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Instructions
Kompakt H28/35/42
1.0 Table of contents
1.0 Table of contents ......................................................................................................................................................................................................................1
2.0 Safety notes ...............................................................................................................................................................................................................................2
3.0 Storage and Handling ............................................................................................................................................................................................................2
4.0 Disposal .......................................................................................................................................................................................................................................2
5.0 Diagram - Example ..................................................................................................................................................................................................................3
5.1 H 228 / H 235 / H 242 ECL 200/P30 (with connection pipes for DHW cylinder on supply line) ........................................................3
5.2 H 328 / H335 / H342 ECL 300/C66 (with connection pipes for DHW cylinder on supply line) ..........................................................4
..............................................................................................................................................................................................................6
6.1 H 228 ECL 200/P30 ........................................................................................................................................................................................................6
6.1.1 Measurements ....................................................................................................................................................................................................6
6.1.2 Connections .........................................................................................................................................................................................................6
6.2 H 328 ECL 300/C66 ........................................................................................................................................................................................................7
6.2.1 Measurements .....................................................................................................................................................................................................7
6.2.2 Connections .........................................................................................................................................................................................................7
6.3 H 235/H 242 ECL 200/P30 ...........................................................................................................................................................................................8
6.3.1 Measurements .....................................................................................................................................................................................................8
6.3.2 Connections .........................................................................................................................................................................................................8
6.4 H 335/H 342 ECL 300/C66...........................................................................................................................................................................................9
6.4.1 Measurements ....................................................................................................................................................................................................9
6.4.2 Connections .........................................................................................................................................................................................................9
............................................................................................................................................................................................................................ 10
7.1 Protective cardboard and film wrapping ........................................................................................................................................................... 10
7.2 Moving substation to the installation place ..................................................................................................................................................... 10
7.3 Removing the substation from the pallet.......................................................................................................................................................... 10
7.4 Lifting the substation ................................................................................................................................................................................................ 10
7.5 Mounting ....................................................................................................................................................................................................................... 11
7.6 Variable connection possibilities .......................................................................................................................................................................... 11
7.7 Tightening of connections ...................................................................................................................................................................................... 11
7.8 Connection of expansion vessel ........................................................................................................................................................................... 11
7.9 Heat meters, Fitting pieces ..................................................................................................................................................................................... 12
7.10 Mounting of outdoor temperature sensor (S1) ............................................................................................................................................... 12
