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WELCOME Thank you for buying this Segway UTV vehicle. Segway Powersports vehicles will bring you a new driving experience. For your driving safety, read this manual before riding. This manual contains a large number of safety instructions, operation instructions, maintenance instructions and safety warnings.
Failure to adhere the warnings and safety precautions contained in this manual will result in severe injury or death. Your SEGWAY vehicle is not toy and it can be hazardous to operate. This vehicle handles differently than cars, trucks or on-road vehicles.
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• Always wear a helmet, eye protection, gloves, long- sleeve shirt, long pants and over-the-ankle boots. • Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgment and reduce the operator's ability to react. •...
SAFETY SYMBOLS AND SIGNAL WORDS: WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SAFETY INTRODUCTION SAFETY INTRODUCTION WARNING LABELS ................ 3 SEVERE INJURY OR DEATH ............9 IMPORTANT SAFETY INFORMATION ..........12 READING THE MANUAL ............12 SAFE DRIVING AGE ............13 RIDING EQUIPMENT ............14 USING ALCOHOL OR DRUGS ..........16 VEHICLE MODIFICATIONS ..........17 PASSENGERS ..............
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SAFETY INTRODUCTION Failure to follow the warnings and safety precautions in this manual may result in serious injury or death. It can be dangerous to operate an on-road vehicle and is driven differently from other vehicles, such as motorcycles and automobiles. If proper precautions are not taken, a collision or rolled-over may occur during normal maneuvers such as turning, climbing, or overcoming obstacles.
If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions on the vehicle. If any label becomes illegible or comes off, contact Segway Powersports to obtain a replacement.
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SAFETY INTRODUCTION WARNING LABELS AND THEIR LOCATION FUGLEMAN UT10...
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Read and understand all safety labels, FUGLEMAN UT10 CREW terrain. Avoid paved locate and read operator's manual. surfaces. •Avoid side hilling (riding across slopes). CAUTION Storage compartment...
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SAFETY INTRODUCTION This roll over protective structure meets the performance requirements of (EU) No 1322/2014 Annex VIII . U01L11012001 WARNING WARNING Keep hands,body,other persons away • Keep hands,body,other persons away • when closing bed. when closing bed. Do not operate the vehicle with bed up. •...
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× 12 U09L10030001 U09L10012001 CAUTION The air filter must be maintained in accordance with the requirements of the Segway Owner’s Manual, otherwise it may seriously damage your engine. U09L10032001 WARNING Never carry passengers in cargo box or on tailgate. Max weight on tailgate during loading is 200Ibs (90kg).
SAFETY INTRODUCTION SEVERE INJURY OR DEATH… … can result if you do not follow these instructions: • This vehicle can be driven only by an adult person with a valid driving license for this type of vehicle. • Never operate this vehicle without wearing an approved motorcycle helmet that fits properly.
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SAFETY INTRODUCTION • Always keep both hands on the steering wheel when driving. • Always go slowly and be careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle. • Never wrap your thumbs and fingers around the steering wheel.
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SAFETY INTRODUCTION • Always check for obstacles before operating in a new area. • Do not brake abruptly when carrying loads in the cargo box. • Always use the size and type of tires specified in this manual. • Always maintain proper tire pressure as described in this manual.
SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION READING THE MANUAL WARNING Driving a vehicle improperly increases the risk of accidents. The driver must know how to drive the vehicle correctly in different situations and on different terrain. Before driving the vehicle, all drivers must complete the required driving safety training.
SAFETY INTRODUCTION SAFE DRIVING AGE WARNING This vehicle can be driven by a person of the minimum legal age with a valid driving licence for this category of vehicles. Do not drive the vehicle without proper driving training. Training courses are required. Ensure that each driver has read this Owner´s manual and all warning labels, and has completed a safety training course.
SAFETY INTRODUCTION RIDING EQUIPMENT WARNING For your safety, we strongly recommend that you always wear an approved motorcycle, eye protection, boots, gloves, long pants and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.
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SAFETY INTRODUCTION WARNING Using a helmet is strongly recommended to all riders in vehicles equipped with a ROPS protective structure and safety belts. Approved helmet Eye protection Long sleeves shirt Gloves Long pants Boots...
SAFETY INTRODUCTION USING ALCOHOL OR DRUGS WARNING Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating this vehicle.
SAFETY INTRODUCTION VEHICLE MODIFICATIONS WARNING We strongly recommend that consumers do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle. If any equipment is added to the vehicle, or if any modifications are made to the vehicle to increase the vehicle speed or power, the all-terrain vehicle warranty is terminated.
SAFETY INTRODUCTION PASSENGERS WARNING Do not carry passengers unless you have operated the vehicle for at least two hours and have completed the new operator driving instructions outlined on page 67. Passengers must always sit in the passenger seat with the seat belt secured. Carrying more than one passenger in a two-seater vehicle affects the operator's ability to operate and operate control, increasing the risk of loss of control and accidents or rollovers.
SAFETY INTRODUCTION EXHAUST GASES WARNING Engine exhaust gases are toxic and can cause loss of consciousness or death in a short time. Do not start or run a motor in a closed areas. The engine exhaust gases of this vehicle contains chemicals that cause cancer, birth defects or other reproductive damage.
SAFETY INTRODUCTION SEAT BELTS Riding in this vehicle without wearing the seat belt may increase the risk of serious injury in the event of rollover, loss of control, other accidents, or sudden stop. Seat belts may reduce the severity of injury in these circumstances. The operator must wear the seat belt at all times.
