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OPERATOR'S MANUAL
HYDRAULIC BOX AND PAN BRAKE
MODEL: BB-12010H
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 12/2018
© 2018 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial BB-12010H
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 Cleaning ........................ - Page 3 ELECTRICAL COMPONENTS ..................41 Electrical Parts Identification..................42 TERMINAL ENDS ......................43 ELECTRICAL SCHEMATIC 1 ..................44 ELECTRICAL SCHEMATIC 2 ..................45 ELECTRICAL SCHEMATIC 3 ..................46 TROUBLESHOOTING ....................47...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 5 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 9: Safety Precautions
HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. - Page 10 ! ..P SAFELY! LEASE ENJOY YOUR AILEIGH MACHINE LEASE ENJOY IT 1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the machine’s application and limitations as well as the specific hazards. 2. Only trained and qualified personnel can operate this machine. 3.
- Page 11 18. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children. 19. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions.
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Page 12: Technical Specifications
TECHNICAL SPECIFICATIONS Bend Length 120” (3048mm) 10ga. (3.41mm) mild steel* Bend Material Thickness 12ga. (2.65mm) stainless steel** Bend Angle 0 – 135 degrees Beam Adjustment 1” (25.4mm) Minimum Reverse Bend .984” (25mm) Box Depth 6” (152mm) 6 @ 3” (76mm) 4 @ 4”... -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING CAUTION: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. -
Page 15: Installation
• Remove the securing bolts that attach the machine to the pallet. • Approaching the machine from the side, lift the machine on the frame taking care that there are no cables or pipes in the area of the forks. •... -
Page 16: Anchoring The Machine
DESCRIPTION The Baileigh Model BB-12010H Box and Pan Brake is hydraulic operated and capable of bending up to 10 ga. (3.41mm) mild steel and 12 ga. (2.65mm) stainless x 120” (3048mm) long. The machine has 26 removable fingers and a 6” (152mm) box depth allowing it to fabricate pans, boxes, channels, angles, and other shapes. -
Page 17: Overall Dimensions
OVERALL DIMENSIONS 145.50” 60.00” 122.50” 135.50” 139.00” 34.50” 37.50” 50.50”... -
Page 18: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 20 Item Description Function Control Panel Houses machine operator function controls Footswitch Control Operator controls Up-Down function of clamp beam Electrical Enclosure Fan cooled enclosure for electrical components Hydraulic Cylinder Two cylinders are used to move the bending leaf Leveling Bolts Used to assist in leveling the machine Manual Back Gauge Operator uses as backstop for material...
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Page 21: Electrical
ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine. -
Page 22: Power Cord Connection
WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. - Page 23 To check the correct rotation of the motor (3 phase) • With power connected and disconnect turned on, push the green “Start Pump” button. Press the left “DOWN” footswitch and the clamping beam “H” should come down. If not, disconnect power to the machine, and switch the R and T wires.
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Page 24: Control Functions
CONTROL FUNCTIONS POWER – Lights white when the power is supplied. PUMP START – Push to energize the hydraulic system. BEND INCH – Select for jogging motion of the bending leaf. BEND AUTO – Select when a bending cycle is desired. -
Page 25: Operation - Manual Cycle
OPERATION – MANUAL CYCLE CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy material make sure they are properly supported. CAUTION: Keep hands and fingers clear of the clamping beam. Stand off to the side of the machine to avoid getting hit with the bending apron as it comes up to bend. - Page 26 4. Turn on the main disconnect switch (fig. 12). (The white “POWER” light will be lit.) 5. Press the “PUMP START” button to energize the pump and motor. 6. Set the angle indicator to the desired degree of bend. (fig. 13) 7.
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Page 27: Operation - Auto Cycle
OPERATION – AUTO CYCLE CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy material make sure they are properly supported. CAUTION: Keep hands and fingers clear of the clamping beam. Stand off to the side of the machine to avoid getting hit with the bending apron as it comes up to bend. - Page 28 4. Turn on the main disconnect switch (fig. 17). The white “POWER” light will be lit. 5. Press the “PUMP START” button to energize the pump and motor. 6. Set the angle indicator to the desired degree of bend. (fig.18) 7.
