RAMMER RD2019 Operator's Manual

Cutter-crasher rammer
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Original instructions
2/13
OPERATOR'S MANUAL
OMRD2019ADSMENG.213
CUTTER-CRUSHER
RAMMER RD2019
A-JAW
D-JAW
S-JAW
M-JAW

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Summary of Contents for RAMMER RD2019

  • Page 1 Original instructions 2/13 OPERATOR'S MANUAL OMRD2019ADSMENG.213 CUTTER-CRUSHER RAMMER RD2019 A-JAW D-JAW S-JAW M-JAW...
  • Page 2: Table Of Contents

    OPERATION......3 Installation of cutting blades..57 3.
  • Page 3: Operation

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW OPERATION COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 3...
  • Page 4: Foreword

    Foreword RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1. FOREWORD 1.1 PREFACE Congratulations on having purchased this product. A properly installed attachment should prove to be a productive machine requiring maintenance at only regular intervals. 1.2 THIS MANUAL This manual is arranged to give you a good understanding of the equipment and its safe operation.
  • Page 5: Important Safety Information

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Foreword This symbol identifies prohibited action or hazardous location. Failure to understand and obey this safety warning could result in injury to you or others, and could also cause damage to equipment. See illustration 2.
  • Page 6: Warranty

    Foreword RD2019 A-JAW, D-JAW, S-JAW, M-JAW Do not perform any lubrication and maintenance on this machine until you read and understand the instructions in this manual. 1.4 WARRANTY The customer is provided with a separate warranty sheet, where the export warranty terms are explained.
  • Page 7: Machine Numbers

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Machine numbers 2. MACHINE NUMBERS 2.1 MODEL AND SERIAL NUMBER The equipment serial number is stamped on the equipment body. The model and serial number are also located on the CE marking. Check that the model corresponds to the one given on the cover of this manual.
  • Page 8: Product Introduction

    Product introduction RD2019 A-JAW, D-JAW, S-JAW, M-JAW 3. PRODUCT INTRODUCTION 3.1 OVERVIEW The product is a hydraulically operated crusher. It can be used on any carrier which meets the necessary hydraulic and mechanical installation requirements. 3.2 REMOVAL FROM PACKAGE Remove all the steel belts from the package. Open the package and remove all plastics covering the product.
  • Page 9 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Product introduction The other treaded holes on the Product are intended for handling single parts only. It is forbidden to lift the entire assembly by using these threaded holes. For handling the parts, see product workshop documentation for suitable lifting methods and lifting adapters.
  • Page 10 Product introduction RD2019 A-JAW, D-JAW, S-JAW, M-JAW R010270 Lifting devices must safely carry the working weight of the product. See “Product specifications” on page 78. Place chains or slings, as shown by the illustration, to lift the product. M010063 Note: The lifting eyes must always be removed from the crusher and replaced with blanking screws before starting to operate the crusher.
  • Page 11: Main Parts

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Product introduction SAFETY INSTRUCTIONS FOR LIFTING Below are some common safety instructions concerning lifting operations. In addition to this, the local, national standards for machines and lifting-tackles must always be strictly observed. Please note that the list below is not all inclusive, you must always ensure the procedure you choose is safe for you and others.
  • Page 12: Environmental Protection And Recycling Pol

    Main shaft 3.5 ENVIRONMENTAL PROTECTION AND RECYCLING POLICY Rammer products contribute to the recycling of materials to help customers achieve their environmental objectives. During the manufacturing all the necessary precautions are taken to make sure that no harm is done to the environment.
  • Page 13: Safety

