 8000 rpm 7000 rpm Recommended Operational Limit 6000 rpm [°F] [°C] Ambient Temp = 25 C Liquid Temp. = 90 C LPP-600.7/18 (PVDF) Specific gravity = 1 g/cm3 LPP-600.27 (Stainless Steel)
- Page 17 ® User Manual for PuraLev 600MU www.levitronix.com The above curves are measurements of the motor temperature at certain liquid and ambient temperatures. Equation (Eq. 1) shows how to calculate the motor temperature for other liquid and ambient temperatures based on these curves.
- Page 18 ® User Manual for PuraLev 600MU www.levitronix.com 3.4.2 Controller Temperature Depending on the ambient temperature and the placement of the controller additional cooling may be required (see Figure 21). To improve cooling of the controller, place the device into a moving air stream. If the controller is mounted in a compact area or adjacent to additional heat sources (e.g.
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Page 19: Hydraulic Circuit Design
Figure 23: Avoidance of stress forces and torques at the inlet and outlet of the pump head ® Contact the Levitronix Technical Service department (see Section 8) for more detailed considerations and support on the design of the hydraulic circuit. -
Page 20: Installation
® User Manual for PuraLev 600MU www.levitronix.com 4 Installation 4.1 Electrical Installation of Controller 4.1.1 Overview The LPC-600 controllers have signal processor-controlled power converters with switched inverters for the drive and the bearing windings of the motor. The signal processor allows precise control of pump speed and impeller position. - Page 21 ® User Manual for PuraLev 600MU www.levitronix.com Figure 25: Overview of the controller LPC-600.2 for extended operation Interface (as labeled) Description Position, field and temperature sensor signals from motor. “SENSORIC” Torque spec. for tightening of connector screws: Min. = 0.4, Max. = 0.6 Nm - Analog current input: 4 –...
- Page 22 4. The pump system requires 48 DC supply voltage at a maximum power of 600 W. At a lower performance power supplies with smaller power or bigger supplies to supply several pump systems simultaneously may be used. Consult Figure 14 to get the power consumption depending on the flow. Contact Levitronix for consulting and support on the power supply solution.
- Page 23 ® User Manual for PuraLev 600MU www.levitronix.com 4.1.3 Electrical Installation of Controller LPC-600.1 for Standalone Operation For standalone operation the LPC-600.1 is disabled when power is turned on. It can be enabled manually by using the “UP” button on the display. However, if the controller shall be enabled automatically, when power is applied the “ENABLE”...
- Page 24 ® User Manual for PuraLev 600MU www.levitronix.com 4.1.5 Installation of PLC Interface for Extended Controller LPC-600.2 To operate the pump system with a PLC, a minimum set of two digital inputs and one analog input is needed. The digital and analog outputs can be used to monitor the pump status and operating parameters.
- Page 25 Table 12: Signals of the PLC connector for standard firmware Note 1: For other configurations of PLC Inputs and Outputs refer to alternate firmware documentation. ® Note 2: Configurations can be done with Levitronix Service Software. Note 3: All ground wires of PLC have to be connected.
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Page 26: Mechanical Installation Of The Pump/Motor
® User Manual for PuraLev 600MU www.levitronix.com 4.2 Mechanical Installation of the Pump/Motor • he motor can be fixed with four screws on the motor feet (see Figure 9). • As an alternative the motor can be mounted with four screws on the backside (see Figure 9). - Page 27 ® User Manual for PuraLev 600MU www.levitronix.com 2) Motors used with cooling module ACM-600.3 • Mount the cooling module ACM-600.3 to the motor according to Figure 32. • Remove one of the four M5 screws on the mounted cooling module.