SAFETY INTRODUCTION LOADING THE VEHICLE The weight of cargo and passengers affects the stability of the vehicle. For your own safety and the safety of others, think carefully about how to safely operate the vehicle when loaded with passengers and cargo. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
SAFETY INTRODUCTION NO PASSENGERS IN THE CARGO BOX Passengers in the cargo box may cause the vehicle fall over or collide, which may cause injury or more serious accidents. Never allow passengers in the cargo box when operating the vehicle. Passengers must be seated in passenger seats, wearing seat belts.
SAFETY INTRODUCTION RIDING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator’s risk of losing control. Always operate at a speed that’s appropriate for terrain, the visibility, operating conditions and your skills and experience. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accidents or rollover.
SAFETY INTRODUCTION DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down the hills as described in this manual. CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper sidehilling could cause the loss of control or rollover.
Download the APP from the "Apple® App Store®" or "Google Play® store" in your mobile phone before you try to activate the vehicle by the APP in the first time. Please search "Segway Powersports" in the Apple® App Store® or Google Play® store in your mobile phone, then download the APP as usual.
VEHICLE CONTROLS UNLOCKING THE VEHICLE There are three ways to unlock a vehicle: Mechanical key (preferred) APP remote vehicle unlock APP Remote unlock is based on 4G network. As long as the area is covered by the network, you can use the remote unlock function in the APP to unlock the vehicle.
VEHICLE CONTROLS SEGWAY POWERSPORTS APP FUNCTION This app is a program designed for users who have the Segway Powersports vehicle. Main features: Driving controls analysis, vehicle data analysis etc. For detail information see Segway Powersports APP User Manual.
VEHICLE CONTROLS IGNITION LOCK/START BUTTON MODE 1: Ignition Lock Turn the key to the position "ON": the vehicle is energized and the electrical components of the vehicle can be used. Turn the key to the position "OFF": the whole vehicle circuit is disconnected and the engine stops.
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VEHICLE CONTROLS MODE 2: Turn the key to the position "ON": the vehicle is energized and the electrical components of the vehicle can be used. Turn the key to the "Start" position without loosening. Wait for 1.5 - 2 seconds before the engine starts (do not exceed 4 seconds), and the key will automatically return to the "ON"...
VEHICLE CONTROLS SWITCHES ! Emergency shutdown switch Hazard Switch Mode Switch Override Switch Emergency shutdown switch : Engine Stop :Engine Start Starting the engine Depress the brake pedal when the gear is in "P" or "N" gear. Turn the ignition key into "ON " position. Press the Emergency shutdown switch to "...
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VEHICLE CONTROLS Hazard Switch Use this switch when the vehicle is in an emergency. Press the switch to the " " position, the hazard lights turn on, and the vehicle position light flashes, and press the switch to the "●" position to turn off the hazard lights.
VEHICLE CONTROLS TOGGLE SWITCH FOR 2-WHEEL / 4-WHEEL DRIVE F-LOCK NOTICE The vehicle must be stopped to engage or disengage 2WD/4WD drive. Mechanical damage may occur if switch is engaged or disengaged when riding. 2 x 4 Mode When the switch is turned to " "...
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VEHICLE CONTROLS 4×4 Lock Mode When the switch is turned to " " position, the 4WD lock symbol is displayed on display " ". At this time, the will be in 4WD lock mode, the front wheels have power output, the rear wheels have power output, the left and right tires of the front wheels have the same speed and power output.
VEHICLE CONTROLS COMBINATION SWITCH Push the control lever up to turn on the right turn signal light, the right turn indicator flashes on the meter Push the control lever down to turn on the left turn signal light, and the left turn indicator on the instrument flashes. Horn switch...
VEHICLE CONTROLS HEADLIGHTS SWITCH As shown in the picture above, turn the end of the lever to turn on the lights. :Front position lights, tail lights, license plate lights and dashboard lights are turned on. :Turn the switch to this position, the headlights are placed on the low beam.
VEHICLE CONTROLS INSTRUMENT PANEL The instrument panel provides the operator with the vehicle information, and the driver should understand the meaning of the various indicators, warning lights and display content information on the instrument table, to understand the vehicle status. NOTICE The combination meter may be damaged by using a high-pressure cleaner.
VEHICLE CONTROLS INDICATOR LIGHTS / WARNING LIGHTS Indicator lights and warning lights on the instrument panel indicate the status of the vehicle systems. The figure below shows all the lights and warning lights. The ignition lock switch is set to "ON" mode, the indicator is switched on, and all warnings on the indicator.
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Thermometer shows the engine coolant temperature. C: Engine temperature low H: Engine temperature high Clock After the vehicle is bound to the "Segway Powersports" APP, the time displayed on the dashboard will be automatically synchronized to your local time. Trip Meter The dashboard does not have the function of clearing trip meter mileage.
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VEHICLE CONTROLS Indicator lights / Warning indicators Light Instructions Status This light reminds the operator to ensure that all riders wear helmets and Safety Belt safety belts before ride. The driver's seat belt is equipped with a seat belt interlocking device. If the seat belt is not secured, the vehicle speed will be limited to 24 km/h.
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VEHICLE CONTROLS Indicator light showing excessive temperature of engine coolant. When it lights up and alarms, the engine should Coolant be stopped immediately and shut Temperature down. After cooling down to normal temperature, the engine should continue to run. This light is lit when the left turn signal Left Turn is turned on.