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Safety 4. SAFETY 4.1 GENERAL SAFETY All mechanical equipment can be hazardous if operated without due care or correct maintenance. Most accidents involving machine operation and maintenance are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
  • Page 14 Safety RD2019 A-JAW, D-JAW, S-JAW, M-JAW The related safety label on the product and the text on the label are shown below. "IGNORING INSTRUCTIONS HAZARD Faulty handling practice could cause death or serious injury. Read and follow the instructions in the operator's manual."...
  • Page 15 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Safety REGULATIONS AND LAWS Obey all laws, work site and local regulations which affect you and your equipment. COMMUNICATIONS Bad communications can cause accidents. Keep people around you informed of what you will be doing. If you will be working with other people make sure they understand any hand signals you will be using.
  • Page 16 Safety RD2019 A-JAW, D-JAW, S-JAW, M-JAW AIRBORNE POLLUTANTS The related safety label on the product and the text on the label are shown below. "DUST HAZARD Breathing dust will cause death or severe injury. Always wear approved respirator." DANGER DUST HAZARD Breathing dust will cause death or severe injury.
  • Page 17 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Safety Always make sure dust has been cleaned off your boots and clothes when you leave your shift. The smallest particles of dust are the most harmful. They may be so fine that you can not see them. Remember, you MUST protect yourself and bystanders from the danger of breathing or inhaling dust.
  • Page 18 Safety RD2019 A-JAW, D-JAW, S-JAW, M-JAW CRUSHING HAZARD The safety label on the product is shown below: "CRUSHING HAZARD Contact with moving parts or material could cause death or serious injury. Keep yourself and bystanders out of hazard zone." G010031 COLLAPSING CONCRETE FRAMES Protect yourself and your surroundings from collapsing concrete frames.
  • Page 19 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Safety HYDRAULIC HOSES AND FITTINGS Ensure all hydraulic components will withstand maximum pressure and mechanical stresses caused by operation of the attachment. Consult your local dealer for instructions. FIRE HAZARD Most hydraulic fluids are flammable and might ignite when contacting hot surface.
  • Page 20 Safety RD2019 A-JAW, D-JAW, S-JAW, M-JAW REPAIRS AND MAINTENANCE Do not try to do repairs or any other maintenance work you do not understand. MODIFICATIONS AND WELDING Non-approved modifications can cause injury and damage. Contact your local dealer for advice before modifying the product. Before welding on the product while it is installed on the carrier, consult your carrier dealer for precautions in welding.
  • Page 21 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Safety WARNING FLYING OBJECTS HAZARD Fragments fly up to 40 m (130 ft) and could cause death or severe DANGER WARNING injury. Stop operation when a person enters hazard zone. IGNORING DUST HAZARD Wear approved personal...
  • Page 22: Optional Equipment

    Optional equipment RD2019 A-JAW, D-JAW, S-JAW, M-JAW 5. OPTIONAL EQUIPMENT 5.1 WATER JET Crushers could be equipped with an integrated water spray system. The water supply is connected to the crusher by using JIC 06 (9/16-18) connector in hose support in the mounting bracket. The internal hoses lead to the circle of the mounting bracket and the water is sprayed through the nozzles onto the object to be broken.
  • Page 23: Changing The Jaws On Site

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Optional equipment 5.2 CHANGING THE JAWS ON SITE PLACING THE ASSEMBLING STANDS M010065 Item Purpose Tightening screws (A), 8 pcs Fasten the jaw to the assembling stand for storage or transportation. Tightening screws (B), 16 pcs Fasten the assembling stand supports.
  • Page 24 Optional equipment RD2019 A-JAW, D-JAW, S-JAW, M-JAW 2. Loose the tightening screws so that the supports move freely. 3. Measure the width of RD cutter-crusher jaw and adjust the width of assembling stand supports accordingly (+5...+10 mm (0.20...+0.39 in)). Notice the teeth, weldings, etc.
  • Page 25 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Optional equipment Note: Both jaws of pair have specific toothing which means each pair of jaws has A and B jaw. Do not install two A jaws or two B jaws at the same time.
  • Page 26 Optional equipment RD2019 A-JAW, D-JAW, S-JAW, M-JAW 5. Turn the cutter-crusher around and remove the lower jaw. M010071 6. Lower the cutter-crusher on the third assembling stand and install the lower jaw. M010072 7. Make sure that the toothing of the jaws is aligned correctly.
  • Page 27: Operation

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 6. OPERATION 6.1 OPERATING INSTRUCTIONS RECOMMENDED USE The cutter-crusher is designed for use in demolishing work to crush concrete and cut steel beams in buildings. Your local dealer will gladly give you more information.
  • Page 28 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW PRINCIPLES OF OPERATION The operation of the equipment is based on a static force produced by the hydraulic cylinder of the equipment. To increase the product's working life, pay particular attention to correct working methods.
  • Page 29: Daily Operation