7.11 Mounting of immersion sensor ............................................................................................................................................................................ 13
8.0 Filling, Start-up ...................................................................................................................................................................................................................... 13
9.0 Manometer and filling ........................................................................................................................................................................................................ 14
10.0 Electrical connections ......................................................................................................................................................................................................... 14
11.0 Description .............................................................................................................................................................................................................................. 15
12.0 Heating circuit ........................................................................................................................................................................................................................ 15
12.1 Temperature control .................................................................................................................................................................................................. 15
12.2 Heating circuit, temperature control ECL 200/P30 ........................................................................................................................................ 16
12.3 Heating circuit, temperature control H 328/35/42 ECL 300/C66 ............................................................................................................... 17
12.3.1 Differential pressure controller ................................................................................................................................................................ 17
............................................................................................................................................................................................................. 18
13.1 Alternative Circulation pump Grundfos Magna 25-100 ............................................................................................................................... 18
13.2 Alternative Circulation pump Grundfos Magna-D 32-120F ........................................................................................................................ 19
14.0 Domestic hot water ......................................................................................................................................................................................................... 20
14.1 Domestic hot water temperature control ......................................................................................................................................................... 20
14.2 2-vay valve + actuator ............................................................................................................................................................................................... 20
15.0 Maintenance ........................................................................................................................................................................................................................... 21
16.0 Troubleshooting .................................................................................................................................................................................................................... 22
16.1 Troubleshooting - Heating ...................................................................................................................................................................................... 22
16.2 Troubleshooting - Domestic hot water ............................................................................................................................................................... 24
17.0 EC-Declaration of Conformity .......................................................................................................................................................................................... 26
Danfoss District Energy
VI.GP.B1.02
DKDHR
1
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Summary of Contents for Danfoss Kompakt H28
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Page 1: Table Of Contents
Instructions Kompakt H28/35/42 1.0 Table of contents 1.0 Table of contents ............................................1 2.0 Safety notes ...............................................2 3.0 Storage and Handling ..........................................2 4.0 Disposal ...............................................2 5.0 Diagram - Example ..........................................3 5.1 H 228 / H 235 / H 242 ECL 200/P30 (with connection pipes for DHW cylinder on supply line) ............3 5.2 H 328 / H335 / H342 ECL 300/C66 (with connection pipes for DHW cylinder on supply line) ............4... -
Page 2: Safety Notes
This product consists of materials, which must not be disposed of together with domestic waste. Switch off the complete power sup- ply and dismantle the product and sort the components in various groups before disposal. Always observe the disposal rules of the local legislation. DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 3: Diagram - Example
Outdoor sensor Danfoss ESMT (S1) Sensor Danfoss ESM11 (S3 supply, S4 return) Danfoss actuator AVM 10 / 20 (M1) Danfoss flow controller with integrated control valve AVQM P, M and S refer to ECL Instruction manual Danfoss District Energy VI.GP.B1.02... -
Page 4: H 328 / H335 / H342 Ecl 300/C66 (With Connection Pipes For Dhw Cylinder On Supply Line)
Fitting piece for heat meter, 3/4” x 110 mm Controller Danfoss ECL 300/C66 Outdoor sensor Danfoss ESMT (S1) Sensor Danfoss ESM11 (S3 supply, S4 return, S6 return DHW cylinder) Immersion sensor Danfoss ESMB (S5) Danfoss actuator (M1) 2-way valve VS2 / VM2... -
Page 5: H 242 Ecl 200/P30 (With Connection Pipes For Dhw Cylinder On Supply Line - Customized Solution With Twin Pump)
Controller Danfoss ECL 200/P30 Outdoor sensor Danfoss ESMT (S1) Sensor Danfoss ESM11 (S3 supply, S4 return) Danfoss actuator (M1) Danfoss flow controller with integrated control valve AVQM P, M and S refer to Danfoss ECL instructions Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 6: Main Components