VEHICLE CONTROLS DISPLAY SETTING Left button Right button Function Left button Right button Display after action Brightness Adjust backlight brightness Short press adjustment (default brightest) Subtotal clear Long press Zeroing of subtotal mileage EPS gear Send EPS gear switching Short press switching signal Metric/Imperial...
VEHICLE CONTROLS GEAR SHIFT SELECTOR Different operation modes correspond to different gears. After selecting the gear. Check the indicator light on the instrument panel to ensure that the gear has been switched to the desired position. See the table below for the gear position description: Low speed High speed Neutral...
VEHICLE CONTROLS BRAKE AND ACCELERATOR PEDALS Brake pedal Accelerator pedal Brake pedal Step on the brake pedal to select gear, reduce speed, or stop the vehicle. Use this brake pedal when you start the engine. If you want to reduce speed or stop the vehicle, step on the brake pedal with your right foot.
VEHICLE CONTROLS Accelerator pedal Step on accelerator pedal to increase engine speed. If you want to increase or maintain vehicle speed, use your right foot to hold the accelerator pedal. If you want to decrease the speed, loosen the accelerator pedal. The accelerator pedal is spring loaded type.
VEHICLE CONTROLS PARKING BRAKE Whenever leaving the vehicle, the parking brake must be used to set the parking system in working status. Parking brake handle Parking brake button To turn on the parking brake: When parking the vehicle, park it on a suitable place, step on the brake pedal to make the vehicle standstill, and then hold the T- shaped parking handle with your hand and pull it up, until your foot releases the brake.
VEHICLE CONTROLS 12 V ACCESSORY SOCKET / USB PORT This vehicle is equipped with two sockets located in the dash central panel. 12V Accessory outlet USB port 12V accessory outlet can be used to power 12V accessories that are rated less than 10A, USB port has power output max 1A. 12V Accessory outlet output power: 120 W Both outlets are on when the ignition lock is in "ON"...
VEHICLE CONTROLS SEATS The driver’s seat can be adjusted forwards and backwards before ride. Adjust the position of the seat so that the driver’s back can touch the seat back, and the driver’s feet can step on the brake pedal and accelerator pedal. DRIVER´S SEAT ADJUSTMENT There is a U-shaped adjusting handle at the front of the seat.
VEHICLE CONTROLS DRIVER´S SEAT REMOVAL/INSTALLATION Driver´s seat removal Seat lock lever Move the seat lock lever to the outside. Gently pull the seat forward, then disconnect the cable connector under the seat. Remove the seat from the vehicle. Driver´s seat installation Connect the cable connector under the seat.
The battery and a storage compartment are located under the passenger seat. REAR PASSENGER SEAT REMOVAL (FUGLEMAN UT10 CREW) Remove the seat from the vehicle by lifting the front of the seat firmly upward.
VEHICLE CONTROLS STEERING WHEEL ADJUSTMENT The steering wheel can be tilted up or down to meet the driver's preferences. Steering wheel angle adjustment: After raising the steering column adjustment lever toward the steering wheel, do not loosen it. Move the steering wheel up or down to adjust to a suitable position, hold the steering wheel, and release the adjustment pole.
SEAT BELTS Fasten the seat belt as soon as you get in the vehicle. The seat belt can effectively protect the driver and the passengers. In the event of an accident, the seat belt can reduce the risk of injuries. To fasten seat belt correctly: ◆...
2. Pull out each seat belt and check for any damage, including cutting, grinding, damage, wear, or stiffness. If any damage is found, contact a Segway Powersports service for replacement. 3. To clean the dirt or debris on the seat belt, wipe the belt with mild soap and water.
Before each ride, be sure to check the wear and tear of the door, door latch or safety nets and locks. Replace any worn or damaged parts timely. New parts can be obtained from your authorized Segway Powersports dealer. SAFETY NETS The safety net has five fixed points, the front lock is movable, and the remaining four are fixed installation and cannot be quickly removed.
Front storage box. Tools are placed in this box. Middle storage box or touchscreen display, when installed Passenger backrest storage box (FUGLEMAN UT10 only) This box can be removed. Click the upper part of box and lift the box out. Meanwhile, move upper left and right buckles of the box to open this box.
VEHICLE CONTROLS FUEL The fuel tank cap is located in the front right of the vehicle. WARNING Always use only 95 octane Unleaded gasoline. Do not smoke when refueling or the fuel may ignite and cause fire hazard. Do not touch other people or stuff with static electricity. Static electricity may cause sparks and ignite fuel.
After the key is turned to the "OFF" position, the EPS system will be turned off. If the EPS indicator light continues to light up after the engine is started, it means that the EPS system has failed. Please contact your Segway Powersports dealer.
3471: 2008 rollover performance. If there is any damage to the vehicle's rollover protection device, please contact Segway Powersports service. The dealer thoroughly inspects the ROPS and replaces it, if needed. No device can assure 100% protection in the event of a rollover.
OPERATION OPERATION BASIC DRIVING GUIDE ..............65 TRAIL ETIQUETTE .............. 65 KNOW YOUR RIDING AREA ............ 66 VEHICLE BREAK-IN PERIOD ..........66 BRAKE SYSTEM BREAK-IN PERIOD ........66 BELT BREAK-IN ..............66 NEW OPERATOR DRIVING PROCEDURES ......67 RIDING WITH PASSENGERS ..........68 STARTING THE VEHICLE .............
