List Of Figures - Danfoss ED-DT318B Installation And Operation Manual

Installation and Operation Guide
ED-DT318B
Drive Train Systems with Traction Control, Inverter/Controller, and Motor with 2 Speed Transmission

List of Figures

Figure 1.1: Block Diagram of the Total System ................................................................................................................................... 12
Figure 2.1: Left Side - attachment points for bell housing & transmission mounting brackets. .................................... 17
Figure 2.2: Right Side - attachment points for bell housing & transmission mounting brackets. ................................. 18
Figure 2.3: Approved location of vibration isolators. ....................................................................................................................... 18
Figure 2.4: Mounting angle limits ............................................................................................................................................................ 19
Figure 2.5: Direction of rotation in forward.......................................................................................................................................... 20
Figure 2.6: Proper lubricant level ............................................................................................................................................................. 21
Figure 2.7: Transmission lubricant drain ............................................................................................................................................... 22
Figure 2.8: Eaton Transmission Lubricant Ports ................................................................................................................................. 24
Figure 2.9: Lubricant Drain Port ................................................................................................................................................................ 24
Figure 2.10: Eaton 18025 oil to air cooler .............................................................................................................................................. 25
Figure 2.11: Eaton 18025 cooler heat transfer based on 38° C (100° F) temperature differential .................................. 25
Figure 2.12: Eaton 5586750 oil to water heat exchanger ............................................................................................................... 26
Figure 2.13: Eaton 5586750 heat exchanger heat transfer ............................................................................................................ 26
Figure 2.14: Pneumatic system ................................................................................................................................................................. 28
Figure 3.1: Controller Phase Connection ............................................................................................................................................... 31
Figure 3.2: Controller Connections .......................................................................................................................................................... 31
Figure 3.3: HVIL daisy chain routing thrugh the controller and motor ..................................................................................... 33
Figure 3.4 Exploded View of the Controller Connections .............................................................................................................. 34
Figure 3.5: Signal Cable Connection - Insertion ................................................................................................................................ 36
Figure 3.6: Signal Cable Connection - Tightening ............................................................................................................................ 36
Figure 3.7: Signal Cable Connection - Final Torque ......................................................................................................................... 36
Figure 3.8: Connector Bracket ................................................................................................................................................................... 37
Figure 3.9: Drivetrain Interface Connector (connector 3) ............................................................................................................... 39
Figure 3.10: Danfoss Power Solutions Specification for 2 lead twisted pair shielded wire ............................................... 41
Figure 3.11: Drivetrain Interface Connector terminals and wire seals ....................................................................................... 42
Figure 3.12: Allowed VCU to TCU CAN Bus Configurations ........................................................................................................... 43
Figure 3.13: TCU to MCU CAN bus ........................................................................................................................................................... 45
Figure 4.1: Recommended Liquid Cooling Setup .............................................................................................................................. 46
Figure 5.1: Block Diagram of Electric Vehicle Drive System ........................................................................................................... 48
Figure 8.1: Danfoss Power Solutions Motor Diagnostic Software Front Panel.................................................................... 122
Figure 8.2: Menu Bar ................................................................................................................................................................................... 123
Figure 8.3: General Group ........................................................................................................................................................................ 123
Figure 8.4: Data Logging Control .......................................................................................................................................................... 123
Figure 8.5: Status Group ........................................................................................................................................................................... 123
Figure 8.6: Physical Group ........................................................................................................................................................................ 123
Figure 8.7: Control Group ......................................................................................................................................................................... 123
Figure 8.8: Electrical Group ...................................................................................................................................................................... 123
Figure 8.9: Data Acquisition (DAQ) Control ...................................................................................................................................... 123
Figure 8.10: Critical Group ....................................................................................................................................................................... 123
Figure 8.11: Status Bar ............................................................................................................................................................................... 123
Figure 8.12: Choose COM Port Dialog Box ........................................................................................................................................ 124
Figure 8.13: Status Bar ............................................................................................................................................................................... 125
Figure 8.14: Status Group ......................................................................................................................................................................... 128
Figure 8.15: Menu Bar and Toolbar ...................................................................................................................................................... 132
Figure 8.16: Front Panel Components of Logging ......................................................................................................................... 134
Figure 8.17: Logging Set Up Dialog Box ............................................................................................................................................. 135
Figure 8.18: Front Panel Components of DAQ ................................................................................................................................. 141
Figure 8.19: DAQ Setup ............................................................................................................................................................................. 145
Figure 8.20: DAQ Trigger Thresholds ................................................................................................................................................... 145
BC353060341319en-000101 Revision D © Danfoss | November 2020 | iv
Classified as Business