G1¼ (IT) Cylinder: G1” (ET) Please note: The connection sizes are adapted to the pipe dim. as follows: Pipe dim. 28 mm: 1¼ connection Pipe dim. 35 mm: 1½” connection Pipe dim. 42 mm: 2” connection DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 7: H 328 Ecl 300/C66
G1¼ (IT) Cylinder: G1” (ET) Please note: The connection sizes are adapted to the pipe dim. as follows: Pipe dim. 28 mm: 1¼ connection Pipe dim. 35 mm: 1½” connection Pipe dim. 42 mm: 2” connection Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 8: H 235/H 242 Ecl 200/P30
G2” (IT)) Cylinder: G1½” (IT) Please note: The connection sizes are adapted to the pipe dim. as follows: Pipe dim. 28 mm: 1¼ connection Pipe dim. 35 mm: 1½” connection Pipe dim. 42 mm: 2” connection DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 9: H 335/H 342 Ecl 300/C66
G1½ (IT)) Cylinder: G1¼ (IT) Please note: The connection sizes are adapted to the pipe dim. as follows: Pipe dim. 28 mm: 1¼ connection Pipe dim. 35 mm: 1½” connection Pipe dim. 42 mm: 2” connection Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 10: Mounting
The substations can be lifted up by using straps, fitted around the pipes, as shown on the photoes to your right, or it can be lifted by hand in the pipes and fixed to a solid wall with two strong bolts, screws or expansion plugs. 10 DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 11: Mounting
Connect expansion vessel to substation either in the top or in the bottom of substation, - contrary to pipes connection, which can be established both in the top or in the bottom of the substation. 11 11 Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 12: Heat Meters, Fitting Pieces
Temperature range: -50 to 50° C Electrical connections Two wire non polarized (can be crossed) Sensor cable: 2 x 0.4 - 1.5 mm² Connect the cable ends to ECL controller in clamps 17 and 16. 12 DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 13: Mounting Of Immersion Sensor
2. Fill heat exchanger and system with water until the manometer shows a working pressure, which corresponds to the system height + 5 m (approx. 1,5 - 2,0 bar) 3. Deaerate the system completely. 4. Start the pump. 13 13 Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 14: Manometer And Filling
Protection class: IP44 or repair work . Power consumption: 140 Watt (Magna pump 185 Watt) For further information please refer to the enclosed installation and operating instructions for the pump(s). 14 DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 15: Description
For wall-mounting. The substations are available in two basic variants - one variant with Danfoss ECL 200 for control of the heating circuits and one variant with Danfoss ECL 300 for control of the heating circuits and the domestic hot water circuit. -
Page 16: Heating Circuit, Temperature Control Ecl 200/P30
12.2 Heating circuit, temperature control ECL 200/P30 The H 228/235/242 substations are supplied with a flow-controller with integrated control valve Danfoss AVQM and an electrical ac- tuator AMV 10 or 20, which in combination with the ECL controller controls the heating circuit. -
Page 17: Heating Circuit, Temperature Control H 328/35/42 Ecl 300/C66
2-way L (mm) L (mm) (mm) (mm) (mm) (mm) (mm) (mm) EI.97.Q2.00 © Danfoss 12/01 VI.HB.C1.00 © Danfoss 5/02 7369267-9 SIBC R&D 7369053-0 SIBC Installation Guide Installation Guide AMV 10 AMV 20, AMV 30 AMV 10 + AMV 10 +... -
Page 18: Circulation Pump
• Constant-pressure control (systems with relatively small pressure losses). • Automatic night-time duty Please note that the system can not be vented through the pump. Please see enclosed instructions, Magna-25-100 Installation and operating instructions 18 DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 19: Alternative Circulation Pump Grundfos Magna-D 32-120F
* Constant pressure * Constant curve (available through external communication only). Please see enclosed instructions, Magna-D-32-120F Installation and operating instructions GRUNDFOS INSTRUCTIONS GRUNDFOS MAGNA Series 2000 MAGNA 32-120, 40-120, 50-120, 65-120, 50-60, 65-60 Service parts 19 19 Danfoss District Energy VI.GP.B1.02 DKDHR... -
Page 20: Domestic Hot Water
Электроприводы для трехпозиционного регулирования AMV 150 (mm) (mm) ❸ (mm) (mm) (mm) Danfoss Heating EI.96.E3.00 DH-SMT/SI 7369267-9 SIBC R&D EI.97.Q2.00 © Danfoss 12/01 7369053-0 SIBC VI.HB.C1.00 © Danfoss 5/02 73691180 DH-SMT/SI VI.KU.N2.1J © Danfoss 01/2008 20 DKDHR VI.GP.B1.02 Danfoss District Energy... -
Page 21: Maintenance
This will remove any deposits formed on the inside of the plate heat exchanger. In case of more serious deposits, a cleaning liquid, approved by Danfoss (f.ex. Kaloxi or Radiner FI) can be pumped through the heat exchanger. Both are environmentally friendly cleaning fluids and can be disposed of through the usual domestic sewerage system. -
Page 22: Troubleshooting
Call in automatic controls manufacturer not react as it is should in accordance or replace controller. Supply temperature too low with the instructions. Outdoor sensor mounted or placed Mount/place outdoor sensor correctly. incorrectly. Strainer clogged. Clean strainer. 22 DKDHR VI.GP.B1.02 Danfoss District Energy... - Page 23 The system is single-pipe. It is extremely important to keep the supply temperature to the radiators as low as ever possible, while maintaining a reasonable level of comfort. 23 23 Danfoss District Energy VI.GP.B1.02 DKDHR...
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Page 24: Troubleshooting - Domestic Hot Water
Outdoor sensor placed incorrectly. Mount temperature sensor correctly in accordance with the manufacturer instructions for the cylinder. You may contact Danfoss Redan A/S for further information. Defective actuator - possibly dirt in the Check the functions of the actuator - valve housing. - Page 25 Delcining temperature during tapping Temperature sensor placed incorrectly. Place temperature sensor correctly in accordance with the manufacturer instructions for the cylinder. You may contact Danfoss Redan A/S for further information. Calified heating element. Clean DHW cylinder with acid solution or replace heating element.
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Page 26: Ec-Declaration Of Conformity
Telephone +45 87 43 89 43 EC-DECLARATION OF CONFORMITY For CE marking in EU (European Union) Danfoss Redan A/S District Energy DK-8382 Hinnerup Declares under our sole responsibility that below products including all available power and control options: H 28/35/42... - Page 27 Instructions Kompakt H 28/35/42 27 27 Danfoss District Energy VI.GP.B1.02 DKDHR...
- Page 28 Danfoss Redan A/S · Omega 7, Søften · DK-8382 Hinnerup Phone: +45 87 43 89 43 · Fax: +45 87 43 89 44 · redan@danfoss.com · www.redan.danfoss.dk Produced by Danfoss Redan A/S © 10/2010...
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