OPERATION This section provides basic operating instructions, including how to start and stop the vehicle, driving skills and precautions when riding on different roadways. Even if you've ridden other on-road vehicles, you must take time to familiarize yourself with how the vehicle operates. Practice in flat and wide areas until you are familiar with this all-terrain vehicle.
OPERATION KNOW YOUR RIDING AREA Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your dealer, a local riding club, or local officials.
OPERATION NEW OPERATOR DRIVING PROCEDURES Before operating this vehicle, read and understand the owner's manual and all warning and instruction labels. Perform a pre-ride check. Do not carry loads during this period. Do not carry passengers until you have driven the vehicle for at least two hours.
OPERATION Avoid sharp turns • Don’t turn when stepping on the accelerator. • Don’t swerve when driving the vehicle. • Operate according to your skills conditions and terrain. • Do not jump the vehicle or perform any other riding stunts. DRIVING WITH PASSENGERS Finish New operator driving procedures on the page 67.
OPERATION STARTING THE VEHICLE 1. Depress the brake pedal and do not release it. 2. Turn ignition key to "ON" position. 3. Press the "Start" button for 1.5 - 2 seconds (no more than 4 seconds), and the engine will start. Wear complete riding gear before starting the vehicle.
OPERATION PARKING THE VEHICLE Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the area is well ventilated and that the vehicle is not close to any source of flame or sparks, including appliances with pilot lights. Place the transmission in PARK.
If the vehicle tips or overturns in water, or if the engine stops during, or after operating in water, service is required before starting the engine. Visit an authorized Segway Powersports service for this service. If it's impossible to bring the vehicle to the...
OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: Always check for obstacles or people behind the vehicle. Apply the throttle lightly. Never open the throttle suddenly. Back slowly. Apply the brakes lightly for stopping. Avoid making sharp turns. DRIVING OVER OBSTACLES Follow these precautions when riding over obstacles: Before operating in a new area, check for obstacles.
OPERATION Always travel straight uphill. Keep both hands on the steering wheel. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.
OPERATION RIDING ON A SIDEHILL (SIDEHILLING) Riding on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: Slow down.
OPERATION ENGINE BREAK-IN The engine break-in period is the first 300 km or 6 months of operation, whichever comes first. During engine break-in period: • Avoid full throttle operation. • Avoid pressing the accelerator pedal past ¾ down. • Avoid continuous acceleration. The brake system needs a 200 km break-in period.
OPERATION PRE-RIDE INSPECTION Perform a pre-ride inspection before each ride to detect any potential problem that could occur during operation. The pre- ride inspection will help you monitor component wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or accident.
OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or braking instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. Reduce speed and allow greater distance for braking when hauling cargo.
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OPERATION WARNING SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.
OPERATION BELT LIFE To extend belt life, use LOW gear when hauling or towing heavy cargo. TOWING LOADS WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 110 kg tongue weight on the towing hitch.
If the vehicle is carrying more than half of the maximum load capacity or more than half of the maximum cargo capacity, use Segway's load shock absorbers. DUMPING THE CARGO BOX To dump the cargo box, do the following: Select a level site to dump the cargo box.
OPERATION WARNING If the weight distribution on the box is located toward the rear of the box when the release lever is pulled forward, the box may dump unexpectedly and cause serious injury to the operator or bystanders. Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the cargo box.
OPERATION TRAILER The towing device is a detachable. It can be removed from the vehicle when not in use. When towing a load, remember that the towing weight does not include weight of the towing device. • The total load (weight of the operator, accessories, cargo and trailer) shall not exceed the maximum capacity of the vehicle.
OPERATION WINCH OPERATION If your vehicle is equipped with a winch, please read this manual before installation and use to understand and to be familiar with the safety precautions and operating instructions. WARNING The user must read and understand the operating instructions and warnings of this owner's manual.
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OPERATION to be rolled on one end of the barrel and may damage the rope or winch. • Note that the rope-drawing capacity of the winch is the maximum rope- drawing capacity of the first layer, do not operate the winch with overload capacity past this amount of rope.
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OPERATION • After the operation, release the load immediately and do not tighten the rope. • Always stay away from ropes, hooks and winches when in operation or under load. • Check winches, ropes, hooks, and broken strands of worn rope regularly.
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OPERATION WARNING When releasing or retrieving the winch rope, both ends of the rope must be left with sufficient length to prevent the rope from being over-rolled in or out. When the rope is retrieving, please maintain a certain tension so that the wire can be retracted smoothly and can be wound tightly during retrieving.
OPERATION WINCH OPERATION Manual release of the rope / cable Manual release switch • When the manual release switch is turned clockwise, the winch cable can be pulled out manually. • When the winch manual release is turned counterclockwise, the winch can be controlled by the switch. Operation of Remote Control switch OUT: Release the winch cable IN: Winch the cable in...
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OPERATION Remove the remote control from the passenger armrest storage and connect it to the winch power interface located at the front of the vehicle. Open the waterproof cover of the power interface of the remote control. Insert the remote control wire into the power interface. Remote control Release the winch cable Winch the cable in...
Inspect, clean, lubricate, adjust and replace parts as necessary. When in the need for replacement parts, use genuine Segway Powersports parts available from your authorized Segway Powersports dealer. Service and adjustments are important for proper vehicle operation.
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Description Perform these procedures more often for vehicles subjected ► to severe use. Have an authorized Segway Powersports dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a "D" could result in component failure and lead to serious injury or death.
