Related Manuals for Valmar Sweety Quick 60
Summary of Contents for Valmar Sweety Quick 60
- Page 1 VALMAR HANDLING, OPERATING AND MAINTENANCE GUIDE OF THE APPLIANCES SWEETY quick (P. 2.6)
- Page 2 Italian Gelato Concepts Pty Limited PO Box 2134 Toowong Qld 4066 ABN 48 603 731 424 www.italiangelato.com.au info@italiangelato.com.au Mob: +61 (0) 411 089 142...
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Page 3: Table Of Contents
TABLE OF CONTENTS INSTRUCTIONS ON HOW TO USE THE GUIDE .......... 5 GENERAL FEATURES AND SPECIFICATIONS ........... 6 GENERAL FEATURES ................ 6 IDENTIFICATION OF THE APPLIANCE ..........8 TECHNICAL SPECIFICATIONS ............9 TRANSPORTATION AND POSITIONING THE APPLIANCE ...... 10 INSTRUCTIONS FOR PREVENTING INJURIES ......10 UNLOADING THE APPLIANCE FROM THE LORRY...... - Page 4 12 MAINTENANCE OF THE APPLIANCE ............39 12.1 INSTRUCTIONS FOR PREVENTION OF INJURIES ......39 12.2 PROBLEMS, ERRORS AND TROUBLESHOOTING ......39 12.3 REGULAR MAINTENANCE INSPECTION PLAN......40 12.4 TESTING START UP ................. 41 12.5 REGULATION OF THE WATER FEED VALVE ......... 41 12.6 ENVIRONMENT TEMPERATURES BELOW 0°...
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Page 5: Instructions On How To Use The Guide
1 INSTRUCTIONS ON HOW TO USE THE GUIDE Since we are in the company VALMAR aware that it is in yours as well as in our interest that the machine would operate at its best and as cheap as possible we have prepared this instruction manual, in order to assist you with your machine. -
Page 6: General Features And Specifications
Ice-cream mass should contain already pasteurized milk. The manufacturing company VALMAR cannot be held liable in any way for personal injuries or damage caused to the appliance in cases when the appliance has been used for any other purposes than those specified. - Page 7 Set the appliance in a suitable place, block it to ensure stability, and connect to the water and power supplies. Blocked and connected appliance is ready for operation. The warranty does not include replacements or repairs of malfunctions caused by incorrect connection of the appliance. The quality and the quantity of the ice cream depend on: temperature of the cooling water temperature of air...
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Page 8: Identification Of The Appliance
2.2 IDENTIFICATION OF THE APPLIANCE Every appliance has its own identification label, which is fixed on the backside of the appliance. The ID label contains the essential technical specifications of the appliance: manufacturer manufacturers address model serial number power supply voltage nominal frequency maximum current cooling gas type... -
Page 9: Technical Specifications
2.3 TECHNICAL SPECIFICATIONS The appliances essential technical specifications: power supply voltage (see appliance label) maximum current (see appliance label) power (see appliance label) nominal frequency (see appliance label) water consumption production capacity capacity of the pot weight dimensions All technical specifications, such as the weight, dimensions and power of the appliance are not mandatory for the manufacturer and may change. -
Page 10: Transportation And Positioning The Appliance
3 TRANSPORTATION AND POSITIONING THE APPLIANCE 3.1 INSTRUCTIONS FOR PREVENTING INJURIES Pay due attention to legally required safety measures. At work wear suitable clothing. Do not wear ties, jeweller’s chains or belts, which could get caught in the machine. Do not shift or dislocate the safety switches or protective parts. Make sure that the lifting device is in good condition and that its load capacity exceeds the weight of the appliance (refer to the technical specifications data sheet). -
Page 11: Unloading The Appliance From The Lorry
3.2 UNLOADING THE APPLIANCE FROM THE LORRY Required devices are a hand lift for pallets and a forklift truck with load capacity of at least 1,200 kg. Lift the crate containing the appliance using the hydraulic palette lift and move it as close to the open side of the lorry as possible. -
Page 12: Unpacking Of The Appliance
3.3 UNPACKING OF THE APPLIANCE Upon the delivery of the appliance check if the crate was not damaged during transportation. The appliance is fixed to the pallet with two screws. The side covers should be removed and the screws detached. When the machine is unpacked, make sure that the packaging is disposed in a suitable manner and in compliance with standards on environmental safety. -
Page 13: Requirements And Conditions For Normal Operation Of The Appliance
4 REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF THE APPLIANCE Before connecting the appliance to electricity supply, the operator must make sure that environment requirements have been met: the temperature and humidity of the air must be appropriate and the water supply and electricity networks comply with all requirements for normal operation of the appliance. -
