Currency discriminating counter with stacker and reject pocket (38 pages)
Summary of Contents for Amrotec MIB-9
Page 1
Leading Image Processing Technology We have been there when you needed Service Manual MIB-9...
Page 2
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Important Safety Information Always be careful when using the machine. To reduce the risk of fire, electrical shocks, and other injuries, keep these safety considerations in mind when installing, using, and maintaining your machine: Stability : Place the machine on a secure, stable surface.
Page 3
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Managing the performance of the machine This unit has many sophisticated sensors. Without proper maintenance, it cannot last its good performance. Please read the “Daily Maintenance” section of this manual carefully and do it every day. When the performance is deteriorated on a sudden, please clean all the sensors first before calling a service.
Page 4
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Recommended Tools Picture Description and Size Picture Description and Size L Wrench Hexagonal Screwdriver Ø1.5 L Wrench Screwdriver(-) Ø2 Spanner Screwdriver(-) 1.5mm Screwdriver(-) Nipper 2.5mm Screwdriver(+) Long-nose Ø6 - 4 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Table of Contents Chapter 1 Installation ------------------------------------------------------------------------------------------ Unpacking List ----------------------------------------------------------------------------------------- Choosing a Location --------------------------------------------------------------------------------- Handling the Machine ------------------------------------------------------------------------------- Power Cord -------------------------------------------------------------------------------------------- Printer --------------------------------------------------------------------------------------------------- Chapter 2 Description of the Parts -------------------------------------------------------------------------- Out Side ------------------------------------------------------------------------------------------------- Interface port -------------------------------------------------------------------------------------------...
Page 6
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Chapter 12 Program Update ------------------------------------------------------------------------------------ Chapter 13 Assembly Drawings -------------------------------------------------------------------------------- Cover Exp View --------------------------------------------------------------------------------------- Ass'y Exp View ---------------------------------------------------------------------------------------- Frame Exp View -------------------------------------------------------------------------------------- Roller Exp View --------------------------------------------------------------------------------------- Cover Door Top --------------------------------------------------------------------------------------- Cover Door Top Upper ------------------------------------------------------------------------------...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Installation 1-1. Unpacking List Machine 1 Unit Bill Guide 2 pcs. ( Left / Right) AC Power Code 1 pc. User's Manual 1 pc. * Optional Items: Printer, Customer Display 1-2. Choosing a Location To help guarantee trouble-free operation of your machine, place it on a flat, stable surface near your workstation.
321 7654 9876 1-4-2. Printer Your MIB-9 has a serial interface port, which allows you to connect the printer to print out counting result. To connect the printer to the machine, follow the steps below: Make sure that both the MIB-9 and the printer are turned off.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Description of the Parts 2-1. Out Side 2-2. Interface Port Micro SD (Type A) RS232C RS232C USB (RJ-11) (RJ-45) (9P D-SUB) PORT INTERFACE RS232C (RJ-11) Customer Display LAN (RJ-45) Network (100M BPS) RS232C (9P D-SUB)
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 2-3. Sensors This machine uses various sensors to detect the malfunction of the machine and the status of the notes in the machine and to recognize the denominations of the notes. The sensors are extremely sensitive and if they are not correctly cleaned every day, this may negatively affect performance of the machine.
Page 11
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Clean the sensors described below every day after operating. The power must be turned off before cleaning and please do not use a volatile solvent for cleaning. Note: In case of feed roller, clean with slightly dampened cloth with alcohol. While rotating one side of the roller manually, stick the cloth to the other side of the roller.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 2-5. Boards Main Motor Encoder Feed Motor Encoder OPE Board Harness from OPE to Main Harness from CIS to Main Main Board Harness from SMPS to Main Pulley Feed Motor Pulley Main Motor Solenoid...
Page 14
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL MTU Board (For MR-S and UV Sensor) Amplifying the MRS and UV sensor signal and transferring it to the Image Board. IR Lamp MR Amp. Double Sensor (Left, Right). Amplifying the MR-Array sensor Transferring Double sensor signal to signal and transferring it to the Image the Image Board.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Reject Reason and Error Message 4-1. Reject Reason The machine provides various information regarding counting results. Every time pressing DISPLAY key, the display mode is changed sequentially. The last view is Reject Reason view. Below are some examples of each Display mode.
Page 17
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Summary of the ‘NO ID’ and ‘CF’ details NO ID (1) ~ NO ID (6): Asymmetrical Error NO ID (7) ~ NO ID (10): IMAGE MATCHING ERROR NO ID (12) ~ NO ID (13): IMAGE SACN ERROR CF UV1: UV error in transmission CF UV2: UV error in reflection.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL SERVICE MENU 1 There are ‘Service Menu1’ and ‘Service Menu2.’ ‘Service Menu1’ includes mainly the menu for adjusting Parameter of Sensors. 7-1. How to enter ‘SERVICE MENU 1’: Press: 9→MODE→ ***** To exit from the current function, press ‘9(menu)’ key and to move ‘SERVICE MENU2’, press ‘DISPLAY’...
