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OPERATOR'S MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurence.
METAL BEAD ROLLER
MODEL: BR-22
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
© 2013 Baileigh Industrial, Inc.
Rev. 3/2013
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Summary of Contents for Baileigh Industrial BR-22
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 UNPACKING AND CHECKING CONTENTS ..............8 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 ASSEMBLY AND INSTALLATION ................10 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. BEWARE OF CRUSH HAZARD Moving parts can crush and cut. Keep hands and fingers clear of rotating mechanism PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of...
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 SAFETY PRECAUTIONS (cont.) 11. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 12. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged.
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Page 10: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh Metal Bead Roller is shipped complete in one box. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. The rotary machine comes assembled as one unit with one die set attached. Additional parts which need to be fastened to the tool should be located and accounted for before assembling: Base assembly Crank handle assembly... -
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS Rotary machine is hand operated and will form sheet metal up to 22 Gauge (.76mm) thickness mild steel (or equivalent). The Rotary machine is constructed of cast iron and steel ensuring minimum deflection of the work-piece during forming operations. Six die sets are included, allowing the following operations to be per-formed: large and small turning, burring, wiring, ogee beading, and crimping. -
Page 12: Assembly And Installation
ASSEMBLY AND INSTALLATION Machine should be installed on a level surface, with proper lighting. Machine is to be bench mounted. Be sure to provide clearance for crank arm rotation. Area around machine should be clear of scraps, oil or dirt. Apply a suitable non-skid material to floor. Mount Base Assembly ... -
Page 13: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the die area. Be sure to keep hands clear of forming dies when rotating crank handle. The maximum capacity of the machine is 22 gauge (.76mm) mild steel or equivalent. -
Page 14: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. The maximum capacity of the machine is 22 gauge (.76mm) mild steel or equivalent. Below is an equivalency chart for use when working with materials other than mild steel. -
Page 15: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE Check daily for any unsafe conditions and fix immediately. Check that all nuts, bolts, and screws are properly tightened. Lubricate threaded components and sliding devices. Apply rust inhibitive lubricant to all non-painted surfaces. ... -
Page 16: Parts Identification Drawing
PARTS IDENTIFICATION DRAWING... -
Page 17: Parts Identification List
PARTS IDENTIFICATION LIST Item Description Qty. Item Description Qty. Base Round plate Clamp bolt Adjusting bolt 6 x 45mm Dowel pin 6-1.0 x 14mm Pan head screw Clamp handle Adjusting block Clamp head Thumb screw 3 x 36mm Cotter pin Spring 10-1.5 x 25mm Dog point bolt Adjusting handle... - Page 18 NOTES...
- Page 19 NOTES...
- Page 20 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGHINDUSTRIAL BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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