Page 14: Electricity Supply Requirements
4.3 ELECTRICITY SUPPLY REQUIREMENTS Prior to connecting the appliance to the power source, the voltage and the maximum power current allowed in the network must be checked and the appliance must be protected externally with FUSES and the MAIN SWITCH. Permitted voltage of three-phase appliances (400/50/3): nominal voltage min. -
Page 15: Conecting The Appliance
5 CONECTING THE APPLIANCE 5.1 INSTRUCTIONS FOR PREVENTING OF INJURIES When the characteristics of either the water supply or electricity network fail to meet the requirements for normal operation, the machine must not be connected to the power supply. It is forbidden to connect the appliance to the power source when the floor around the appliance is wet. -
Page 16: Connecting The Appliance To The Power Supply
If the appliance is meant to be used in areas with two separate water supplies, two separate water connectors are built in it, one for each: a DRINKING WATER SUPPLY PORT and a COOLING WATER SUPPLY PORT (condenser). The valve belonging to the cooling water supply must not be connected to the DRINKING WATER SUPPLY PORT. -
Page 17: Operating The Appliance
Should the mixer is turning in clockwise direction, it is necessary to change the connecting position of any of the two phases. Production cylinder mixer, installed in appliances with built-in inverter, will rotate in the counter clockwise direction regardless of the connecting position of either of the phases. -
Page 18: Control Board
7 CONTROL BOARD The control board consists of a display with keys and keys with light indicators. The display with keys and light indicators serves to display the status or operation phase of the appliance, various messages and error messages during mixture treating and for setting processing parameters for the ice cream mixture. -
Page 19: Display With Keys And Light Indicators
7.1.4 COOLING AND MAINTAINING key Pressing this key will activate the ice cream mixture cooling and maintaining. Ice cream mixture is cooled down to 4° C and then automatically maintained at the temperature 4-5° C until is used. 7.1.5 MIXING key Pressing this key will activate the mixer if the appliance stands still. -
Page 20: Up And Down Keys
7.2.4 MIXING PHASE This light signal is lighted on if the slow hand-selected mix is chosen. This light signal is lighted on if the fast hand-selected mix is chosen. The user can change the mixing speed during the mixing cycle by pressing MIXING MODE key and chose between slow, fast or automatic speed. - Page 21 Compressor cannot be switched on This message means that the compressor cannot start due to - P - pressostat guard or thermal sensors guard. Appliance in function without displaying of temperature Message means that the appliance is in active mode (no heating or - - - cooling) without displaying the temperature (cleaning, test-run, mixing)
- Page 22 Presostat errors This error message means that 16 subsequent presostat errors occurred. The appliance gives off a quick beeping sound and enters STOP position. The error is cleared by pressing STOP / RESET key. Mixer engine overheating temperature has dropped below critical point This error message means that the exceeded temperature has already dropped below overheating.
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Page 23: Ice-Cream Mixture Preparation
8 ICE-CREAM MIXTURE PREPARATION 8.1 SETTING THE MIXTURE TREATING TEMPERATURE In case mixture treating with manually selected treating temperature (MANUAL MIXTURE TREATING) is selected, the mixture treating temperature can be manually selected between 65° C and 85° C. Pressing MANUAL MIXTURE TREATING will activate heating of the mixture. Pressing the SET key will show the final temperature of ice cream for 5 seconds During these 5 seconds, the user may increase set temperature (by pressing UP) or lower it (by pressing DOWN). -
Page 24: Protection Of The Appliance And User
5° C after 150 minutes, there has been a malfunction. The ice cream mixture is not suitable for consumption and must be discarded. In such event, call VALMAR service personnel immediately! PROTECTION OF THE APPLIANCE AND USER 9.1 PROTECTION OF THE USER... -
Page 25: Guidelines For The Prevention Of Injuries
10.1 GUIDELINES FOR THE PREVENTION OF INJURIES Only authorized persons, who know how the machine is operated, must be allowed to handle it. Operators must be familiar with all regulations concerning occupational safety and fire safety measures, and they must know where fire extinguishers are located. - Page 26 The user operates the appliance standing in front of appliance. The appliance must be always under users control during operation. Only a single operator can use the appliance at the time. The simultaneously use of the appliance from multiple users is forbidden. CYLINDER COVER LID LID HANDLE CONTROL PANNEL...
