Troubleshooting - Baileigh Industrial B8105 Operator's Manual

Rotary draw bender
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TROUBLESHOOTING

WARNING:
the machine.
Problem
Cylinders not retracting all the
way or not in sequence
Machine doesn't move forward
or moves forward slowly and
does not build up pressure
Machine doesn't bend at
pressure (2000 Psi)
Material slips in the hook arm
Spindle drive pins are damaged
Poor Bend Results
Make sure the electrical disconnect is OFF before working on
Solution
Do the dry run sequence as outlined in section 8 of the
manual under operation
Check that the solenoid valve has its wires connected. To
Check it's functionality extend the cylinder all the way, let
the machine deadhead and build up pressure
approximately 2000 (Psi). At that point rotate the autostop
dial the detent position and the pressure should drop to "0"
Psi.
Solenoid switch
If trying to bend material and the machine builds up
pressure and stalls this usually means: The material is too
thick, the material has too high of a yield strength, or the
material is over the machines capacity.
Too much lube on material and is transferring to the bend
die clean the bend die with degreaser.
The counter die should be lubed only
The material may need to be clamped
Wrong material for the die set
If the bend dies are not bolted down properly the drive pins
will get damaged. Replace drive pins.
Check proper tooling for material IE Pipe Vs Tube. Green
for pipe, Blue for tube, Red for metric and Gray for square
or rectangle tubing. See Appendix C for pipe sizing chart
Wall thickness is too thin
32
32

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Rdb-500

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