MAINTENANCE AND STORAGE MAINTENANCE CHART PRE-RIDE MAINTENANCE ITEM REMARKS MAINTENANCE INTERVAL Pre-Ride Steering Pre-Ride Front suspension Pre-Ride Rear suspension Visually inspect, test, or check components. Make Pre-Ride Tires/ Wheels/ fasteners adjustments and/ or schedule repairs when Pre-Ride required Brake fluid level Pre-Ride Brake system Pre-Ride...
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MAINTENANCE AND STORAGE AFTER BREAK-IN MAINTENANCE (300 km) MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS CALENDAR Break-in check: cycle key to pressurize fuel pump; check Fuel System lines and fittings for leaks and abrasion Break-in check: oil and filter Engine oil change change Front gearcase oil Break-in check: oil level check...
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MAINTENANCE AND STORAGE PERIODIC MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS CALENDAR Oil lines and Inspect for leaks and loose ► 12 M 2000 fasteners fittings 2000 ► Front gearcase oil 12 M Change fluid; 2000 ► Rear gearcase oil 12 M Change fluid Cycle key to pressurize fuel...
MAINTENANCE AND STORAGE LIFTING AND SUPPORTING THE VEHICLE Place vehicle on a flat non slippery ground. Engage the 4WDmode. Ensure vehicle shift lever is set to PARK. When lifting the front or rear of the vehicle, place the jack in the left and right center of the front or rear of the vehicle, as shown in the figure below:...
MAINTENANCE AND STORAGE FRONT SERVICE LID Hold the front service lid and lift it upward. Open the lid. Fuse box, coolant filling port, located under the front service lid. LIFT CARGO BOX The cargo box release handles are available on both sides of the vehicle.
MAINTENANCE AND STORAGE LUBRICATION Check and lubricate all components at the intervals listed in the periodic maintenance chart. Items not listed in the chart should be lubricated in the general lubrication interval. The rocker arm is lubricated at the factory and does not require additional lubrication.
If the oil level starts to rise, change the oil immediately. Monitor the oil level, if it continues to rise, stop using it and determine the cause. Your Segway Powersports dealer can assist. WARNING...
MAINTENANCE AND STORAGE ENGINE OIL LEVEL CHECK NOTICE Running the engine with an improper oil level can cause serious engine damage. Daily Oil Level Check Position vehicle on a level surface and place the transmission in PARK. Raise the cargo box, the oil dipstick is under the box. Unlock the dipstick lever and pull it out.
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MAINTENANCE AND STORAGE After cleaning the dipstick, reinsert and tighten the dipstick. If the oil level is close to or lower than the MIN level mark, please refer to page 104 to add an appropriate amount of oil. Oil Level Check after Regular Oil Change NOTICE This procedure is only for the new vehicle first oil level check or after an oil change in the engine.
Do not dispose used oil and filters in domestic garbage, sewers or on the ground. For information on oil recycling or scrapping, please consult your Segway Powersports dealer. Do not put used engine oil in a place where children can reach.
MAINTENANCE AND STORAGE ADDING ENGINE OIL Recommended engine oil: MAXIMA PRO PLUS+ 10W-50, API SL Lift the cargo box and find engine oil cover underneath. Unscrew the oil filler cap counterclockwise. Add an appropriate amount of the recommended type of oil type and be careful to do not overfill it.
If the front differential makes too much noise during 4WD operation, change the front differential oil. If the noise continues, visit your Segway Powersports dealer. Use only the recommended oil type. Using other oil may result in improper operation. Maintain oil level in the front differential at the bottom of filling hole thread.
MAINTENANCE AND STORAGE REAR DIFFERENTIAL* / GEARBOX / FINAL DRIVE* OIL LEVEL CHECK * If equipped Park the vehicle on the level ground. Put the vehicle to a stop. With a rag, remove and pull out the oil dipstick. Clean the dipstick. Re-insert the dipstick completely.
(or rear final drive, if equipped). Have your front/rear differential / gearbox / final drive oil changed by an authorized Segway Powersports dealer. Recommended front differential oil: SAE 75W-90 GL-5 (Maxima SAE 75W-90 GL-5)
MAINTENANCE AND STORAGE ADDING FRONT/REAR DIFFERENTIAL / GEARBOX / FINAL DRIVE OIL Front Rear differential / Gearbox / Final drive Filling Plug O-ring Oil Dipstick O-ring Torque Filling plug: 16-20 Nm Position the vehicle on a horizontal plane. Remove filling plug Add the required amount of oil.
MAINTENANCE AND STORAGE CVT BELT Replace the CVT drive belt in intervals specified in the maintenance schedule. If the belt is damaged, it should be replaced immediately. When replacing the drive belt, clean the CVT housing pipe, clutch and the CVT compartment for debris. WARNING Failure to remove all debris when the belt is replaced can result in vehicle damage, loss of control and serious injury or death...
MAINTENANCE AND STORAGE Screw the handle back on the CVT belt replacement tool and pull the handle outward to open the CVT driven pulley. Remove the drive belt from the CVT driven and drive pulleys. If there are debris in the CVT inner compartment, remove all debris completely.
DO NOT fully open the throttle during this operation. 4. Shift gears to the low range and test for belt slippage. 5. If the belt still slips, repeat the process. Visit your Segway Powersports dealer if your vehicle needs service. SPARK PLUG Refer to the specification below for the recommended spark plug type and gap specifications.