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 6.2 DAILY OPERATION Warning! Protect yourself and your surroundings from flying debris and collapsing concrete frames. Do not operate the cutter-crusher or carrier with people around it. The cutter-crusher must not be used under water.
  • Page 30 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW 2. Set the engine speed to the recommended engine RPM. 3. Carefully operate the carrier controls to place the cutter-crusher and boom into the crushing position. Quick and careless boom movements could result in damage to the cutter-crusher.
  • Page 31 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 5. Use crusher teeth for crushing and cutting blades for cutting only. M010076 6. Concrete blocks can easily be demolished by first crushing in one point so that the structure breaks and then crushing in another point to multiple fractures.
  • Page 32 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW 7. A safety screen is recommended to protect the operator from flying debris. Keep the cabin windows and doors closed during operation. 8. To cut, position the object between the cutting blades and close the jaws. When the crusher jaws close, a slewing function will work enabling cutting in right angle.
  • Page 33 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 10. Place steel frames properly between cutting blades, as shown in the illustration. Note: If the cutting object does not fit into the crusher mouth, first press it between the jaws to flatten it and then perform final cutting with cutting blades.
  • Page 34 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW 13. A large metal beam may need several bites. Sufficient feed force is important for proper working result. M010074 14. As a rule, when the angle between the upper and lower cutting blade is less than 30 degrees the object will not slip.
  • Page 35 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 18. When operating the cutter-crusher, make sure that it does not make contact with the carrier boom or hydraulic lines. 19. Do not operate crusher jaws with the carrier's boom stick or bucket cylinders at the end of their stroke (either fully extended or retracted).
  • Page 36 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW 21. Getting steel frame or rebar between crusher jaws and cylinder rod clevis can cause damage to the cylinder rod or crusher jaws. To avoid cylinder damage, always remove demolition debris from the housing.
  • Page 37: Mounting And Dismounting The Equipment

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation 6.3 MOUNTING AND DISMOUNTING THE EQUIPMENT REMOVAL FROM CARRIER Warning! The equipment must be secured from rolling over when disconnecting from the carrier. Only use skilled operator to position carrier for the removal! Warning! Hydraulic pressure inside the equipment must always be released...
  • Page 38: Movement

    Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW 2. Connect hoses. An installation inspection must be carried out after the product has been mounted on the carrier. In the installation inspection certain specifications (operating pressure, oil flow, etc.) are checked so that they are within given limits.
  • Page 39: Storage

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Operation In case of special conditions of use, please consult your local dealer for instructions. The cutter-crusher must not be used under water. 6.6 STORAGE LONG TERM STORAGE Observe the following points when the product is stored. In this way the vital parts of the attachment are protected from rust and the machine is ready to be used whenever necessary.
  • Page 40 Operation RD2019 A-JAW, D-JAW, S-JAW, M-JAW Page 40 - Operation COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY...
  • Page 41: Lubrication

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW LUBRICATION COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 41...
  • Page 42: Greasing

    Greasing RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1. GREASING 1.1 RECOMMENDED GREASES Item Recommended greases Greasing interval Crusher pins ESSO Beacon EP2 every 8 hours and bushings SHELL Retinax EP2 FUCHS Lubritech, Lagermeister EP 2 MOBIL Mobilux EP 2 Slew bearing...
  • Page 43 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Greasing The greasing points of the crusher are shown below. M020007 A. Trunnion B. Rod pin C. Slew gear (S.GEAR) D. Slew bearing CRUSHER PARTS 1. Always grease before operation and after every 8 hours of operation.
  • Page 44 Greasing RD2019 A-JAW, D-JAW, S-JAW, M-JAW SLEW BEARING 1. Grease adequately after every 150 hours of operation. 2. Adapt greasing interval and amount of grease to working conditions. 3. Apply grease from grease gun to grease nipples. It is important to rotate the slewing ring during lubrication.
  • Page 45: Carrier Hydraulic Oil

