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OPERATOR'S MANUAL
ENVOLOPE STYLE METAL BEAD ROLLER
MODEL: BR-16E-36EV
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 12/2016
© 2016 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial BR-16E-36EV
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS This bead roller is power driven and will form sheet metal up to 16 Gauge thickness mild steel (or equivalent). Available die sets allow for the following operations to be performed: wiring, edging, ogee bead, single bead, and elbow edging. 16ga. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... -
Page 14: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 15 Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 16: General Bead Rolling
GENERAL BEAD ROLLING The primary purpose is to “roll form” into sheet metal, primarily “Beads”. A multitude of tools are available for just about any profile you can think of. Bead rolling is both functional and artistic. The functional portion of this operation will add strength and rigidity to sheet material. The artistic portion will add aesthetic appeal to the design. -
Page 17: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. CAUTION: Keep hands and fingers clear of the rolling dies. Be aware of how the material moves as it is being formed. Normally the operator should stand in front of the bead roller to avoid getting hit with the material as it is being formed. - Page 18 4. Set the back gauge as desired to assist in positioning the material between the dies. This also assists in repeatability. 5. The quick release (B) is very handy because it will always return to the same depth setting. 6. When the material is positioned as desired, closed the quick release handle to close the gap between the rolls to start to impress the rolls...
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Page 19: Offsetting The Rolls
Offsetting the Rolls The top shaft and roll assembly has the ability to be offset from the bottom roll from -.375” (9.5mm) to +2.125” (54mm). This will allow the rolls to offset to allow for material thickness is rolls like step rolls, or offset to allow for experimentation with various end results based upon the rolls being in different positions relative to the lower roll. -
Page 20: Support Tray
Support Tray 1. When not in use, the support tray may be stored in the slot (A) located in the upper back corner of the frame. It may be installed into the storage slot from either side. 2. Loosen the lock lever and insert the mounting bar into the lower bearing block while guiding the support plate over and around rolls. -
Page 21: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: Material must be clean and dry. (without oil) ... -
Page 22: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Note: Proper maintenance can increase the life expectancy of your machine. ... -
Page 23: Optional Tooling Available
OPTIONAL TOOLING AVAILABLE Part Number Description BR18E - .090" STEP ROLL .090" Step Roll Set BR18E - .090" STEP ROLL-NYLON Nylon .090" Step Roll Set BR18E - 1" FLAT BEAD 1" Flat Bead Roll Set BR18E - 1" FLAT BEAD-NYLON Nylon 1"... - Page 24 Part Number Description BR18E - 3/32" STEP ROLL NYLON Nylon 3/32" Step Roll Set BR18E - 3/4" FLAT BEAD 3/4" Flat Bead Roll Set BR18E - 3/4" FLAT BEAD-NYLON Nylon 3/4" Flat Bead Roll Set BR18E - 3/4" ROUND BEAD 3/4"...
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Page 25: Frame Assembly
FRAME ASSEMBLY... -
Page 26: Shaft Housing Assembly
SHAFT HOUSING ASSEMBLY... -
Page 27: Cam Housing Assembly
CAM HOUSING ASSEMBLY... -
Page 28: Lower Shaft Assembly
LOWER SHAFT ASSEMBLY... -
Page 29: Slide Shaft Assembly
SLIDE SHAFT ASSEMBLY... -
Page 30: Forward Housing Assembly
FORWARD HOUSING ASSEMBLY... -
Page 31: Fence Assembly
FENCE ASSEMBLY... -
Page 32: Parts List
Parts List Item Part Number Description Qty. BR15-6A001 RH SIDE FRAME BR16-5A006 FRONT ADJUSTMENT SCREW BR16-6A003 ADJUSTMENT BLOCK BR16-6A005 CAM HOUSING BLOCK BR16-6A006 LH CAM HOUSING SIDE FRAME BR16-6A007 RH CAM HOUSING SIDE FRAME BR16-6A008 CAM HOUSING BR16-7A003 BR16-7A008 GUIDE ROLLER BR16-7A014 ROLLER SHAFT PP-0196... - Page 33 Item Part Number Description Qty. BR16-6A013 CONTROLLER BRACKET BS-0352 .375-16 X 1.375 BR16-7A028 WASHER PP-0602 RELEASE HANDLE PP-1720 KBMA CONTROLLER PP-1033 5.0 HANDWHEEL M150-7A013 QUICK RELEASE SHAFT BR16-6A004-V2 CAM BLOCK PP-0133 BLACK BALL KNOB PP-1229 1/2 HP 3 PHASE MOTOR BR16-5A011 TABLE MOUNT BR16-6A038...
- Page 34 Item Part Number Description Qty. M12 X 1.75 X 70 HEX FLANGE M12 X 1.75 FLANGE NUT STD. .1875 X 1 KEYSTOCK 3/8 LOCK WASHER STD. 3/8-16 X 1 HHCS M6 X 1.0 X 20 HEX FLANGE M6 X 1.0 HEX NUT M6 X 1.0 X 8 SET SCREW...
- Page 35 NOTES...
- Page 36 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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