MAINTENANCE AND STORAGE SPARK PLUG INSPECTION The spark plug condition indicates how the engine is running. Check or change the spark plugs within the maintenance time shown in the periodic maintenance schedule. CAUTION Allow the engine to cool before attempting to remove the spark plug for inspection.
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MAINTENANCE AND STORAGE The spark plug is located under the cargo box. When replacing the spark plugs, please replace both spark plugs at the same time. Remove the ignition coil fixing bolts. Take out the ignition coil, The spark plug is located below the ignition coil.
MAINTENANCE AND STORAGE COOLANT The coolant circulates in the engine cooling system, taking away the excess heat generated during the engine operation and making the engine operate at normal operating temperature. Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion.
MAINTENANCE AND STORAGE COOLANT RECOVERY BOTTLE Coolant recovery bottle is located under the front access cover. recovery Check the coolant level of the bottle from the lower left side of the front panel of the vehicle. If the coolant level is low, add the corresponding type of coolant.
MAINTENANCE AND STORAGE RADIATOR COOLANT To ensure that the coolant maintains its ability to protect the engine, we recommend the system each 5 years completely drained and new antifreeze 50/50 premix added. CAUTION Escaping hot steam can cause severe burns. Do not release the radiator pressure cap if engine is hot.
5. Check the safety and surface condition of the brake discs. Use the recommended brake cleaner to clean any grease. Do not use spray lubricants or other petroleum-based products. If any damage (crack, excessive corrosion, warping) is found, visit your Segway Powersports dealer before further operation.
MAINTENANCE AND STORAGE BRAKE FLUID Use the recommended brake fluid: Brake fluid DOT4 No adjustment is required for the hydraulic assisted brake system. Check the brake fluid level of the auxiliary braking system frequently. If the level is low, perform the following operations.
MAINTENANCE AND STORAGE NOTICE Brake fluid can damage plastic and painted surfaces and should be added with caution. If the brake fluid comes into contact with the skin or eyes, flush with plenty of water immediately. If you feel sick, seek medical attention immediately.
MAINTENANCE AND STORAGE TIRES TIRE PRESSURE Driving a vehicle with the incorrect tire pressure may result in: • Reduced fuel efficiency • Reduced riding comfort and shortened tire life • Reduction in safety reduction When checking tire pressure, use the following instructions: FUGLEMAN FUGLEMAN UT10...
MAINTENANCE AND STORAGE TREAD DEPTH Method 1 - Tire Wear Indicator: Observe the tire wall to find the Tire Wear Indicator (TWI) or "△", follow the triangle sign to see limit. When the tread reaches the top of the indicator, it is time to replace the tire(s). Method 2 - Height of the tire tread block: Check the height of tire tread block.
MAINTENANCE AND STORAGE REPLACING TIRES When the tire tread wear has reached the replacement mark or the tire is damaged due to an external impact, the damaged tire should be replaced. WHEEL REMOVAL Tighten to specification: Wheel nuts: 100~120 Nm Torque Stop the engine.
MAINTENANCE AND STORAGE SUSPENSION ADJUSTMENT The spring adjustment sleeve of the hydraulic shock absorber has 5 adjustment positions. The spring can be adjusted according to terrain and loading conditions. If you feel too soft and too hard suspension, it can be adjusted according spring table adjustment. Position Spring Environment Load Terrain Speed Position...
MAINTENANCE AND STORAGE LUBRICATION The front suspension, rear suspension, transmission shaft, and balance shaft components of the vehicle are all equipped with grease fittings. These components require sufficient lubrication during vehicle operation. Adding suitable grease according to the maintenance schedule can reduce wear and prolong service life of these components.
MAINTENANCE AND STORAGE FRONT/ REAR DRIVE AXLE BOOTS Check for cuts, damage or grease leakage in the front and rear drive axle dust boots. If you find a damage or grease leakage, please contact your Segway Powersports dealer for replacement.
MAINTENANCE AND STORAGE AIR FILTER The vehicle utilizes a two-stage air filtration system. The air passes through the primary filter first and then the secondary air filter. This two-stage air filtration system fully meets the needs of the engine. The air filter element should be replaced regularly according to the periodic maintenance table.
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MAINTENANCE AND STORAGE The air filter is located at the bottom right of the cargo box. Lift the cargo box to open. Press the plastic buckle on the air filter cove, and pull out the air filter cover Pull out the air filter holder. Take out the air filter element from the holder, clean or replace the filter element according to the cleanliness of...
MAINTENANCE AND STORAGE AIR FILTER INLET CAP, CVT INLET MESH FABRIC Air filter inlet cap CVT inlet mesh fabric Check the air filter inlet cap and CVT inlet mesh fabric every day. The air filter inlet cap and CVT inlet mesh fabric is located at the bottom right of the cargo box, turn the cargo box over to open.
HEADLIGHTS REPLACEMENT LED Lights (if equipped) LED lights consist of multiple LED segments. If any LED segment fails to operate properly, let the authorized Segway Powersports service replace the entire light assembly. Halogen lamp (if equipped) If the halogen lamp is burnt, it can be replaced. You can replace varies the following lamps by yourself.
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MAINTENANCE AND STORAGE How to replace the headlamp bulb: Remove the headlamp cover expansion screw and remove headlamp cover with the tool. Expansion screw Headlight cover 2. Twist clockwise and remove the headlamp cover. 3. Remove the wire harness connector from the bulb and take out the broken bulb.