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Carrier hydraulic oil 2. CARRIER HYDRAULIC OIL 2.1 REQUIREMENTS FOR HYDRAULIC OIL GENERAL REQUIREMENTS In general the hydraulic oil originally intended for the carrier can be used with this product. However, since working with the product heats the oil more than the usual excavation work, the temperature of the oil must be monitored.
  • Page 46 Carrier hydraulic oil RD2019 A-JAW, D-JAW, S-JAW, M-JAW OIL SPECIFICATIONS Table below shows hydraulic oils recommended for equipment use. The most suitable oil is selected in such a way that the temperature of the hydraulic oil in continuous use is in the ideal area on the chart and the hydraulic system is used to best advantage.
  • Page 47: Oil Cooler

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Carrier hydraulic oil Note: We strongly recommend the use of different hydraulic oils in the summer and in the winter if there is an average temperature difference of more than 35 °C (95 °F). The correct hydraulic oil viscosity is thus ensured.
  • Page 48 Carrier hydraulic oil RD2019 A-JAW, D-JAW, S-JAW, M-JAW Impurities enter the hydraulic system: ■ During hydraulic oil changes and refilling. ■ When components are repaired or serviced. ■ When the attachment is being installed on the carrier. ■ Because of component wear.
  • Page 49 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Carrier hydraulic oil Note: Component damage is only a symptom. The trouble itself will not be cured by removing the symptom. After any component damage due to impurities in the oil, the entire hydraulic system has to be cleaned. Dismantle, clean and reassemble the crusher and change the hydraulic oil.
  • Page 50 Carrier hydraulic oil RD2019 A-JAW, D-JAW, S-JAW, M-JAW Page 50 - Lubrication COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY...
  • Page 51: Maintenance

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW MAINTENANCE COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 51...
  • Page 52: Routine Maintenance

    Routine maintenance RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1. ROUTINE MAINTENANCE 1.1 OVERVIEW This product is a precision made hydraulic machine. Therefore great care and cleanliness should be taken when handling any of the hydraulic components. Dirt is the worst enemy in hydraulic systems.
  • Page 53: Inspection And Maintenance By The Dealer

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Routine maintenance WEEKLY MAINTENANCE 1. Check the main body for wear. 2. Check the pins and bushings for wear. 3. Check cylinder rod, seals and connection points for wear. Tighten if necessary. 4. Observe hydraulic oil temperature, all lines and connections.
  • Page 54: Maintenance Intervals In Special Applica

    Routine maintenance RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1.4 MAINTENANCE INTERVALS IN SPECIAL APPLICATIONS The service interval is considerably shorter with special applications. See “Special conditions of use” on page 38. In special applications, please consult your local dealer for the correct service intervals.
  • Page 55: Turning And Changing Cutting Blades A-Jaw, D-Jaw

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Turning and changing cutting blades A-JAW, D-JAW 2. TURNING AND CHANGING CUTTING BLADES A-JAW, D-JAW WEAR LIMITS, ADJUSTMENTS AND TORQUES FOR CUTTING BLADES Item Wear limit Cutting blade edge (R) 3 mm (0.12 in) Item...
  • Page 56: Removal Of Cutting Blades

    Turning and changing cutting blades A-JAW, D-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW REMOVAL OF CUTTING BLADES Warning! Prior to maintenance or inspection, operate all the control levers to their fully extended stroke. This will release pressure within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines.
  • Page 57: Installation Of Cutting Blades

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Turning and changing cutting blades A-JAW, D-JAW 7. Remove cutting blades and shim plates. 8. Finish the surfaces by grinding, flush all burrs from cutting blade and cutter base. Note: If burrs remain on the surface the cutting blade will not have proper contact with the cutter base.
  • Page 58: Turning And Changing Cutting Blades S-Jaw

    Turning and changing cutting blades S-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 3. TURNING AND CHANGING CUTTING BLADES S-JAW WEAR LIMITS, ADJUSTMENTS AND TORQUES FOR CUTTING BLADES Item Wear limit Cutting blade edge (R) 3 mm (0.12 in) Item Adjustment Cutting blade clearance (C) 0.2...0.7 mm (0.01...0.03 in)
  • Page 59: Removal Of Cutting Blades

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Turning and changing cutting blades S-JAW REMOVAL OF CUTTING BLADES Prior to maintenance or inspection, operate all the control levers to their fully extended stroke. This will release pressure within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines.
  • Page 60: Installation Of Cutting Blades