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Page 28: Mechanical Installation Of The Controller
® User Manual for PuraLev 600MU www.levitronix.com 4.4 Mechanical Installation of the Controller WARNING Hazardous voltage may be present. In order to avoid fluid spills shorting mains or other voltages within the controller, place the controller in a spill protected environment (for example protected electronic cabinets). -
Page 29: Operation
® User Manual for PuraLev 600MU www.levitronix.com 5 Operation 5.1 System Operation with LPC-600.1 (Stand-Alone Version) 5.1.1 State Diagram of LPC-600.1 The controller LPC-600.1 allows stand-alone operation with manual speed setting (“Button Control Mode”) as well as extended operation with analog speed setting (“Analog Control Mode”). Figure 34 shows the state diagram which can be controlled with the manual buttons and the signals on the “USER INTERFACE”... - Page 30 ® User Manual for PuraLev 600MU www.levitronix.com 5.1.2 Standalone Operation (Button Control Mode) When applying power, the system defaults into the “Button Control Mode” and goes into the status ◼ “OFF Button Control” according to Figure 34. Levitation is disabled and the display indicates “OF”.
- Page 31 ® User Manual for PuraLev 600MU www.levitronix.com 5.1.4 Errors Display on the Integrated Panel Error Error Code Errors Source on Display Motor No Motor Er 01 Motor Motor cable (power wires) not connected to controller Er 02 Motor Motor cable (sensor wires) not connected to controller...
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Page 32: System Operation With Lpc-600.2 (Plc Version)
® User Manual for PuraLev 600MU www.levitronix.com 5.2 System Operation with LPC-600.2 (PLC version) 5.2.1 State Diagram of the PLC Interface Power On Enable: not active Reset: active Status : not active State 1 Priming: on Enable: active Reset: not active... - Page 33 600MU www.levitronix.com State “Off”: ® The pump system is switched off and the motor has no power. In this state, Levitronix Service Software has full control. State “ON” (speed control mode): The pump system is switched ON and the impeller is rotating with the referenced speed. The motor has electrical power when in this state.
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Page 34: System Operation For Atex / Iecex Applications
® User Manual for PuraLev 600MU www.levitronix.com 5.3 System Operation for ATEX / IECEx Applications Specific precautions may be considered while using the pump system in potential explosive gas atmospheres according to ATEX / IECEx category 3G/3D (Zone 2 and 22). -
Page 35: Instruction For Use Of Pump Head
6.1.2 Inspection Prior to Use The pump head should be inspected prior to use for any damage. Do not use the pump head if any damage is ® found. Contact Levitronix regarding return of any suspected pump head. 6.1.3 Traceability for Troubleshooting... -
Page 36: Re-Assembling Of Pump Head
® User Manual for PuraLev 600MU www.levitronix.com 8x M6x25mm for LPP-600.7/18 until each screw is tightened according to the following 8x M6x12mm for LPP-600.27 table: (Screws P1-P8 for fixation of housing) 6-Digit Serial Number Sequence Torque for LPP-600.7/18 Torque for LPP-600.27 (PVDF Hous.) -
Page 37: Precautions For Autoclaving And Sip (Steam-In-Place)
It is therefore recommended to run the pump 10% below the maximum speed after autoclaving or SIP. ® Contact the Levitronix Technical Service department (see Section 8) for more detailed considerations and support on autoclaving. PL-4033-00, Rev09, DCO# 20-144... -
Page 38: Troubleshooting
USB interface. The software can be used for performing detailed troubleshooting. Note: Levitronix Service Software cannot be used with the standalone controller LPC-600.1. 8 Technical Support For troubleshooting, support and detailed technical information contact Levitronix Technical Service Department: Levitronix Technical Service Department Technoparkstr. -
Page 39: Appendix
® User Manual for PuraLev 600MU www.levitronix.com 9 Appendix 9.1 Regulatory Status 9.1.1 CE Marking ® The Centrifugal Pump System PuraLev 600MU, in its various configurations as listed below, is in conformity with the below mentioned European Directives. Part Name... - Page 40 IEC / EN 13463-5 constructional safety “c”. ® The Levitronix Ex motors are marked clearly and in accordance to the ATEX Directive and the relevant IECEx standards. The protection “Ex nA” means non sparking electrical apparatus. II 3G Ex nA IIC T5 Gc II 3D Ex tc IIIC T100 °C Dc...
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Page 41: Symbols And Signal Words
® User Manual for PuraLev 600MU www.levitronix.com 9.2 Symbols and Signal Words Symbol / Description Type Source Signal Word Indication of an imminently hazardous situation that, if not DANGER Signal word SEMI S1-0701 avoided, will result in death or severe injury. Limited to the...
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