Related Manuals for Valmar SWEETY 60 TTi
Summary of Contents for Valmar SWEETY 60 TTi
- Page 1 VALMAR HANDLING, OPERATING AND MAINTENANCE GUIDE OF THE APPLIANCES FOR THE PRODUCTION OF ICE CREAM Model SWEETY TTi Ver_SW_TT_001...
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Page 3: Table Of Contents
TABLE OF CONTENTS INSTRUCTIONS ON HOW TO USE THE GUIDE ........6 SYMBOLS USED IN THE GUIDE ............6 GENERAL FEATURES AND SPECIFICATIONS ........7 GENERAL FEATURES ................ 7 IDENTIFICATION OF THE APPLIANCE ..........8 TECHNICAL SPECIFICATIONS ............9 TRANSPORTATION AND PLACING OF THE APPLIANCE ....10 INSTRUCTIONS FOR PREVENTING INJURIES ...... - Page 4 13.2 CLEANING THE SURFACES OF THE APPLIANCE ......60 13.3 WATER PIPES USAGE FOR CLEANING PURPOSES ....61 13.4 CLEANING OF PARTS THAT COME IN CONTACT WITH THE MIXTURE OF THE ICE CREAM ..............61 13.5 PRODUCTION BASIN DISINFECTION ..........68 14 MAINTENANCE OF THE APPLIANCE ............
- Page 5 STARTING THE MACHINE STARTING THE MACHINE With quick key MIXING: MIXING - button for the continuous mixing. With quick key COOLING & FREEZING: COOLING & FREEZING - button for the continuous mixing. With quick key AUTOMATIC PASTEURIZATION: AUTOMATIC PASTEURIZATION - button for the automatic pasteurization at 85°...
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Page 6: Instructions On How To Use The Guide
1 INSTRUCTIONS ON HOW TO USE THE GUIDE Since we are in the company VALMAR aware that it is in yours as well as in our interest that the machine would operate at its best and as cheap as possible we have prepared this instruction manual, in order to assist you with your machine. -
Page 7: General Features And Specifications
2.1 GENERAL FEATURES The appliance is designed exclusively for the ice cream production and the processing of fresh ice cream. The manufacturing company VALMAR cannot be held liable in any way for personal injuries or damage caused to the appliance in cases when the appliance has been used for any other purposes than those specified. -
Page 8: Identification Of The Appliance
The price of the appliance does not include installation costs and the cost of the demonstration of its operation. The warranty does not include replacements or repairs of malfunctions caused by incorrect connection of the appliance. The quality and the quantity of the ice cream depend on: temperature of the cooling water;... -
Page 9: Technical Specifications
The ID label must not be removed or damaged! 2.3 TECHNICAL SPECIFICATIONS The appliances essential technical specifications: power supply voltage (see appliance label) maximum current (see appliance label) power (see appliance label) nominal frequency (see appliance label) water consumption production capacity capacity of a cylinder cycle weight dimensions... -
Page 10: Transportation And Placing Of The Appliance
3 TRANSPORTATION AND PLACING OF THE APPLIANCE 3.1 INSTRUCTIONS FOR PREVENTING INJURIES Pay due attention to legally required safety measures. At work wear suitable clothing. Do not wear ties, jeweller’s chains or belts, which could get caught in the machine. Do not shift or dislocate the safety switches or protective parts. -
Page 11: Unpacking Of The Appliance
3.3 UNPACKING OF THE APPLIANCE Upon the delivery of the appliance check if the crate was not damaged during transportation. First the appliance is fixed on the pallet with two paking strips and then is placed the carton box which is fixed to the pallet with two paking strip too. When the machine is unpacked, make sure that the packaging is disposed in a suitable manner and in compliance with standards on environmental safety. -
Page 12: The Appliance
4 REQUIREMENTS CONDITIONS NORMAL OPERATION OF THE APPLIANCE Before connecting the appliance to electricity supply, the operator must make sure that environment requirements have been met: the temperature and humidity of the air must be appropriate and the water supply and electricity networks comply with all requirements for normal operation of the appliance. -
Page 13: Electricity Supply Requirements
Magnetothermic differential FUSES (slot ≥ 3 mm) of appropriate dimensions must be installed between the electricity network and the MAIN SWITCH. model max. current fuse type SWEETY 60 TTi (one-phase) 230/50/1 SLOW SWEETY 60 TTi (three-phase) 400/50/3 SLOW SWEETY 130 TTi (three-phase) 400/50/3... -
Page 14: Connecting The Appliance