Page 21
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 1. ERROR STOP CTRL. ERROR STOP CTRL. Sometimes there is need to prevent from stopping the 1. ERROR STOP ON machine even though some error is occurred when 2. ERROR STOP OFF you test the machine. If you want to do this, select “ERROR STOP OFF”.
Page 22
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 4. SET A/S CALL No. After the machine is turned on, A/S call no. is displayed on LCD. In NO. SETTIMG this mode, you can set the telephone no. It is available up to 20 characters by using Numeric Key and then press START key to save it.
Page 23
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 8. SYSTEM SETTING SYSTEM SETTING 1. IMAGE DOWN SETTING 2. REAL-TIME S/N PRINTING 3. SAVE BMP TO USB 4. USB SW LOCK DOWN LIST 5. SAVE RP SENSOR LOG 6. PROGRAM UPGRADE IMAGE DOWN SETTING...
Page 24
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL SAVE RP SENSOR LOG SAVE RP SENSOR LOG Machine has 3 RP sensors. 1. FUNCTION ON You can get ‘Log Data’ using this menu. 2. FUNCTION OFF After connecting ‘USB drive’ in the slot and count money.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL SERVICE MENU 2 There are ‘Service Menu1’ and ‘Service Men2’ in Service Menu. ‘Service Menu2’ includes the menu to have a test for development or for repair. 8-1. How to enter ‘SERVICE MENU 2’: Press: 9(MENU)→MODE→...
Page 26
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 1. SENSOR TEST SENSOR TEST 1) LED TEST 1. LED TEST Turn ON/OFF LED. 2. HOPPER TEST IR sensors such as JP, SP, Hopper, Reject and Stacker sensors are 3. SENSOR LOGIC TEST invisible using human eyes. You can check these lights using Phone 4.
Page 27
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Reject sensor is LEFT RIGHT covered FRONT REAR REJECT F STACKER Stacker sensor is LEFT RIGHT covered FRONT REAR REJECT F STACKER 4) DOUBLE LOGIC TEST With this menu, you can check the double level.
Page 28
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 4. SELECTOR TEST 1) Selector Stacker SELECTOR TEST RED LED light (on the right of Front OPE) should be turned on 1. SELECTOR STACKER and the Guide Selector should move to lower pocket (stacker) 2.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL CALIBRATION What is Calibration? CALIBRATION 1. CIS Calibration is to make a full swing reference waveform to read the full 2. IR 3. UV level of a signal. If the machine rejects too many notes in Mixed 4.
Page 31
145 mm 62 mm 70 mm This side faces upward This side faces downward Shading sheet provided from AMROTEC should be used Prepare to have IR CALIBRATION WHITE Place IR SHADING SHEET Open Front Cover and Close Front Cover in the middle of Hopper brush the dust.
Page 33
<UV CALIBRATION SHEET : UV CALIBRATION V1.0> 165 mm 75 mm Shading sheet provided from AMROTEC should be used. Before UV Calibration, put UV Calibration sheet inside Front cover as the below image. Open Front Cover and brush the dust.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 9-4. MR & DOUBLE CALIBRATION <Use US$ 1 Real Banknote> Needed Good quality of 1~5 notes. (Don’t use Tapped note or damaged notes) CODE [*****] 9 MENU MODE SERVICE MENU1 CALIBRATION 1.ERROR STOP CTRL.
Page 36
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Place 1~5 pcs of Sheet on the Hopper. Place the sheets in the middle of the Hopper like the picture. MR CALIBRATION PLACE CALIBRATION PAPER ON HOPPER Check The note is sent to Stacker.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Image Data Downloading When you need machine software modification to improve real banknote rejection or improve counterfeit detection, you can get the banknote image data using the ‘Volx’ pc program or USB Drive. Please get and collect the data as many as possible. These data are particularly important and big help to revise the software.
MIB-9 SERVICE MANUAL 10-1. Image Data Downloading by ‘Volx’ Needed items A. MIB-9 Machine, Lan cable and Power Cable B. PC : Sufficient storage space is required. *** Required capacity: USD size 1note (1MB) x 100notes x 4 direction = 400 MB C.
Page 41
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL [6] Select the location of folder to save. [7] You can make sub folder and input the prefix Please make right name if your data is for ‘real note’ or ‘fake note’. [8] ‘Single’: You can download single image. .
Page 42
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL <The name of direction> *** The direction is named based on the CIS Scanning Image. FU (Face Up) Direction: FD (Face Down) Direction: BU (Back side Up) Direction: BD (Back Down) Direction: < Set up the machine >...