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Page 27: Production Basin Cover Lid
10.3 PRODUCTION BASIN COVER LID The operator opens the cover lid by lifting the lid lever and lift it back into the open position. If the appliance is in the mixing mode, the mixing will be interrupted by lifting the lid (magnetic switch - OFF) We close the lid cover by pulling the lid lever back down in close position. -
Page 28: Outlet Pipe
10.4 OUTLET PIPE The outlet valve opens by turning the handle in the counter-clockwise direction and pulling it towards oneself. OUTLET PIPE The outlet valve closes by pushing the handle fully forward and turning it in the clockwise direction. OUTLET PIPE HANDLE DRAIN OUTLET 10.5 BEFORE APPLIANCE USAGE Before using the appliance you should:... -
Page 29: Small Ammounts Of Ice-Cream Mixture
The amount of the mixture shall conform to the technical characteristics of the machine. During preparation and loading it is needed to comply with the minimum and maximum mixture amounts in the basin. They are reported in below table: Appliance type min.quantity max.quantity Optimal quantity (kg) -
Page 30: Mixing
10.8 MIXING Ice cream mixture mixing: while the appliance is standing still, press the key MIXING to activate the mixer; by pressing this key during the mixing phase, you change the mixing speed and the corresponding indicator lights are switched on. When both indicators are on, speed is selected automatically;... -
Page 31: Cleaning The Surfaces
Before cleaning the appliance, the operator must make sure that the floor is free of any oil smudges or other slippery substances or objects which might cause a person to slip or trip over. Operators must make sure before cleaning the appliance that the side panels and the top cover of the appliance are securely fitted to the main construction and that there are no parts or objects on the appliance or in the cylinder that could damage the appliance during its operation. -
Page 32: Water Pipes Usage For Cleaning Purposes
11.3 WATER PIPES USAGE FOR CLEANING PURPOSES For cleaning the basin or outlet pipe washing you can use the water pipes that are installed into the appliance itself. The upper pipe that is installed in the upper part of the basin is meant for washing or adding water into the basin. Lower pipe, which is installed in the lower part allow us to wash the outlet pipe, but not to clean it in the appropriate way. - Page 33 First, unscrew the cap (clockwise) and lift it from the lid. Then unscrew the top of the lid (clockwise) and remove it. Finally lift the lid lever and remove the lower part of the lid. unscrew the plastic bolt, take off the flue damper from the mixer, extract the mixer from the basin:...
- Page 34 First unscrew the plastic bolt (clockwise). PLASTIC BOLT Pull off a flue damper from the mixer. FLUE DAMPER Firmly grab the mixer with both hands and slowly pull it out with care from the cylinder, as the mixer could be damaged by accidental dropping. MIXER AXE Detach –...
- Page 35 Unscrew the locknut. Push the handle as far as possible and turn it clockwise. Use both hands. LOCKNUT Pull out the piston from the outlet pipe. PISTON HOUSING Loosen the valve locknut (clockwise) and detach the outlet pipe assembly using both hands.
- Page 36 When cleaning the mixer use the brush that is supplied with the appliance. CLEANING BRUSH it is recommended that rubber seals are greased with Vaseline put the mixer back into the basin, screw the plastic bolt and if necessary re- install the flue dumper back onto the mixer: Hold the mixer with both hands and slowly and carefully put it back in position into the basin.
- Page 37 At the end if necessary put the flue damper back onto the mixer (see chapter SMALL AMMOUNTS OF ICE-CREAM MIXTURE) reinstall the cover lid: First put the lower cover back into position and lower the lid lever. Then put the upper part of the cover back in position and screw it onto the lower part of the lid.
- Page 38 At the end screw the cover cap onto the upper part of the lid. With this the basin cover lid is back in position and ready to use. re-install the outlet pipe assembly: Put the outlet pipe assembly near the outlet support and screw the valve locknut back in position.
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Page 39: Production Basin Disinfection
11.5 PRODUCTION BASIN DISINFECTION Disinfection process: make sure that the mixture treating control panel is in STOP state; make sure that the ejection opening is well closed; open the basin cover; fill the basin with a disinfecting mixture; fill the basin with water (double click DESIRED TEMPERATURE key); close the cylinder cover and let the disinfecting mixture rest for 20 minutes. -
Page 40: Regular Maintenance Inspection Plan
Inadequate condensation. Call VALMAR service tehnicans. The cooling filter is blocked. Gas leckage in the system. Call VALMAR service tehnicans. 12.3 REGULAR MAINTENANCE INSPECTION PLAN All maintenance and servicing must be carried out by technicians authorized by VALMAR Company. Maintenance inspection... -
Page 41: Testing Start Up
12.4 TESTING START UP Testing start up of the appliance: make sure that the control panel is in STOP state; make sure that the outlet pipe is properly set and well closed open the cover lid ; fill the basin with 30 cm of water (double click DESIRED TEMPERATURE key);... - Page 42 Open the safety valve and empty the system. When the system is empty close the valve. Screw the cap of the safety valve back in position.
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Page 43: Ordering Spare Parts
ID number, Short description of the part Factory code (if possible), Number of pieces. Spare part order: VALMAR GLOBAL d.o.o. DOMBRAVA 1A, 5293 VOLČJA DRAGA Slovenija tel.: n.c. (+386) 5 3311777, fax. (+386) 5 33 11 778, E-mail: valter@valmar-global.com , http://www.valmar-global.com...