(water outlet port), use pipes capable of withstanding 1MPa and measuring at least ½” in diameter (make sure upon the delivery that the pipes are supplied with the appliance). SWEETY 60 TTi SWEETY 130 TTi WATER SUPPLY... -
Page 15: Connecting The Appliance To The Power Supply
If the appliance is meant to be used in areas with two separate water supplies, two separate water connectors are built in it, one for each: a DRINKING WATER SUPPLY PORT and a COOLING WATER SUPPLY PORT (condenser). The valve belonging to the cooling water supply must not be connected to the DRINKING WATER SUPPLY PORT. -
Page 16: Operating The Appliance
A test start-up of the appliance is carried out by an appropriately trained electrician who has also connected the machine so as to make sure that it is properly connected (see the section on MAINTENANCE). If the appliance is correctly connected to the mains the mixer in the production cylinder should be turning in counter clockwise direction. -
Page 17: Control Board
7 CONTROL BOARD Control board is composed from touch screen and control panel. 7.1 TOUCH SCREEN 7.1.1 Inactive home screen: DESCRIPTION: TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations. - Page 18 Settings menu screen: 7.1.2 DESCRIPTION: Use this function to enter the PROGRAM MENU Use this function to enter MACHINE PARAMETERS Use this function to enter LANGUAGE SELECTION Function to be used only by Valmar technicians Digit password to enter the CODE screen...
- Page 19 Use this function to enter the electronic info sheet and check electronic sheet data: number, latest update, software version, etc. Use this function to enter, check and change settings such as date, time, units of measurement (Celsius/Fahrenheit, liters/gallons) or water quantity Press the BACK button to return to the previous screen Press the HOME button to...
- Page 20 DESCRIPTION: Type of the machine. Number of the data base. The date of the last update. Serial number of the electronic. IP number. Number of the software. MAC address (media access control address) Version – number of the firmware (relay board). Total hours of the working.
- Page 21 DESCRIPTION: Year setting. Time setting. Month setting. Minutes setting. Day setting. Liter/Gallon setting. Beep volume setting. Button volume setting. Press BACK to return to the previous page. Press HOME to return to the main screen. Water flow calibration (only sweety machine). Celsius/Fahrenheit temperature setting.
- Page 22 DESCRIPTION: Press the button. Set the current year on the display by using the arrows. Confirm with the button. Factory default – central European time zone. Press the button. Set the current month on the display by using the arrows. Confirm with the button.
- Page 23 Press the button. Select Celsius or Fahrenheit as unit of measurement by using arrows. Confirm with the button. Factory default – Celsius. Press the button. Adjust the volume of the signal by using the arrows. Confirm with the button. Factory default – value 100. Press the button.
- Page 24 ICE CREAM PROGRAM MENU Select the MILK button to enter the list of programs for milk ice cream; SORBET, SLUSH, FRUIT SAUCE AND TOPPING PROGRAM MENU Select the FRUIT button to enter the list of programs for fruit sorbets, slush and sugar syrups; PROGRAM MENU FOR CHOCOLATE ICE CREAM AND OTHER CHOCOLATE PRODUCTS Select the CHOCO button to enter the list of programs for...
- Page 25 Button UP to scroll the program list. Button DOWN to scroll the program list. NOT ACTIVE Press the button to enter the step settings screen. NOT ACTIVE To be used only by Valmar technicians. Press here to have a short program description.
- Page 26 Press CHANGE to set the program and link it with one of the four hot start buttons on the push-button panel and on the main display. Press BACK to return to the previous screen. Press HOME to return to the inactive home screen. 7.1.4 Program list tekst screen: Program description text Cursor UP and DOWN.
- Page 27 7.1.5 Active program screen: DESCRIPTION: TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations. PROGRAM NUMBER. SET button. Select this button to enter in programs parameters of current step.
- Page 28 MAINTENANCE TIME DISPLAY. PLUS button. Select this button to enter in additional display. operator operating (push) active program screen the machine after a few seconds change it with the active home screen: For returned on active program screen click anywhere on the active home screen.