Page 43
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 1) Image down from reject pocket When some real banknotes are recognized as counterfeits or not recognized (NO ID). 2 Image down from stacker pocket. With counterfeit notes, -. When some counterfeits are detected, and others are not detected.
‘~.mib’ file will be created per each batch. You can convert ‘~.mib’ file to ‘~.bmp’ file using ‘Volx’ program if you want to check the images. [7] After counting for all direction is done, please remove USB Memory stick and send to AMROTEC. - 44 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Adjustment 11-1. Gap between Separator and ADF Roller CAUTION Turn off the machine before adjustment. If too Wide ‘Double and Chain Feeding’ or ‘Over Run’ If too Narrow ‘Miss Feeding’ or ‘NOID’...
Page 46
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL [3] If it is too tight, please turn the ‘Screw’ ‘Direction +’ : Loosening the gap ‘Direction –‘ : Tightening the gap Tighten Loosed (Narrower) (Wider) Loosed (Wider) Tighten (Narrower) [4] Please insert 2 notes into the gap.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 11-2. ADF & Pickup Roller Timing CAUTION Turn off the machine before adjustment. 4 Tooth ± 1 0 Tooth PICK_UP_ROLLER-P ADF_ROLLER-P Loosen the belt and then adjust the timing. Fit the belt on pulley.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 11-3. Guide Selector If the notes are damaged as Jam3 often happens, Selector may be not properly adjusted. Step 1. Loosen SCREW slightly. Step 2. Open Rear Door. Put your hand inside of the machine and lift Guide SELECTOR as the below image.
CH RIGHT : You need to set the double level to ‘550’ (± 50) turning the variable resisters. < Old PBA Version > “Old MTU (PBA_MIB-9_MTU_V0.6)” and “Old Main (MIB-9 MAIN_V0.3)” Or “Old MTU (PBA_MIB-9_MTU_V0.6)” and “New Main (MIB-9 MAIN_V1.0)”...
Page 50
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL < New PBA Version > “New MTU (PBA_MIB-9_MTU_V1.0)” and “New Main (MIB-9 MAIN_V1.0)” VR (variable Resister) is located on the ‘Main board’. - 50 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Program Upgrade 12-1. Program Upgrade Save Upgrade File (.mi9) provided by AMROTEC in root of USB flash drive. Save only ‘.mi9’ file, not to save the folder. ▲ Wait for a while. Turn on the machine...
Page 52
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Check version and checksum of the software and press “START” Key. 1. 01_USD(V1.00_5032) START 03_KRW_USD_EUR_JPY ENTER/STOP _CNY(V1.02_515E)E5AAT [IW]_090820.sb9 If the software is not the software for upgrade, press “C” key to move back to the previous step.
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 13-5. Cover Door Top ① COVER_DOOR_TOP_UPPER ② COVER_DOOR_TOP_LOWER ③ SCREW_T/P_PH_T2_Ø3X8_Fe_Zy 13-6. Cover Door Top Upper ① COVER_DOOR_TOP_UPPER ② HOPPER_GUIDE_L ③ SCREW_T/P_PH_T2_Ø3X6_Fe_Zy ④ RACK_L ⑤ GEAR_BILL_GUIDE_P ⑥ GUIDE_RACK ⑦ SCREW_T/P_PH_T2_Ø3X8_Fe_Zy ⑧ RACK_R ⑨ HOPPER_GUIDE_R - 58 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 13-9. Plate Side R ① PLATE_SIDE_R ② TORSION_SPRING_OPEN_HOOK_R_P ③ OPEN_HOOK_R_P ④ E_RING_Ø6(6x12x0.8)_Fe_ZB ⑤ COVER_SADDLE_DS-2 ⑥ WIRE_SADDLE_SMALL - 61 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 13-10. Plate Side L ① PLATE_SIDE_L ② TORSION_SPRING_OPEN_HOOK_L_P ③ OPEN_HOOK_L_P ④ E_RING_Ø6(6x12x0.8)_Fe_ZB ⑤ SUPPORT_PCB ⑥ SIDE_LOCKING_SADDLE_DS-110 ⑦ SIDE_LOCKING_SADDLE_DS-111A ⑧ COVER_SADDLE_DS-2 - 62 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL 13-11. Base Exp View ① PLATE_BASE_P ② FOOT_MOLD ③ SCREW_M/C_PH/SWW_M3X6_Fe_Zy ④ RUBBER_FOOT_P ⑤ WIRE_SADDLE_SMALL - 63 -...
CURRENCY DISCRIMINATION COUNTER MIB-9 SERVICE MANUAL Specifications Item Unit Specification Size (W x D x H) 280 x 269 x 261 Weight (Net) Kg / lbs. Approx. 8 / 17.6 Hopper capacity Notes Max. 500 Stacker capacity Notes Max. 200...