    Turning and changing cutting blades S-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 7. Remove cutting blades and shim plates. M030035 8. Finish the surfaces by grinding, flush all burrs from cutting blade and cutter base. Note: If burrs remain on the surface the cutting blade will not have proper contact with the cutter base.
  • Page 61: Turning And Changing Cutting Blades M-Jaw

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Turning and changing cutting blades M-JAW 4. TURNING AND CHANGING CUTTING BLADES M-JAW WEAR LIMITS, ADJUSTMENTS AND TORQUES FOR CUTTING BLADES Item Wear limit Cutting blade edge (R) 3 mm (0.12 in) Item Adjustment Cutting blade clearance (C) 0.2...0.7 mm (0.01...0.03 in)
  • Page 62: Removal Of Cutting Blades

    Turning and changing cutting blades M-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW REMOVAL OF CUTTING BLADES Prior to maintenance or inspection, operate all the control levers to their fully extended stroke. This will release pressure within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines.
  • Page 63: Installation Of Cutting Blades

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Turning and changing cutting blades M-JAW 7. Remove cutting blades and shim plates. M030036 8. Finish the surfaces by grinding, flush all burrs from cutting blade and cutter base. Note: If burrs remain on the surface the cutting blade will not have proper contact with the cutter base.
  • Page 64: Hardfacing Crusher Jaw And Teeth

    Hardfacing crusher jaw and teeth RD2019 A-JAW, D-JAW, S-JAW, M-JAW 5. HARDFACING CRUSHER JAW AND TEETH WELDING TOOLS Item Welding tool Repair of parent MIG-wire, DIN 8559: SG 2 Welding rod, DIN 1913: E 51 53 B 10 Hardfacing MIG-wire, DIN 8555: SG 6 - 60...
  • Page 65 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Hardfacing crusher jaw and teeth 6. Perform hardfacing. The hardfacing area of the crusher is shown in the illustration below. M030029 COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 65...
  • Page 66: Replacing Crusher Teeth D-Jaw

    Replacing crusher teeth D-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 6. REPLACING CRUSHER TEETH D-JAW TIGHTENING TORQUE FOR CRUSHER TOOTH Item Tightening torque Crusher tooth screw 690 Nm (509 lbf ft) REMOVAL OF CRUSHER TOOTH Warning! Support the crusher jaw to prevent it from closing unexpectedly during maintenance.
  • Page 67 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Replacing crusher teeth D-JAW 4. Check that tooth is seated properly. Torque screw and nut to the specified setting. COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 67...
  • Page 68: Replacing Wood Cutting Teeth D-Jaw

    Replacing wood cutting teeth D-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 7. REPLACING WOOD CUTTING TEETH D-JAW TIGHTENING TORQUE FOR WOOD CUTTING TOOTH Item Tightening torque Wood cutting tooth screw 690 Nm (509 lbf ft) REMOVAL OF WOOD CUTTING TOOTH Warning! Support the crusher jaw to prevent it from closing unexpectedly during maintenance.
  • Page 69 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Replacing wood cutting teeth D-JAW 4. Check that tooth is seated properly. Torque screws to the specified setting. COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 69...
  • Page 70: Replacing Crushing Plate D-Jaw

    Replacing crushing plate D-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 8. REPLACING CRUSHING PLATE D-JAW TIGHTENING TORQUE FOR PULVERIZING PLATE Item Tightening torque Pulverizing plate screws (B) 690 Nm (509 lbf ft) REMOVAL OF PULVERIZING PLATE Warning! Support the crusher jaw to prevent it from closing unexpectedly during maintenance.
  • Page 71: Installation Of Pulverizing Plate

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Replacing crushing plate D-JAW 5. Remove pulverizing plate. INSTALLATION OF PULVERIZING PLATE 1. Clean all parts carefully. 2. Install pulverizing plate. 3. Install screws, lock washers and nuts. 4. Check that pulverizing plate is seated properly. Torque screws to the specified setting.
  • Page 72: Replacing Jaws Guide Plates S-Jaw, M-Jaw

    Replacing jaws guide plates S-JAW, M-JAW RD2019 A-JAW, D-JAW, S-JAW, M-JAW 9. REPLACING JAWS GUIDE PLATES S-JAW, M- WEAR LIMITS FOR GUIDE PLATES M030032 Item Adjustment Clearance between upper jaw and 2.0 mm (0.08 in) guide plate (worn out) (C)
  • Page 73: Removal Of Guide Plates