- Page 29 They also provide information on any errors and give warnings on operations. PROGRAM NUMBER. PROGRAM NAME. Press the button to enter the parameters screen (only for Valmar technicians). SET button. Select this button to enter in programs parameters of current...
- Page 30 step. Press BACK to return to the previous screen. Press HOME to return to the dual inactive home screen. Press info to have a short program description. STEP NUMBER. 7.1.8 Water fill screen: DESCRIPTION: Press the H O reset button to reset water quantity. If the button is grey the reset is not allowed POSITION OF THE MACHINE (standby).
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Page 31: Push-Button Panel
Quantity of the water flow. Liter meter providing to display the number of liters (water) which was dispense into the basin. ACTUAL VALUES of the quantity (water in litres). Factory default is 20 Lt. DOWN BUTTON decreased the actual value. If the button is grey the decreasing is not allowed. - Page 32 The START CYCLE button is always set to one of the menu programs (except when first using the machine). 1. Press the button to display the set NEW program or the LAST program used. 2. Press START CYCLE again to start the program (NEW or LAST).
- Page 33 3. Use the UP / DOWN arrows scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 08). When pressed, the button changes color and becomes black. 4. Press the button to start the machine. The end of the cycle is notified by a beep and a light signal (if any).
- Page 34 7.2.1.3 Key FORCE CONTINUOUS MIXING The FORCE CONTINUOUS MIXING button activate the fast mixing for 30 seconds. 1. Press the button to start a FORCE continuos mixing. 2. The machine start with mixing with FORCE CONTINUOUS MIXING for 30seconds. If you press button the machine stop with fast mixing before the end of the set time.
- Page 35 2. The machine starts with cooling and continuous mixing. This program is used when the cooling cycle has been stopped by pressing the STOP button, or to cool the mixture and other liquids at +4° C. The machine cools the mixture at +4° C and automatically switches to maintenance mode.
- Page 36 7.2.1.7 Key WATER CLEANING (drainpipe). The WATER CLEANING button activates flow of the water from the lower water pipe. 1. Press the button to start the flow of the water from lower water pipe. 2. The water starts flow from the lower water pipe –...
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Page 37: First Using Of The Machine
3. Press the buton to stop the dispensing of the water into the basin. The display continuas shows the quantity of filled water. 4. When the value is reached the water valve shuts off automatically. With STOP button you can stop the automatic asteurization (in any phase). 7.2.1.9 QUICK keys The quick button permitted easier and quicker... -
Page 38: Language Selection
2. After Valmar screens, the LANGUAGE SELECTION screen is automatically displayed. 3. Select the desired language. If it is not on the screen, press the button to enter language selection screen 2. 4. To return to language selection screen 1 press the button 5. -
Page 39: Data Download With A Usb Key
5. The machine is ready for use with instructions in the selected language. 7.5 DATA DOWNLOAD with a USB key 7.5.1 Data download for analisis – protected files (sending to VALMAR GLOBAL!) 1. On inactive HOME page press the TOOLS button to enter in setting menu screen. - Page 40 7. On the message bar appears message DOWNLOAD. 8. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key and send data to VALMAR GLOBAL company. 7.5.2 Data download of the ERRORS...
- Page 41 1. On inactive HOME page press the TOOLS button to enter in setting menu screen. 2. Press the PARAMETERS button enter the PARAMETERS screen. 3. Insert the USB key into the relevant USB port 4. Press ERROR button to enter in the ERROR screen.
- Page 42 8. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. 7.5.3 OPTION (surcharge) - download data of the machine, cycle (customer) 1. On inactive HOME page press the TOOLS button to enter in setting menu screen. 2.
