Baileigh Industrial BB-9616M-V2 Operator's Manual
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Baileigh Industrial BB-9616M-V2 Operator's Manual

Magnetic box and pan brake
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OPERATOR'S MANUAL
MAGNETIC BOX AND PAN BRAKE
MODEL: BB-9616M-V2
Baileigh Industrial
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Edition 1 03/2023
© 2023, Baileigh Industrial

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Summary of Contents for Baileigh Industrial BB-9616M-V2

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ................... 1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 TRANSPORTING AND LIFTING ...................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. KEEP CLEAR OF MOVING OBJECTS Always be aware of the position of the clamp handle and the counterweight.

  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 9 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Bend Length 96” (2438mm) Bend Material Thickness 16ga. (1.51mm) mild steel* Bending Leaf Extension Removed 20ga. (0.91mm) stainless steel** Bend Material Thickness 18ga. (1.21mm) mild steel* Bending Leaf Extension Installed 21ga. (0.83mm) stainless steel** Bend Angle 0 – 180 degrees Box Depth Unlimited Clamping Force...

  • Page 11: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 13 Item Description Qty. Body and Pedestal Tool Tray Back Stop Collars Back Stop Bars Narrow Clamp Bar (1250mm length) Notched Clamp Bar (1250mm length) Wide Clamp Bar (Full Length-2500mm) Segmented Clamp Bars (25mm, 37.5mm, 52.5mm, 70mm, 140mm, & 280mm) Left Foot Right Foot Bag of Hardware Foot Switch...

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 15: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 16: Overall Dimensions

    OVERALL DIMENSIONS...

  • Page 17: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Attaching the Legs 1. Use slings to remove the magnet body from the crate. Rest the body on wooden blocks.
  • Page 18 Footswitch 1. Unstrap and straighten out the footswitch cable. 2. Grasp the connector end and plug into the receptacle at the bottom of the electrical cabinet. 3. Tighten the connector sleeve. figure 5 Removing and Installing the Bending Extension Bar Note: The bending extension is typically on the bending leaf.

  • Page 19: Electrical

    220VAC (209VAC to 231VAC). Failure to comply will damage the machine and void the warranty. If needed, contact Baileigh Industrial at 920-684-4990 to purchase a Buck Boost transformer. The service personal will be able to assist in placing the order for the transformer or provide specifications so that you will be able to obtain the proper transformer for your application.
  • Page 20 WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.

  • Page 21: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. Keep hands and fingers clear of the clamping beam. Stand off to the side of the machine to avoid getting hit with the bending apron as it comes up to bend.
  • Page 22 5. If using a full-length clamping bar, use the lift handles (A) to raise the clamping bar and then position the piece part under the clamp bar. Use the backstop if needed. IMPORTANT: NEVER activate the magnetic circuit with the clamping bar raised. The bar will snap down possible causing injury and or damaging the bar, the magnet table, or the material.
  • Page 23 Important: Each time the machine switches OFF, a short pulse of reverse current is sent through the electromagnet to demagnetize it as well as the piece part. The timer is set to 2-3 seconds to help collapse the magnetic field. 13.

  • Page 24: Magnetism Notes

    Magnetism Notes Heat will reduce the strength of magnetic field. This is important to know when using the magnetic brake for long periods of time. If is recommended to keep the amount of time that the magnetic coils are energized as short as possible. When the coils of the magnet are energized, the electrical current flowing through the coils creates heat.

  • Page 25: Bending Allowance

    BENDING ALLOWANCE In order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain or against it, exact allowances must sometimes be made by trial and error.

  • Page 26: Bend Configurations

    BEND CONFIGURATIONS Return Bends Rolled Edge Closed Channel Stiffening Rib Angle Bend Fins BENDING EXAMPLES Folding Over a Lip The thickness, width, and length of material are factors to consider when folding a lip. DO NOT exceed 20ga. (.035”) for material thickness. 1.
  • Page 27 Rolling an Edge Use a piece of solid steel round or a pipe to accomplish this. 1. Position the clamping bar and the round bar as shown in (fig. 14) to ensure that the piece part is positioned correctly. Energize the electromagnet. figure 14 2.
  • Page 28 Forming Pans With Slotted Clamp Bar The slotted clamping bar works great for making shallow pans and trays. The entire clamp bar lifts automatically for easy insertion and removal of the piece part. 1. Fold two opposite sides and the corner tabs with the slotted clamp bar. (The slots will NOT affect these bends.) 2.

  • Page 29: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •...

  • Page 30: Checking Machine Accuracy

    Checking Machine Accuracy To achieve and maintain accurate bends on the Baileigh BB-9616M-V2 magnetic brake, the working surface of the bending beam and the bending edge of the clamp bar need to be straight. Both surfaces must also be parallel to each other. This can be checked periodically with a precision straight edge.

  • Page 31: Parts Diagram

    PARTS DIAGRAM...

  • Page 32: Parts Identification List

    Parts Identification List Item Part No. Description Qty. BA1-118 Right Foot TS-2249162 Hex Socket Button Head Screw, M10x16 BA1-119 Right Columns BA1-120 Right Cover BA1-121 Central Cover BA1-122 Storage Shelf BA1-123 Left Foot BA1-124 Left Columns BA1-125 Handle BA1-126 Left Lifter Handle BA1-127 Left Cover BA1-128...
  • Page 33 Item Part No. Description Qty. BA1-148 #3 Lifter Bracket BA1-149 Micro Switch Cam BA1-150 Torsion Spring Coupler BA1-151 Lifter Spring BA1-152 Torsion Spring Adjuster BA1-153 #2 Lifter Bracket BA1-154 #1 Lifter Bracket BA1-155 Lifter Roller Standoff BA1-156 Lifter Pin BA1-157 Lifter Arm BA1-158 Bending Beam...

  • Page 34: Electrical Schematic

    ELECTRICAL SCHEMATIC...

  • Page 35: Electrical Components

    Electrical Components Item Part No. Description BA1-164 DG801F, Power Port BA1-165 KCD4, Main On - Off BA1-166 ZB2-BE102C, Red Stop Push Button BA1-167 XV-153-1C25, NC Contact, NO Contacts BA1-168 ZB2-BE101C, Green Start Push Button BA1-169 KCD4, Toggle Switch BA1-170 KSD301, Temp Switch BA1-171 RPF2BP7, Relay BA1-172...

  • Page 36: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Machine is not plugged in to a Have qualified electrician check live circuit. circuit. Bending leaf lifted before start Return bending leaf to lower button is pressed.
  • Page 37 Full Clamping Not Operating If you are not achieving a full clamp, the angle micro switch may not be fully actuated. To check that the angle micro switch is being fully actuated. • The micro switch can be found on the electrical panel located at the end of the square brass section.
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 BAILEIGH INDUSTRIAL 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...

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