Baileigh Industrial TN-400 Operator's Manual
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Baileigh Industrial TN-400 Operator's Manual

Tube and pipe notcher
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OPERATOR'S MANUAL
TUBE AND PIPE NOTCHER
MODEL: TN-400
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2015
© 2015 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh Industrial TN-400

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................9 TRANSPORTING AND LIFTING ..................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4  A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 9 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS .75" - 2" (19 – 51mm) Notching Capacity (OD) 0 – 60° Angle Adjustment Belt Size 4" x 79" (101 x 2007mm) Belt Speed 5420fpm (1652mpm) Power 220V / 1ph / 60hz / 20A Motor 3hp (2.25kw) Shipping Weight 450lbs.

  • Page 11: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 12: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...

  • Page 13: Assembly And Set Up

     Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.  If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. ...

  • Page 14: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 15: Plug Connection

     Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 16: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. WARNING: BEFORE THE MAIN LEXAN GUARD IS OPENED, THE POWER CORD MUST BE UNPLUGGED FROM ITS SOURCE. Mandrel / Belt Selection and Installation 1.

  • Page 17: Material Insertion

    8. The stock 36 grit belts that the machine comes with works best for most notching application, although other grits are available. Material Insertion 1. Once the proper mandrel and belt are installed, the material to be notched can be inserted into the vise.

  • Page 18: Notching

    4. Position the material so the notch will end up being centered on the belt. 5. The depth of the notch is limited by the stop screw; this can be adjusted as needed, always check for interferences before actually notching. Off-center notches can be accomplished by raising the “V”...

  • Page 19: Material Selection

    MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind:  Material must be clean and dry. (without oil) ...

  • Page 20: Electrical Schematic

    ELECTRICAL SCHEMATIC...

  • Page 21: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.  Check daily for any unsafe conditions and fix immediately. ...

  • Page 22: Parts Diagram

    PARTS DIAGRAM Main Tube Assembly...

  • Page 23: Slide Assembly

    Slide Assembly...

  • Page 24: Vise Assembly

    Vise Assembly...

  • Page 25: Mandrel Holder Assembly

    Mandrel Holder Assembly...

  • Page 26: Guard Assembly

    Guard Assembly...

  • Page 27: Motor Assembly

    Motor Assembly...

  • Page 28: Tension Adjustment Assembly

    Tension Adjustment Assembly...

  • Page 29: Parts List

    Parts List Item Part Number Description Qty. M700-6A008 Side, Front ME-M900-6A001 Main Frame Tube M12 X 1.75 X 20 Hex Flange ME-M900-6A029 Mtg. Block M900-6A044 Shaft Support V2 M900-5A004 Angle Plate Assembly ME-M900-7A009 Lever Pivot Pin M10 X 1.5 X 20 Hex Flange M10 X 1.5 X 25 Hex Flange...
  • Page 30 Item Part Number Description Qty. ME-M900-6A042 Vise Lock Nut M900-6A040 Lock Lever M900-6A041 Lock Cap M700-6A007 Switch Mount M8 X 1.25 X 14 Hex Flange PP-1298 On/Off Switch Imperial Star Washer Imperial M4 X 0.7 X 10 Cross Machine Screw ME-M900-6A070 Slide Mount M10 X 1.5 X 25...
  • Page 31 Item Part Number Description Qty. PP-0055 0.5 ID X 1.0 OD X .0625 THK M900-7A006 Adjustment Shaft PP-0501 Spring PP-0037 1/2" Clamp Collar PP-0170 5.0 Handwheel M900-6A032 Screw Block M6 X 1.0 X 20 SHCS PP-0532 Threaded Hand Nut PP-0533 Knurled Locknut ME-M700-7A001 Guard Spacer...
  • Page 32 Item Part Number Description Qty. ME-M900-6A055 Vise Slide Block (L.H.) M900-7A012 Double Vise Screw M900-6A050 Vise Jaw ME-M900-6A051 Vise Cross Bar Imperial M6 X 1.0 Hex Nut...
  • Page 33 NOTES...
  • Page 34 NOTES...
  • Page 35 NOTES...
  • Page 36 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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