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Page 43: Upload Of New Program Or New Software
9. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. 7.6 UPLOAD OF NEW PROGRAM OR NEW SOFTWARE The program is uploaded only when the machine is OFF! 1. Make sure the machine is OFF before starting. This can you do if you pres red button (safety switch). -
Page 44: Programs
6. The machine is ready for use with instructions in the selected language. Press the BACK button to return to the previous screen. Press the HOME button to cancel the operation and return to the HOME screen. 8 PROGRAMS Each program consists of steps (the number of the step you can see - check in additional active screen –... -
Page 45: Menu Programs
9 MENU PROGRAMS 9.1 HOW ACCESS TO THE PROGRAM MENU: 1. On HOME page press the TOOLS button to enter in various menu. 2. Press the PROGRAMS button enter the PROGRAM MENU. ips: SHORTCUT to the program menu screen. You can quickly enter the program menu by pressing the START CYCLE button 3. -
Page 46: Starting Of The Programe
6. Use the UP / DOWN arrows to scroll the description of the selected program. Press the BACK button to return to the previous screen. Press the HOME button to cancel the operation and return to the inactive HOME screen. 9.2 STARTING OF THE PROGRAME 9.2.1 STARTING OF THE PROGRAMS with QUICK KEYS - SHORTCUT BUTTONS... -
Page 47: Settings Of The Programme (Shortcut Button)
2. Select one of the icons representing the various menus to enter the list of available programs. 3. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 15). When pressed, the button changes color and becomes black. - Page 48 3. Select one of the icons representing the various menus to enter the list of available programs. 4. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 08). When pressed, the button changes color and becomes black.
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Page 49: Settings Of The Step
9.4 SETTINGS OF THE STEP: 9.4.1 CHANGING OF THE SPEED In actual step you can change mixer speed. For this you must use the regulation buttons. If you press the button you increase the actual speed. If you press the button you decrease the actual speed. -
Page 50: Changing Parameters Of Machine
9.4.3 CHANGING OF THE TIME When in actual step the desired temperature is reach you can change maintenance time. For this you can use two buttons. If you press the UP - button you increase the actual maintenance time. If you press the DOWN - button you decrease the actual maintenance time. - Page 51 4. Press the confirem or enter button. 5. Wait for the software to upload. 9. After Valmar screens, the LANGUAGE SELECTION screen is automatically displayed. 10. Select the desired language. If it is not on the screen, press the button to enter language selection screen 2.
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Page 52: Lock/Unlock The Access Of Operation
10.2 LOCK/UNLOCK THE ACCESS OF OPERATION 10.2.1 LOCK the access of operation on the machine The user can lock access of operation on the machine. 1. On inactive HOME screen press the TOOLS button to enter in settings menu. 2. Press the CODE button to enter in the PASSWORD screen. - Page 53 10.2.2 UNLOCK the access of operation on the machine 10.2.2.1 Unlock the access of operation on the machine (until such time as the power supply of the machine is not excluded) The user can unlock access of operations for period in which the power supply to electronic is not excluded.
- Page 54 2. Enter the password - user code 000000. 3. Press the confirem or enter button to unlock the access to operation on the machine (only when the machine have power source). 4. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
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Page 55: Protection Of The User And Of The Machine
11 PROTECTION OF THE USER AND OF THE MACHINE 11.1 PROTECTION OF THE USER Safety micro-switches, built into the machine under the rim of the cylinder coverlid protect the operator against injuries that might be caused by the mixer’s rotation. Opening the cylinder cover lid will cause the operation of the mixer engine to shut down. -
Page 56: Basic Rules For Operating The Appliance
Operators must be dressed suitably (no ties, jewellers chains or belts that could get caught in the machine) and be appropriately protected. All warning labels on the appliance must be replaced with new ones when they begin to fade or if they become damaged. Before operation, the operator must make sure that the appliance is not under maintenance, in service or in cleaning. -
Page 57: Production Basin Cover Lid
CONTROL PANEL SAFETY SWITCH OUTLET PIPE 12.3 PRODUCTION BASIN COVER LID The operator opens the cover if he lifting the lid lever and lift it back into the open position. If the appliance is in the mixing mode, the mixing will be interrupted by lifting the lid (magnetic switch - OFF) We close the lid cover by pulling the lid lever back down in close position. -
Page 58: Outlet Of Ice-Cream Mixture