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Replacing jaws guide plates S-JAW, M-JAW REMOVAL OF GUIDE PLATES Welding must occur in a workshop with proper welding tools. If you must weld the crusher when it is installed in carrier, consult your carrier dealer for precautions during welding.
  • Page 74: Troubleshooting

    DROP IN HYDRAULIC PRESSURE ON BASE MACHINE Adjust pressure. See “Product specifications” on page 78. OIL LEAKAGE WITHIN CYLINDER The attachment must be serviced in an authorized Rammer service shop. 10.2 MACHINE DOES NOT CUT WORN CUTTING BLADES Turn over the cutting blades and adjust. If necessary, change the cutting blades. See “Turning and changing cutting blades A-JAW, D-JAW”...
  • Page 75: Excessive Moving

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Troubleshooting OIL LEAKAGE WITHIN CYLINDER The attachment must be serviced in an authorized Rammer service shop. CYLINDER ROD IS BENT The attachment must be serviced in an authorized Rammer service shop. 10.4 EXCESSIVE MOVING WORN PINS AND BUSHINGS The attachment must be serviced in an authorized Rammer service shop.
  • Page 76: Further Assistance

    Troubleshooting RD2019 A-JAW, D-JAW, S-JAW, M-JAW 10.7 FURTHER ASSISTANCE FURTHER ASSISTANCE If further assistance is required, please prepare to answer the following questions before calling your dealer. ■ Model and serial number ■ Working hours and service history ■ Carrier model ■...
  • Page 77: Specifications

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW SPECIFICATIONS COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 77...
  • Page 78: Product Specifications

    Product specifications RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1. PRODUCT SPECIFICATIONS 1.1 TECHNICAL SPECIFICATIONS Item Specification Minimum working weight 2700 kg (5950 lb) Crusher weight, A-JAW 2350 kg (5180 lb) Crusher weight, with crusher teeth, D- 2210 kg (4870 lb) Crusher weight, with pulverizer, D-JAW 2400 kg (5290 lb)
  • Page 79 RD2019 A-JAW, D-JAW, S-JAW, M-JAW Product specifications Item Specification Allowed oil viscosity range 20...1000 cSt 16...25 t (35300...55100 lb) Carrier weight Check carrier's lifting capacity from carrier manufacturer COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 79...
  • Page 80: Main Dimensions A-Jaw

    Product specifications RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1.2 MAIN DIMENSIONS A-JAW 1375 ø27 1000 M040038 Page 80 - Specifications COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY...
  • Page 81: Main Dimensions D-Jaw

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Product specifications 1.3 MAIN DIMENSIONS D-JAW 1391 ø27 M040029 PULVERIZING PLATE WOOD CUTTER COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 81...
  • Page 82: Main Dimensions S-Jaw

    Product specifications RD2019 A-JAW, D-JAW, S-JAW, M-JAW 1.4 MAIN DIMENSIONS S-JAW 1394 Ø27 M040042 Page 82 - Specifications COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY...
  • Page 83: Main Dimensions M-Jaw

    RD2019 A-JAW, D-JAW, S-JAW, M-JAW Product specifications 1.5 MAIN DIMENSIONS M-JAW 1399 Ø27 M040037 COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 83...
  • Page 84: Ce Mark And Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Original (Directive 2006/42/EC, Annex II. 1. A; Directive 2000/14/EC) Manufacturer: Sandvik Mining and Construction Oy, Breakers Lahti Address: Taivalkatu 8, FI-15170 Lahti, Finland Herewith declares that the Rammer cutter crusher / pulverizer Model: RD2019 Model Serial number RD2019 RD19RA Is in conformity with all the relevant provisions of the Machinery Directive 2006/42/EC.
  • Page 85 COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Page 85...
  • Page 86 Page 86 COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY...
  • Page 87 COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY Page 87...
  • Page 88 Sandvik Mining and Construction Oy, Breakers Lahti Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150 www.rammer.com 12-16-14091-27-124-336 12-16-14091-27-176-210...

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