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Page 29: Finger Removal
FINGER REMOVAL WARNING: Make sure the electrical disconnect is OFF before working on the machine. When doing box and pan braking it will be necessary to remove and relocate finger assemblies. This is done by loosening the center socket capscrew as shown in (fig. 19), gripping the finger assembly firmly, and either removing or repositioning it. -
Page 30: Material Selection
• Clamping beam pressure adjustment • Radius set back If none of the three adjustments listed above work, contact Baileigh Industrial at (920) 684-4990 and ask for the service department. To test your brakes alignment, make several sample strips; both 2” x 3” and near full length. Use material the same thickness as will be used in your application. -
Page 31: Clamping Beam Pressure Adjustments
Clamping Beam Pressure Adjustments Test clamping pressure by placing a small strip about 4” from each end of the brake, and closing the clamp. Check to make sure the clamping pressure is enough to keep the material from slipping and no more. IMPORTANT: Excessive clamping pressure can “pre-load and permanently distort the brake. -
Page 32: Factory Settings For Clamping Beam
FACTORY SETTINGS for CLAMPING BEAM The factory settings for 10 ga. (.1345”) mild steel. To return your machine to these settings, the arrow for the material thickness gauge needs to be set at slightly more than the 1/8” increment as shown in the figure 23. The right side of the gauge is divided into 1/32”s of an inch. To decrease the reading on the gauge: 1. -
Page 33: Clamping Beam Roller Switch Setting
CLAMPING BEAM ROLLER SWITCH SETTING The position of the clamping beam is monitored by two roller actuated micro switches. If the collar has slipped or been readjusted and you need to return to factory settings: 1. Lower the clamping beam. 2. -
Page 34: Top Leaf Adjustment
Top Leaf Adjustment IMPORTANT: The top leaf and bending leaf adjustments were made at the factory based upon full capacity (length and thickness) mild steel. Additional adjustments are generally not needed. Different materials and material strength and hardness variation may require adjusting the leaf to obtain a satisfactory bend. -
Page 35: Bending Leaf Edge Alignment
Bending Leaf Edge Alignment Bending accuracy is dependent on the top surface of the bending leaf and the attached bending wing being flush with the top face of the clamping block when the bending leaf is in the lowered position. 1. -
Page 36: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •... -
Page 37: Hydraulic Oil
Hydraulic Oil The hydraulic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump. After installation of the machine and before machine startup, bring the oil level up to 90% of capacity. A shortage of hydraulic oil can cause hydraulic system breakdown and damage to major mechanical parts due to overheating. -
Page 38: Hydraulic Tank
HYDRAULIC TANK Hydraulic Parts Identification Item Description Part No. Check valve CCV10-20 Relief valve RVCA LAN Directional control valve DSG-2B2-02 Solenoid valve DSG-3C2-02 Solenoid valve DSG-3C4-02 Modular Stack Valve MST-02-P-25-K-D24N Mod. Pilot operated check valve MST-02 Pressure gauge AT-63, 250 Kg Hydraulic pump 2GG1POSRPO8E15 Electric motor... -
Page 39: Hydraulic Schematic
HYDRAULIC SCHEMATIC 3/8NPT 3/8NPT 3/8NPT 3/8NPT 1/2NPT 3/4NPT... -
Page 40: Manifold Block
MANIFOLD BLOCK (S6) S S1 S2 S3 S4 S5 CLAMP SLOW BEND FAST BEND FAST RELEASE SLOW RELEASE UNCLAMP... -
Page 41: Parts Identification Drawing
PARTS IDENTIFICATION DRAWING... -
Page 42: Parts Identification List
Parts Identification List Item Description Qty. Angle Bar Bending Leaf Clamping Bar Insert Bar Machine Base Assembly Bottom Die Fingers 1@6” (152.4mm), 5@5” (127mm), 2@4” 101.6mm, 3@3” (76.2mm) Clamping Beam Back Gauge Assembly Hydraulic Oil Tank Hydraulic Cylinder Pin 12LH Hydraulic Cylinder 12RH Hydraulic Cylinder Clamping Cam Assembly... - Page 43 Item Description Qty. Hydraulic Motor Socket Cap Screw Chain Sprocket Motor Bracket Electrical Enclosure...
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Page 44: Electrical Components
ELECTRICAL COMPONENTS SCB R POWER BEND RELEASE BEND AUTO INCH... -
Page 45: Electrical Parts Identification
Electrical Parts Identification Item Description Part No. Main Switch P1-25 MC, OL Magnetic Switch HUO-16 24VAC 16A Transformer 1Ø 220-440/24V 80VA 50Hz Fuses 10*30mm 2,1,6A Power Supply DC 24V 8A 2000uf R1 – R4 Power Relay MY-4 AC 24V R5 – R7 Power Relay MY-2 AC 24V Terminal Buss... -
Page 46: Terminal Ends
TERMINAL ENDS 29 30 3 3W 60Hz 220V... -
Page 47: Electrical Schematic 1
ELECTRICAL SCHEMATIC 1... -
Page 48: Electrical Schematic 2
ELECTRICAL SCHEMATIC 2... -
Page 49: Electrical Schematic 3
ELECTRICAL SCHEMATIC 3 DC 24V TOP LEAF DOWN TOP LEAF UP BENDING LEAF DOWN BENDING LEAF UP PRESS... -
Page 50: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Heavy resistance during Use materials within machine Exceeding machine capacities. bends. capabilities. Bend radius is not Brake blades and die are not Adjust brake alignment. - Page 51 NOTES...
- Page 52 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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