The outlet valve closes by pushing the handle fully forward and turning it in the clockwise direction. DRAIN OUTLET OUTLET PIPE HANDLE 12.5 OUTLET OF ICE-CREAM MIXTURE Proces of outlet of mixture into a pot ( Be careful not to burn yourself while pouring out the hot mixture!) Place a container under the drain outlet;... -
Page 59: Small Ammounts Of Ice-Cream Mixture
12.7 SMALL AMMOUNTS OF ICE-CREAM MIXTURE To prepare small amounts of ice mass it is necessary to install a flue damper on the agitator. Mixing smaller quantities without flue dampers cause air suction in the mix. When the mass occupies more than half of the vqasque volume, the flue damper is not needed. -
Page 60: Cleaning The Surfaces Of The Appliance
All warning labels on the appliance must be replaced with new ones when they begin to fade or if they become damaged. Before cleaning the appliance, the operator must make sure that the appliance is not under maintenance, in service or in cleaning. At the end of the shift, the operator working on the next shift or the person who will continue to operate the appliance must be informed of the current state of the appliance. -
Page 61: Water Pipes Usage For Cleaning Purposes
13.3 WATER PIPES USAGE FOR CLEANING PURPOSES For cleaning the basin or outlet pipe washing you can use the water pipes that are installed into the appliance itself. The upper pipe that is installed in the upper part of the basin is meant for washing or adding water into the basin. Lower pipe, which is installed in the lower part allow us to wash the outlet pipe, but not to clean it in the apropriate way. - Page 62 Unscrew the cap (in counter-clockwise direction) and lift it from the lid. Unscrew the top of the lid (in counter-clockwise direction) and remove it. Lift the lid lever and remove the lower part of the lid. unscrew the plastic bolt, take off the flue damper from the mixer, extract the mixer from the basin: Unscrew the plastic bolt (in counter-clockwise direction) from mixer shalft.
- Page 63 Take off the flue damper from the mixer. FLUE DAMPER Firmly grab the mixer with both hands and slowly pul it out with care from the cylinder, as the mixer could be damaged by accidental dropping. MIXER AXE remove the plastic insert (optionaly): Put the plastic foil - sheet (option that is supplied with the appliance) between the mixer and plastic insert.
- Page 64 PLASTIC INSERT Detach – disasemble the outlet pipe: Unscrew the locknut. Push the handle as far as possible and turn it in counter- clockwise direction. Use both hands. LOCKNUT Pull out the piston from the outlet pipe. PISTON HOUSING Losen the valve locknut (in counter-clockwise direction) and detach the outlet pipe assembly using both hands.
- Page 65 take off and inspect he piston seal, the locknut washer and the valve washer: if the washer or seal is cracked, worn or has lost elasticity, it must be replaced with a new one; mixer, blockader, both sliders, all parts of the outlet valve, all washers and seals must be cleaned in warm water and left to dry.
- Page 66 put the mixer back into the basin, screw the plastic bolt and if necessary re-install the flue dumper back onto the mixer. Hold the mixer with both hands and slowly and carefouly put it back in position into the basin. When the mixer is back in proper position screw (in clockwise direction) the plastic bolt.
- Page 67 Put the uper part of the cover back in position and screw it onto the lower part of the lid. Screw the cover cap onto the upper part of the lid. With this the basin covel lid is back in posoition and ready to use. re-instal the outlet pipe assembly: Put the outlet pipe assembly near the outler support and screw the valve locknut back in position.
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Page 68: Production Basin Disinfection
Insert the piston back into the housing of outlet pipe assembly by turning it and screw the locknut back in position. 13.5 PRODUCTION BASIN DISINFECTION Desinfection process: make sure that the mixture treating control panel is in STOP state; make sure that the ejection opening is well closed; open the basin cover;... -
Page 69: Regular Maintenance Inspection Plan
There is not enough glycol in the system. Check the quantity of the glycol. The expansion valve does not work properly. Call VALMAR service tehnicans. Cooling is inadequate. Call VALMAR service tehnicans. Inadequate condensation. -
Page 70: Regulation Of The Water Feed Valve
14.5 REGULATION OF THE WATER FEED VALVE The water feed valve is preset to factory default values. These may change due to possible shocks and vibrations during transportation. In this case, the water feed valve has to be reset properly by authorized servicing personnel. -
Page 71: Ordering Spare Parts
Screw the cap of the safety valve back in position. 14.7 ORDERING SPARE PARTS The order for any spare part must include: model of the appliance, factory code (if possible,) serial number of the appliance, quantity. short description of the part, SERIAL NUMBER MODEL Spare part order (example):...