MAINTENANCE AND STORAGE 4. Install the new bulb and turn on the headlights. 5. Test whether new lamp / bulb is working properly. 6. Press the fixed spring on both sides to make the spring pop out of the slot. 7.
The headlight beam can be adjusted slightly up/down. Use the following procedure to make adjustments. CAUTION The following pictures are for reference only. Your model may be slightly different. It's best to ask an authorized Segway dealer to adjust the high beam.
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MAINTENANCE AND STORAGE Place the vehicle on a level surface with the headlights approximately 10 m from a wall. Measure the distance from the floor to the center of the headlights and mark the walls at the same height. Apply the brakes. Start the engine. Turn on the headlights. Observe the headlight aim.
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MAINTENANCE AND STORAGE Adjusting the headlight beam upwards and downwards To raise the headlight beam, turn the headlight adjusting screw counterclockwise. To lower the headlight beam, turn the headlight adjustment screw clockwise. Adjusting the headlight beam left and right The headlight beam can be adjusted to left or right. To turn the headlight beam to the left, turn the headlight adjustment screw counterclockwise.
MAINTENANCE AND STORAGE SPARK ARRESTOR Spark arrestor prevents random sparks from entering other parts of the vehicle. Regular maintenance can prevent carbon accumulation; maintenance will reduce engine performance if the maintenance is not done. WARNING Make sure the exhaust pipes are cool. Ensure that there are no combustible materials in the area when maintaining the vehicle.
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MAINTENANCE AND STORAGE Remove three M6 x 16 bolts , spring washers , and flat washers Start the engine and increase its speed about 20 times, while blocking the end of the muffler with a towel, instantly generating exhaust system air pressure; Allow the exhaust pipe to cool down.
MAINTENANCE AND STORAGE BATTERY Due to natural discharge and leakage effects of some electrical equipment, the 12V battery will discharge gradually even when the vehicle is not in use. If the vehicle is parked for a long time, the 12V battery may discharge and may not start. Please charge the battery slowly one time a month if not in use.
You can also use Maxima Electrical Contact / Brake Cleaner. The battery is located under the passenger seat in single cab models (Fugleman UT10), and in the middle of the rear seat in crew cab vehicles (Fugleman UT10 Crew. Remove the seat and perform following procedures: Turn the power off before removing battery.
MAINTENANCE AND STORAGE Remove the 2 battery pull straps Turn up the protective rubber sleeve. Remove the battery negative pole screw and disconnect the black (negative) battery cable. Remove the battery positive pole screw and disconnect the red (positive) battery cable. Remove the battery.
MAINTENANCE AND STORAGE BATTERY INSTALLATION NOTICE To reduce the chance of sparks, disconnect the black (negative) cable first. When reinstalling the battery, install the black (negative) cable last. Clean battery cables and terminals with a soft wire brush and contact cleaner, such as Maxima Electrical Contact / Brake Cleaner.
MAINTENANCE AND STORAGE FUSE All circuits on the vehicle have fuses to protect electrical equipment from damage caused by high current (short circuit or overload). If any of the electrical parts do not work, the fuse may have blown. If this happens, check and replace the fuse if necessary. If you experience electrical fault, first check whether the fuse needs to be replaced.
MAINTENANCE AND STORAGE FUSE BOX The fuse box is located under the front instrument panel. Remove the front service lid as shown in page 98. After the front panel repair cover has been removed, the fuse box is located at the bottom. Move the clasp on the left and right sides of the fuse box cover.
MAINTENANCE AND STORAGE FUSE/RELAY LOCATION AND AMPERE RATING You can refer to the fuse location label on the top of the fuse box cover to find a fuse of the same power for replacement. Location and ampere rating of fuses/relays...
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MAINTENANCE AND STORAGE Fuse/Relay Power LOCK FUSE HEAD LIGHT FUSE 12V C P S FUSE FUEL PUMP FUSE 12V-IG FUSE SW-IG fuse ECU-IG fuse SIG-IG fuse EPS-IG fuse L R P LIGHT R R P LIGHT MAIN FUSE ECU FUSE EPS fuse FAN FUSE REMOTE POWER-ON RELAY...
MAINTENANCE AND STORAGE FUSE REPLACEMENT To prevent an accidental short circuit, turn the ignition switch to the (OFF) position and check or replace the fuse(s). To check or replace the circuit fuse, pull out the old fuse with a puller. The fuse box cover is equipped with a puller.
MAINTENANCE AND STORAGE APPEARANCE CARE VEHICLE WASHING High pressure water can damage parts and remove paint and decals. Cover or plug the exhaust outlet prior to washing your vehicle. Fill a bucket with water. Mix in a mild, neutral detergent, made especially for washing motorcycles or automobiles.
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SPECIFICATIONS Model Item FUGLEMAN UT10 FUGLEMAN UT10 CREW ELECTRICAL SYSTEM Headlights 55W×2(H4) Fr. Position light LED×7/0.5W Front lights Daytime LED×21/4.2W Running Light Front turn signal LED×1/4.8W 21W (P21/5W) Rr.Brake light 5W(P21/5W) Rr. Position light Tail lights 10W(RY10W) Rear turn signal...
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VIN - VEHICLE IDENTIFICATION NUMBER SPECIFICATIONS Record the frame identification code and engine serial code in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen. ×××××××××××××××××××× ×××××××××××××××××××× VIN number...
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xxxxxxxxxx Statutory Marking Engine serial number Engine serial number...
