Table Of Contents - Danfoss ED-DT318B Installation And Operation Manual

Installation and Operation Guide
ED-DT318B
Drive Train Systems with Traction Control, Inverter/Controller, and Motor with 2 Speed Transmission

Table of Contents

Table of Contents ............................................................................................................................................................................................... i
List of Figures ..................................................................................................................................................................................................... iv
List of Tables ....................................................................................................................................................................................................... vi
1 Introduction ........................................................................................................................................................................................... 8
1.1 About this Guide .................................................................................................................................................................................. 9
1.1.1 Conventions ........................................................................................................................................................................................... 9
1.1.2 Control Units ....................................................................................................................................................................................... 10
1.1.3 Safety Information ............................................................................................................................................................................ 10
1.1.4 High Voltage Safety Information ................................................................................................................................................ 10
1.2 Packaging and Disassembly ......................................................................................................................................................... 11
1.3 The following items are included in the packaging: ........................................................................................................... 11
1.4 System Overview ............................................................................................................................................................................... 11
1.4.1 Vehicle Control Unit ......................................................................................................................................................................... 13
2 Installation ........................................................................................................................................................................................... 14
2.1 Avoiding Installation Problems ................................................................................................................................................... 14
2.2 Installing the MCU/Controller ...................................................................................................................................................... 14
2.2.1 General Notes ..................................................................................................................................................................................... 14
2.2.2 Vibration Considerations ............................................................................................................................................................... 15
2.2.3 Cable Routing ..................................................................................................................................................................................... 15
2.2.4 Preparing the Coolant Loop for MCU and Motor ................................................................................................................. 15
2.2.5 Routing the Signal Cable ................................................................................................................................................................ 15
2.2.6 Routing the TCU to MCU Interface Cable ................................................................................................................................ 16
2.2.7 Applying Voltage............................................................................................................................................................................... 16
2.3 Installing the Motor & 2 Speed Transmission ......................................................................................................................... 16
2.3.1 Connection of the driveline to the transmission output flange ..................................................................................... 16
2.3.2 Mounting the Motor/Transmission into the vehicle ........................................................................................................... 17
2.3.3 Overall Clearance Recommendation ......................................................................................................................................... 19
2.3.4 Motor Coolant Connections.......................................................................................................................................................... 20
2.4 Transmission Initial set-up and requirements ....................................................................................................................... 20
2.4.1 Transmission oil/fluid ...................................................................................................................................................................... 20
2.4.2 Transmission Oil cooler ................................................................................................................................................................... 23
2.4.3 Eaton recommended coolers ....................................................................................................................................................... 25
2.4.4 Air supply to the transmission ..................................................................................................................................................... 27
2.5 Electro-Magnetic Interference and Compatibility ................................................................................................................ 28
2.5.1 CAN and RS232 Shielding .............................................................................................................................................................. 29
3 Electrical Connections ..................................................................................................................................................................... 30
3.1 Power Cables ...................................................................................................................................................................................... 30
3.1.1 Phase Cables (3 Phase AC cables) ............................................................................................................................................... 31
3.1.2 DC Cables ............................................................................................................................................................................................. 32
3.1.3 High Voltage Interlock Connection ............................................................................................................................................ 32
3.1.4 Termination Cover Installation .................................................................................................................................................... 34
3.1.5 Phase Cable and DC Cable Routing and Air Flow Requirement ..................................................................................... 34
3.2 Grounding Requirements .............................................................................................................................................................. 35
3.3 Signal Cable ......................................................................................................................................................................................... 35
3.4 TCU to MCU Interface Cable ......................................................................................................................................................... 37
3.5 Drivetrain Interface Connector .................................................................................................................................................... 37
3.6 DT2 Diagnostic Connector ............................................................................................................................................................ 43
4 Liquid Cooling MCU and Motor ................................................................................................................................................... 46
4.1 Coolant Loop Requirements ......................................................................................................................................................... 46
BC353060341319en-000101 Revision D
Classified as Business
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