Bending Suggestions; Aluminum Bending; Heavy Wall Dom Tubing - Baileigh Industrial B8105 Operator's Manual

BENDING SUGGESTIONS

Aluminum Bending

If bending aluminum, lubrication is very important, if the results are less than desirable with WD-
40 other lubricants can be used such as:
• Johnson Paste Wax (seems to work the best)
• High Pressure grease
• Highly rich dish soap
• The bronze counter die must be polished and have no aluminum deposits or it will continue
to pick up metal.
• If using BAILEIGH INDUSTRIAL's standard counterdie is not producing desired results, roller
counter dies are also available.
• BAILEIGH INDUSTRIAL has both steel rollers as well as plastic rollers. Plastic rollers are
used primarily for polished aluminum. Steel rollers would be used for non-polished materials.
• Some aluminum will crack as it is being bent, 6061-T6 is very hard and may need to be
annealed or ordered in the "T-0" condition. Aluminum will age harden so if possible try to get
freshly run material.

Heavy Wall DOM tubing

If heavy wall materials are bent to a tight radius, they can tend to slip in the hook arm causing a
poor bend result, below are some suggestions
• Use a vise clamp on the outside of the hook arm to "lock" the material in place.
• Use a piece of two sided coarse emery cloth in between the hook arm and the material, this
works very well.
• In only this application, high pressure grease applied to the DIE GROOVE also helps.
• BAILEIGH INDUSTRIAL can make special clamps to hold material in place.
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