SPECIFICATIONS IDENTIFICATION PLATE The frame plate shows the basic characteristics information which include VIN code. The VIN code is required when the vehicle is activated for the first time. SEGWAY TECHNOLOGY CO., LTD. e13*167/2013* XXXXXXX XXXXXXXXXXXXXXXXXXX A-1: A-2:...
TROUBLESHOOTING With all the challenges you can encounter on-road, there's chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. DRIVE BELT AND COVER Possible Cause Solution...
TROUBLESHOOTING Possible Cause Solution Shift the transmission to low range, and carefully use fast, aggressive throttle Stuck in mud or snow application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn Shift the transmission to low range, and Climbing over large carefully use fast, brief, aggressive obstacles from a stop...
Possible Cause Solution Poor quality or low Replace with recommended fuel octane fuel Visit Segway Powersports authorized dealer Incorrect ignition timing Incorrect spark plug gap Set gap to specs or replace plugs or heat range ENGINE STOPS OR LOSES POWER...
Inspect plug(s), replace if necessary plug(s) No spark to spark plug Inspect plug(s), verify stop switch is on Crankcase filled with Immediately visit Segway Powersports water or fuel authorized dealer Clogged fuel injector Clean or replace new fuel injector Low battery voltage...
Possible Cause Solution Fouled or defective spark Inspect, clean and/or replace spark plug(s) plug(s) Worn or defective spark Visit Segway Powersports authorized dealer plug wires Incorrect spark plug gap Set gap to specs or replace plugs or heat range Loose ignition...
Replace with new fuel Fouled or defective spark Inspect, clean and/or replace spark plugs plugs Worn or defective spark Visit Segway Powersports authorized dealer plug wires Incorrect spark plug gap Set gap to specs or replace plugs or heat range...
VEHICLE DEVICE DIAGNOSTIC TROUBLE CODES Failure System Failure Description Code Manifold Absolute Pressure/Barometric Pressure Circuit P0108 17 High Manifold Absolute Pressure/Barometric Pressure Circuit P0107 16 P2A0D 17 Mass or Volume Air Flow "B" Circuit Low P2A0C 16 Mass or Volume Air Flow "B" Circuit High P0113 17 Intake Air Temperature Sensor 1 Circuit High P0112 16 Intake Air Temperature Sensor 1 Circuit Low P0118 17 Engine Coolant Temperature Sensor 1 Circuit High...
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VEHICLE DEVICE Failure System Failure Description Code P0265 12 Cylinder 2 Injector Circuit High P0264 11 Cylinder 2 Injector Circuit Low P0202 13 Injector Circuit/Open – Cylinder 2 P0563 17 System Voltage High P0562 16 System Voltage Low P0560 1C System Voltage Not plausible P0501 29 Vehicle Speed Sensor "A"...
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VEHICLE DEVICE Failure System Failure Description Code U0073 88 Control Module Communication Bus Off U0140 87 Lost Communication With Body Control Module Lost Communication With Anti-Lock Brake System U0121 87 (ABS) Control Module P0322 00 Crankshaft signal loss Lost Communication With Instrument Panel Cluster U0155 87 (IPC) Control Module U0198 87 Lost communication with TBOX...
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VEHICLE DEVICE Failure System Failure Description Code The difference between the main torque before and E0009 after amplification is too large E0010 Electrical machinery unassisted E0011 Over electric current E0012 Abnormal busbar electric current CAN communication abnormal E0013 (Output abnormally) E0014 Rotor Angle jump E0015...
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS ..........169 EXHAUST EMISSION CONTROL SYSTEM ........169 CRANKCASE EMISSION CONTROL SYSTEM ......169 NOISE CONTROL SYSTEM ............169...
EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.
SGW1000F-U2 1.2.2. Version(s): A1,A2,B1,B2 1.2.3. Commercial name(s) (if available): Fugleman UT10, Fugleman UT10 E, Fugleman UT10 X, Fugleman 1000, Fugleman 1000 E, Fugleman 1000 X 1.3. Category, subcategory and speed index of the vehicle: Variant/Version: SGW1000F-U2/A1,A2: T1a Variant/Version: SGW1000F-U2/B1,B2: T1b The Driver’s exposure to noise level result is...
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SGW1000F-U2 1.2.2. Version(s): A1,A2,B1,B2 1.2.3. Commercial name(s) (if available): Fugleman UT10, Fugleman UT10 E, Fugleman UT10 X, Fugleman 1000, Fugleman 1000 E, Fugleman 1000 X 1.6. Category, subcategory and speed index of the vehicle: Variant/Version: SGW1000F-U2/A1,A2: T1a Variant/Version: SGW1000F-U2/B1,B2: T1b...
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SGW1000F-U5 1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): Segway UT10 crew, Segway UT10 crew P, Segway UT10 crew S 1.3. Category, subcategory and speed index of the vehicle: Variant/Version: SGW1000F-U5/A : T1a Variant/Version: SGW1000F-U5/B : T1b The Driver’s exposure to noise level result is Variant/Version: SGW1000F-U5/A : 85.9 dB(A),...
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SGW1000F-U5 1.2.2. Version(s): A, B 1.2.3. Commercial name(s) (if available): Segway UT10 crew, Segway UT10 crew P, Segway UT10 crew S 1.6. Category, subcategory and speed index of the vehicle: Variant/Version: SGW1000F-U5/A : T1a Variant/Version: SGW1000F-U5/B : T1b The value of the vibration level measured according to Annex XIV to EU...
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